Sonel MIC-5010 Resistance Meters User Manual

June 16, 2024
Sonel

Sonel MIC-5010 Resistance Meters

Sonel-MIC-5010-Resistance-Meters-product

Product Information

Specifications

  • Product: Insulation Resistance Meters
  • Models: MIC-5010, MIC-5005
  • Manufacturer: SONEL S.A.
  • Address: Wokulskiego 11, 58-100 Widnica, Poland
  • Version: 1.21
  • Date: 13.09.2023

Safety

The MIC-5010 and MIC-5005 meters are designed to be safe and easy to operate. It is important to read and understand the user manual to prevent any measuring errors or problems during operation.

Meter Configuration

The meter can be configured according to your specific requirements. Please refer to the user manual for detailed instructions on how to configure the meter.

Measurements

Low-voltage Measurement of Resistance
This section explains how to perform low-voltage measurements of resistance using the meter. It is important to follow the instructions carefully to obtain accurate results.

Calibration of Test Leads
To ensure accurate measurements, it is recommended to calibrate the test leads before performing resistance measurements. The user manual provides step-by-step instructions on how to calibrate the test leads.

Tightness Test of MV Cable Jacket
This section explains how to perform a tightness test of the MV cable jacket using the meter. Follow the instructions provided in the user manual to perform this test accurately.

Memory of Measurement Results

Storing the Measurement Results in the Memory
The meter allows you to store measurement results in its memory. The user manual provides instructions on how to store the results for future reference.

Viewing Memory Data

You can view the stored measurement data on the meter’s display. Refer to the user manual for detailed instructions on how to access and view the memory data.

Deleting Memory Data

Deleting Bank Data
If you want to delete specific measurement data from the memory, follow the instructions provided in the user manual to delete the desired data.

Deleting the Whole Memory
If you wish to delete all the measurement data stored in the memory, refer to the user manual for instructions on how to delete the entire memory.

Data Transmission

Set of Accessories to Connect the Meter to a PC
The meter comes with a set of accessories that allow you to connect it to a PC for data transmission. Please refer to the user manual for information on the accessories and how to connect them.

Data Transmission through USB Port
This section explains how to transmit data from the meter to a PC using the USB port. Follow the instructions provided in the user manual for proper data transmission.

Data Transmission with Bluetooth Module

If your meter is equipped with a Bluetooth module, you can transmit data wirelessly. Refer to the user manual for instructions on how to set up and use the Bluetooth module for data transmission.

Data Transmission with OR-1 Wireless Module

The OR-1 wireless module allows you to transmit data from the meter wirelessly. Please consult the user manual for detailed instructions on how to set up and use the OR-1 wireless module for data transmission.

Software Updates

Periodic software updates may be available for the meter. Please refer to the user manual for instructions on how to update the meter’s software.

Power Supply of the Meter

Monitoring the Power Supply Voltage

The meter has a feature that allows you to monitor the power supply voltage. Follow the instructions in the user manual to check the voltage level of the power supply.

Battery Power
If you are using battery power, the user manual provides instructions on how to properly use and manage the batteries for optimal performance.

Charging Rechargeable Battery
If your meter has a rechargeable battery, the user manual explains how to charge it. Follow the instructions carefully to ensure proper charging.

Mains Power

If you prefer to power the meter using mains power, the user manual provides instructions on how to connect and use the meter with a mains power source.

General Principles for Using Li-Ion Rechargeable Batteries
If your meter uses Li-Ion rechargeable batteries, it is important to follow the general principles outlined in the user manual for safe and efficient battery usage.

General Principles for Using Gel (Lead) Rechargeable Batteries
If your meter uses gel (lead) rechargeable batteries, please refer to the user manual for general principles on how to use and maintain these batteries for optimal performance.

FAQ (Frequently Asked Questions)

  • Q: How do I calibrate the test leads?
    A: To calibrate the test leads, please follow the instructions provided in the user manual under the “Calibration of Test Leads” section.

  • Q: Can I delete specific measurement data from the memory?
    A: Yes, you can delete specific measurement data from the memory. Refer to the user manual for instructions on how to delete bank data.

  • Q: How do I update the meter’s software?
    A: Instructions on how to update the meter’s software can be found in the user manual under the “Software Updates” section.

SONEL S.A. Wokulskiego 11 58-100 Świdnica Poland
MIC-5010 and MIC-5005 meters are modern, high-quality, easy and safe in operation. Please acquaint yourself with the present manual in order to avoid measuring errors and prevent possible problems related to operation of the meter.

OVERVIEW

MIC 5010

DISPLAYSonel-MIC-5010-Resistance-Meters-FIG- \(2\)

Safety

The MIC-5010 and MIC-5005 meters are designed for performing check tests of protection against electric shock in mains systems. The meters are used for making measurements and providing results to determine safety of electrical installations. Therefore, in order to provide conditions for correct oper- ation and accuracy of obtained results, the following recommendations must be observed:

  • Before you proceed to operate the meter, acquaint yourself thoroughly with the present manual and observe the safety regulations and specifications provided by the producer.
  • Any application that differs from those specified in the present manual may result in a damage to the device and constitute a source of danger for the user.
  • The MIC-5010 and MIC-5005 meters must be operated only by appropriately qualified personnel with relevant certificates authorising the personnel to perform works on electric systems. Operating the meter by unauthorised personnel may result in damage to the device and constitute a source of danger for the user.
  • During measurements of insulation resistance, dangerous voltage up to 5 kV occurs at the ends of test leads of the meter.
  • Before the measurement of insulation resistance you must be sure that tested object is disconnected from the power supply.
  • During the measurement of insulation resistance do not disconnect test leads from the tested object before the measurement is completed (see par. 3.1.1.); otherwise the capacitance of the object will not be discharged, creating the risk of electric shock.
  • Using this manual does not exclude the need to comply with occupational health and safety regula-tions and with other relevant fire regulations required during the performance of a particular type of work. Before starting the work with the device in special environments, e.g. potentially fire-risk/ex-plosive environment, it is necessary to consult it with the person responsible for health and safety.
  • It is unacceptable to operate:
    • a damaged meter which is completely or partially out of order,
    • a test leads with damaged insulation,
    • a meter stored for an excessive period of time in disadvantageous conditions (e.g. excessive humidity). If the meter has been transferred from a cool to a warm environment with a high level of relative humidity, do not start measurements until the meter is warmed up to the ambient temperature (approximately 30 minutes).
  • One should remember that when the word appears on the display, it indicates insufficient voltage of power supply and the need to recharge the batteries.
  • The symbols ErrX, where X is a number between 0 to 9, indicate incorrect operation of the meter. If after restarting the device this situation is repeated – it indicates that the meter is damaged.
  • Before measurement, choose a correct measurement function and make sure that test leads are connected to respective measuring terminals.
  • Do not power the meter from sources other than those listed in this manual.
  • The RISO inputs of the meter are protected electronically from overload (e.g. due to having been connected to a live circuit) up to 660V rms for 60 seconds.
  • Repairs may be performed only by an authorised service point.

Note:
Due to continuous development of the meter’s software, the actual appearance of the display, in case of some of the functions, may slightly differ from the display presented in this oper-ating manual.
ATTENTION!
To display the correct battery discharge status, it is necessary to completely discharge and then fully charge the battery, before starting the regular use of the meter.

Note:
An attempt to install drivers in 64-bit Windows 8 may result in displaying “Installation failed” message.
Cause : Windows 8 by default blocks drivers without a digital signature.
Solution : Disable the driver signature enforcement in Windows.

Meter configuration

The setting sequence is as follows:

  • Rated grid frequency (50 Hz and 60 Hz).

  • Auto-off time (300 s, 600 s, 900 s) or none (—).

  • Pin, the digit being set is blinking. Moving to the next digit with the F3 and F4 buttons.
    The same code must be entered in the computer programme for wireless transmis- sion. It is used to prevent access of unauthorized persons to the meter via wireless connections (external entities).

  • Absorption coefficients for RISO: Ab1, Ab2 () or PI, DAR (). Each change sets the t1, t2 and t3 to their default values: for Ab1/Ab2 t1=15s, t2=60, t3=0, and for PI/DAR t1=30, t2=60, t3=0).

  • Enabling (ON) and disabling (OFF) the limit settings.

  • Software updates
    This topic is discussed in paragraph 6

Note:
To restore factory settings, press and hold the ON/OFF button for more than 5 seconds

Measurements

Notes:
The result of the latest measurement is remembered by the meter until a next measurement is started or the measuring function is changed by means of the rotary switch. It is displayed for 20 s. Then it may be recalled by pressing ENTER, also after the meter is turned off and turned back on again

WARNING:
During a measurement, switching of the range switch is forbidden because it may damage the meter and pose a threat to the user.

Measurement of insulation resistance
The tested object must not be live.

Note:
During measurement, especially of high resistances, make sure that test leads do not touch each other and probes (crocodile clips), because such a contact may cause the flow of sur-face currents resulting in additional error in measurement results.

The converter output current ISC is limited at a level of 1.2 mA or 3 mA. Activation of current re-striction is indicated with a continuous audible signal. The measurement result is then correct, but the test voltage on the terminals is lower than the voltage selected before the test. Current limitation can happen in the first stage of a measurement due to the object’s capacitance becoming charged.
Actual measurement voltage as a function of the measured insulation resistance RX (for the maximum measurement voltage)

Double-lead measurementSonel-MIC-5010-Resistance-Meters-FIG-
\(11\)

Set the rotary function selection switch in one of the RISO positions, se- lecting at the same time the measure-ment voltage (positions 50 – 5000 V, selected with a step of 10 V in the range 50 V – 1 kV and with a step of 25 V between 1 kV and 5 kV). The meter is in the voltage measurement mode.

The setting sequence is as follows

times – in sequence t1 (1…600 s), t2 (1…600 s, but >t1) and t3 (1…600 s, but

t2) and t (independent of t1, t2 and t3: 1 s…99 min 59 s),

Short-circuit current ISC: 1,2 mA or 3 mA,

Limit.

For RISO the limit is the minimum value. The limit range is from 1 kΩ to 15 TΩ

The limit value is set using the and buttons. As the meter has many measurement sub-ranges, an algorithm for rapid increase or decrease of values is implemented. When holding the value key it changes very rapidly: first the hundreds, after 3 s tens, and after 3 s units etc. The limit setting is circular. The resolution of the set limit is related to the sub-range.
To deactivate the limit (displayed symbol —) press the button while in the 1 kΩ position or the button while in the 15 TΩ position.Sonel-MIC-5010
-Resistance-Meters-fig- \(3\)Sonel-MIC-5010-Resistance-
Meters-fig- \(4\)Sonel-MIC-5010-Resistance-Meters-fig-
\(5\)

During measurements controlled using the and buttons the display of the test voltage UISO for the IL leacage current may be changed.
The meter is equipped with an advanced digital filter for result stabilisation in difficult and unstable measurement conditions. When the F1 button is pressed before or during the measurement the meter will make calculations which will stabilise the fluctuations of the measurement results. The meter dis-plays a filtered value of measurements for a specified time period. The filter is selected by pressing the F1 button i.e. after the first press the result shall be displayed as a filtered value from the last 10 s, after the second press from the last 30 s, then for 60 s and finally the filter is turned off “- -“. The filter setting is circulating. The filter setting is erased automatically after the meter has been turned off or when the measurement function is changed using the rotary selector.
The ability to set the filter depends on the set t measurement time, for example when t=20 s it is only possible to set the filter for 10 s.Sonel-
MIC-5010-Resistance-Meters-fig- \(6\)

Note:
During measurements of insulation resistance, dangerous voltage up to 5 kV occurs at the ends of test leads of the meter.
It is forbidden to disconnect test leads before the measurement is completed. Failure to obey the above instruction will lead to high voltage electric shock and make it impossible to discharge the tested object.

  • Disabling t2 will also disable t3.
  • Timer measuring the measurement time is started when UISO voltage is stabilized.
  • Symbol informs of an operation with limited inverter power. If this condition persists for 20 seconds, the measurement is interrupted.
  • A short tone informs of passing 5 s periods of time. When the timer reaches characteristic points (tx times), then for 1 s a symbol (mnemonic) of this point is displayed which is accompanied by a long beep.
  • If any of the measured values of partial resistance is out of range, the value of the absorption coefficient is not displayed – the display shows dashes.
  • During the measurement a yellow LED is lit.
  • After completion of measurement, the capacitance of the object tested is discharged by shorting RISO+ and RISO- terminals with resistance of 100 k.
  • Capacitance measurement is carried out only while the capacitance of the tested object is being discharged. If the RISO measurement is interrupted before the RISO value stabilizes, the discharge will start too early, so the capacitance measurement result may not be correct.
  • In case of power cables measure the insulation resistance between each conductor and other conductors shorted and grounded (figure below).Sonel-MIC-5010-Resistance-Meters-fig- \(10\)

Additional information displayed by the meterSonel-MIC-5010-Resistance-
Meters-fig- \(9\)

Three-lead measurement
In order to eliminate the influence of surface resistance in transformers, cables, etc. the three-lead measurement is used, but do not connect the current measuring test lead RISO- to large ground conductors. For example:

  • at the measurement of inter-winding resistance of a transformer, G socket of the meter should be connected to the transformer tank;Sonel-MIC-5010-Resistance-Meters-fig- \(10\)
  • when measuring the insulation resistance between one of the windings and the transformer’s tank, connect G socket of the meter to the second winding:Sonel-MIC-5010-Resistance-Meters-fig- \(11\)
  • when measuring insulation resistance between one of the cable conductors and the cable shield, the effect of surface resistances (important in difficult weather conditions) is eliminated by con-necting a piece of metal foil insulating the tested conductor with G socket of the meter;Sonel-MIC-5010-Resistance-Meters-fig- \(12\)
  • The same shall apply when measuring the resistance between two conductors of the cable, attaching to G terminal other conductors that do not take part in the measurement
  • at the measurement of insulation resistance of a high voltage circuit breaker, G socket of the meter should be connected to the terminals’ insulators of the breakerSonel-MIC-5010-Resistance-Meters-fig- \(13\)

Measurements with increasing voltage – SV
In this mode the meter performs a series of 5 measurements with increasing voltage; the voltage change depend on the set maximum voltage:

  • 1 kV: 200 V, 400 V, 600 V, 800 V, 1000 V,
  • 2.5 kV: 500 V, 1 kV, 1.5 kV, 2 kV, 2.5 kV,
  • 5 kV: 1 kV, 2 kV, 3 kV, 4 kV, 5 kV.

The end result for each of the 5 measurements is saved which is signalled by a beep and an appropriate icon.Sonel-MIC-5010-Resistance-Meters-fig-
\(14\)Sonel-MIC-5010-Resistance-Meters-fig-
\(15\)

The setting sequence is as follows:

  • maximum (final) measurement voltage: 1 kV, 2.5 kV and 5 kV,
  • duration of individual measurements in the range between 30 s…5 min,
  • short-circuit current ISC: 1.2 mA or 3 mASonel-MIC-5010-Resistance-Meters-fig- \(19\)

Note:
Further information, starting the measurement, displayed symbols, result readout and component view operate identically as the RISO measurement.

Dielectric Discharge Indicator – DD

In the dielectric discharge test the discharge current is measured after 60 seconds from the end of measurement (charging) of the insulation. The DD is a value characterising the insulation quality independent from the test voltage.
The measurement operates in the following way: first the insulation is charged with a current for a set period. If this voltage is not equal to the set voltage the object is not charged and the meter abandons the measurement procedure after 20 seconds. After the charging and polarisation is complete, the only current flowing through the insulation is the leakage current. Then the insulation is discharged and the total dielectric discharge current starts to flow through the insulation. Initially this current is the sum of the capacity discharge current, which fades quickly and the absorption current. The leakage current is negligible, because there is no test voltage.
After 1 minute from closing the circuit the current is measured. The DD value is calculated using the formula:

where:

  • I1min – current measured 1 minute after closing the circuit [nA],
  • Upr – test voltage [V],
  • C – capacitance [UF].

The measurement result testifies to the insulation condition, you may compare it with the table below:

DD value Insulation condition
>7 Bad
4-7 Poor
2-4 Not too good
<2 OK

Sonel-MIC-5010-Resistance-Meters-fig- \(21\) Sonel-
MIC-5010-Resistance-Meters-fig- \(22\)

The setting sequence is as follows:

  • charge time: 1 min…60 min,
  • charge voltage: 100 V, 250 V, 500 V 1 kV, 2.5 kV, 5 kV,
  • maximum charge current: 1,2 mA or 3 mA.

Note:
In an environment with strong interferences the measurement may be affected by additional uncer-tainty.

Low-voltage measurement of resistance
Measurement of resistance of protective conductors and equipotential bonding with ±200 mA currentSonel-MIC-5010-Resistance-Meters-fig-
\(23\) Sonel-MIC-5010-Resistance-Meters-fig-
\(24\)

For RCONT the limit is the minimum value. The setting limit reflects the function: from 0.01 Ω to 999 Ω. The value of the limit set in the same way as for RISO.
To deactivate the limit (displayed symbol —) press the button while in the 1 kΩ position or the button while in the 999 Ω positionSonel-MIC-5010
-Resistance-Meters-fig- \(25\)

Additional information displayed by the meter

noise| Interference voltage occurs on the tested object. The measurement is possible however it will be burdened with additional uncertainty that is specified in the tech-

nical data.

---|---
U n > 10 V +two- tone, continuous beep + and LED lit

in red

| ****

Interference voltage exceeds the allowable value, the measurement is blocked.

Calibration of test leads
In order to eliminate the impact of the resistance of test leads on measurement result, the compensation (autozeroing) of resistance may be performed.Sonel-MIC-5010-Resistance-Meters-fig- \(26\)

Tightness test of MV cable jacket

Tightness test of MV cable jacket consists of applying a test voltage between its metal sheath or its return conductor and the ground. During the measurement, pay attention to the value of IL current.
The test voltage and the measurement time depend on the type of the tested object and test guidelines. For example, for a cable with polyethylene insulation:

  • test voltage according to standard HD 620 S1: ≤5 kV,
  • measurement time after voltage stabilization: 1-10 min,
  • positive result according to HD 620 S1: when no ground fault has occurred.

Sonel-MIC-5010-Resistance-Meters-fig- \(27\)

Memory of measurement results

The MIC-5010 and MIC-5005 meters are equipped with a memory capable of storing 11880 single test results (990 cells, each may contain a set of measurements of: R ISO and RCONT). The whole memory is divided into 10 memory banks each of them containing 99 memory cells. Thanks to dynamic memory allocation, each of the memory cells can contain different quantity of single measurement results, de-pending on the needs. Optimal use of the memory can be ensured in this way. Each measurement result can be stored in a memory cell marked with a selected number and in a selected memory bank. Thanks to this, the user of the meter can, at his/her option, assign memory cell numbers to individual measure-ment points and the memory bank numbers to individual facilities. The user may also perform measure-ments in any chosen sequence and repeat them without losing other data.
Memory of measurement results is not deleted when the meter is switched off. Thanks to this, the data can be later read or sent to a computer. The number of a current memory cell or memory bank is not changed either.

Note:

  • A single cell may contain either a RISO 2(3)p measurement result, a RISO SV, or DD. – After entering the measurement result, the ID number of the cell is automatically increased.
  • It is recommended to delete the memory after reading the data or before performing a new series of measurements that may be stored into the same memory cells as the previous ones.

Storing the measurement results in the memorySonel-MIC-5010-Resistance-
Meters-fig- \(28\)Sonel-MIC-5010-Resistance-Meters-fig-
\(29\)Sonel-MIC-5010-Resistance-Meters-fig-
\(30\)Sonel-MIC-5010-Resistance-Meters-fig-
\(31\)

Note:
Complete set of results (main result and supplementary results) for a given measuring function and preset measurement settings are stored in the memory.

Viewing memory dataSonel-MIC-5010-Resistance-Meters-fig-
\(32\)

Note:
While viewing RISO results, the field of timer / memory displays alternately bank and cell numbers and the time in which the result was entered into memory. This applies to all RISO measurements.

Deleting memory data
You can delete the entire memory or its individual banks.

Deleting bank dataSonel-MIC-5010-Resistance-Meters-fig-
\(33\)Sonel-MIC-5010-Resistance-Meters-fig-
\(34\)Sonel-MIC-5010-Resistance-Meters-fig-
\(35\)

Deleting the whole memorySonel-MIC-5010-Resistance-Meters-fig-
\(36\) Sonel-MIC-5010-Resistance-Meters-fig-
\(37\) Sonel-MIC-5010-Resistance-Meters-fig-
\(38\)

Data transmission

Remarks:
Data transmission is not possible during the charging of rechargeable batteries

Meter name Bluetooth OR- 1

Serial number / prefix
MIC-5010| DP

≥ B20469

| B20001 … B20468
MIC-5005| ≥ B11082| B10001 … B11081

Set of accessories to connect the meter to a PC

In order to ensure the communication of the meter with a computer an USB cable is required or Bluetooth wireless module with an additional software (Sonel Reader, Sonel Reports Plus). If the re-quired software has not been purchased with the meter, it may be obtained form the manufacturer or form an authorised distributor.
This software may be used for many devices manufactured by SONEL S.A. which are equipped with USB interface and /or OR-1 module / Bluetooth.
Detailed information is available from the manufacturer and distributors.

Data transmission through USB port

  1. Set the rotational function selector at MEM.
  2. Connect the cable to the USB port of the computer and the USB socket of the meter

Data transmission with Bluetooth moduleSonel-MIC-5010-Resistance-Meters-
fig- \(40\)

Firmware ≤1.30
The data transmission may be interrupted using the ESC button

Firmware 1.31+
Exit from transmission mode – setting oFF according to step 2.

Note:
Standard pin for Bluetooth is “0123”.

With the USB cable active the wireless transmission is not possible.

Data transmission with OR-1 wireless module

  1. Set the rotary switch to MEM, press the MENU button.
  2. Connect the OR-1 module to the USB socket of the PC and press ENTER.
  3. If necessary, change the PIN code (par. 2).
  4. Start the data storing programme.

Note:
The standard pin for OR-1 is “123”.

  • The data transmission may be interrupted using the ESC button – the meter then enters the memory viewing mode.
  • With the USB cable active the wireless transmission is not possible.

Software updates

Sonel-MIC-5010-Resistance-Meters-fig-
\(43\)

Power supply of the meter

Monitoring the power supply voltage

ATTENTION!
To display the correct battery discharge status, it is necessary to completely discharge and then fully charge the battery, before starting the regular use of the meter.
The charge level of rechargeable battery is indicated by the symbol in the right upper corner of the display on a current basis:Sonel-MIC-5010
-Resistance-Meters-fig- \(45\)

Battery power
The meter is powered with a Li-Ion battery which may only be replaced in a repair shop.

NOTE:
In MIC-5010 up to SN: B20319 and MIC-5005 up to SN: B10644 gel batteries are used.
The charger is installed inside the meter and works only with the manufacturer’s rechargeable bat-tery. The charger is powered from the 230 V mains. It is also possible to power the unit from a car lighter using an optional 12 V / 230 VAC converter.

ATTENTION!
Do not power the meter from sources other than those listed in this manual

Charging rechargeable battery
Charging commences once the power supply has been connected to the meter regardless of the fact whether the meter is on or off. Charging is indicated by changing status of battery charge. The rechargeable battery is charged in accordance with the “quick charge” algorithm – this process reduces the charging time to approx. 7 hours. The completion of the charging cycle is indicated by a full battery symbol and the lighting of a green LED. In order to turn the device off, unplug the power charger.

Note:
As a result of interferences in the network the process of charging of accumulator may finish too fast. When charging time is too short, turn off the meter and start charging again.

Additional information displayed by the meter

Signalling Condition

Green diode flashing 1 time per second, the

battery symbol is displayed on the screen.

| Charging in progress.
Green diode lighting continuously, the full

battery symbol is displayed on the screen.

| Charging finished.
Green diode flashing 2 times per second.| Charging error.
Green diode and the battery symbol flashing

2 times per second, the  symbol is dis- played on the screen.

| Battery temperature too high. Measurements are blocked.

Mains power
It is possible to carry out measurements during the charging process. For this purpose, in charge mode, press ESC button – the meter enters the measurement mode while continuing the charging pro-cess. Similarly, the process takes place when AC power supply is connected to the meter.
When the meter is turned off by button or by Auto-OFF, the charging process is not interrupted

Additional information displayed by the meter

Signalling Condition

All the segments off the battery symbol flash-

ing 1 time per second.

| Charging finished.
Green diode and the battery symbol flashing 2

times per second, the  and  symbols are displayed on the screen.

| Battery temperature too high. Measurements are blocked.

General principles for using Li-Ion rechargeable batteries

  • Store the half-charged battery pack in a plastic container placed in a dry, cool and well ventilated place and protect them from direct sunlight. The battery pack may be damaged if stored when fully discharged. The ambient temperature for prolonged storage should be maintained within the range of 5°C…25°C.
  • Charge the batteries in a cool, well-ventilated place at a temperature of 10°C … 28°C. Modern fast chargers detect both too low and too high temperature of rechargeable batteries and react to the situa-tion adequately. Too low temperature should prevent starting the process of charging, which might ir-reparably damage rechargeable batteries. The increase in temperature of the battery pack may cause electrolyte leakage and even its ignition or explosion.
  • Do not exceed the charging current, as it may result in ignition or “swelling” of the battery pack. “Swol-len” battery pack must not be used.
  • Do not charge or use the batteries in extreme temperatures. Extreme temperatures reduce the lifetime of rechargeable batteries. Always observe the rated operating temperature. Do not dispose the battery pack into fire.
  • Li-Ion cells are sensitive to mechanical damage. This kind of damage may cause its permanent dam-age and thus – ignition or explosion. Any interference in the structure of Li-ion battery pack may cause its damage. This may result in the ignition or explosion. A short-circuit of the battery poles “+” and “-” may permanently damage the battery pack or even cause its fire or explosion.
  • Do not immerse Li-Ion battery in liquids and do not store in humid conditions.
  • If the electrolyte contained in the Lithium-Ion battery pack, contacts eyes or skin, immediately rinse the affected place with plenty of water and consult a doctor. Protect the battery against unauthorised per-sons and children.
  • When you notice any changes in the Lithium-Ion battery pack (e.g. changes in colour, swelling, exces-sive temperature), stop using the battery pack. Li-Ion batteries that are mechanically damaged, over-charged or excessively discharged are not suitable for use.
  • Any misuse of the battery may cause its permanent damage. This may result in the ignition. The seller and the manufacturer shall not be liable for any damages resulting from improper handling Li-Ion battery pack.

General principles for using gel (lead) rechargeable batteries

  • Store the rechargeable batteries in a dry, cool and well ventilated place and protect them from direct sunlight. Do not install them in a tightly closed container. While charging the batteries may produce flammable gases, which may be the cause of explosion if proper ventilation is not available. The best temperature for battery storage and operation is between 15°C and 25°C.
  • Do not place batteries near equipment generating sparks, or store them in dusty areas.
  • Do not connect the battery to any plastic elements or housing elements containing solvents. This may cause the battery body to unseal or crack.
  • During storage of lead batteries they are self-discharged. The storage time without charging is depend-ent on ambient temperature: from 6 months at 20 °C to 2 months at 40 °C. In order to prevent excessive battery discharge, resulting in a significant reduction of their capacity and durability it is required to recharge them in specified intervals.
  • Do not discharge the battery to a voltage below that, specified by its manufacturer. An attempt to recharge an over-discharged battery may cause a thermal hazard, which results in battery deformation or in change of the structure and distribution of the electrolyte in the battery as some of the water evap-orates. This worsens the battery parameters similar to prolonged overcharging. Always recharge the battery immediately after discharging, even if it was not discharged to the recommended cut off voltage. Leaving a discharged battery for a couple of hours (sometimes even less than that if the discharge was very deep) will cause sulphating.
  • Charging may only be performed using a charger with specific parameters and under the conditions set by their manufacturers. Failure to meet these conditions can lead to leakage, overheating or even an explosion.

Cleaning and maintenance

ATTENTION!
Use only the maintenance methods specified by the manufacturer in this man- ual.

  • The casing of the meter may be cleaned with a soft, damp cloth using all-purpose detergents. Do not use any solvents or cleaning agents which might scratch the casing (powders, pastes, etc.).
  • Clean the probe with water and dry it. Before the probe is stored for a prolonged period of time it is recommended to grease it with any machine lubricant.
  • The reels and test leads should be cleaned with water and detergents, and then dried.
  • The electronic system of the meter does not require maintenance.

Storage

In the case of storage of the device, the following recommendations must be observed:

  • Disconnect all the test leads from the meter.
  • Clean the meter and all its accessories thoroughly.
  • Wind the long test leads onto the reels.
  • If meter is to be stored for a prolonged period of time, the batteries must be removed from the device.
  • In order to prevent a total discharge of the accumulators in the case of a prolonged storage, charge them from time to time.

Dismantling and utilisation

  • Worn-out electric and electronic equipment should be gathered selectively, i.e. it must not be placed with waste of another kind.
  • Worn-out electronic equipment should be sent to a collection point in accordance with the law of waste electrical and electronic equipment.
  • Before the equipment is sent to a collection point, do not dismantle any elements.
  • Observe local regulations concerning disposal of packages, waste batteries and accumulators.

Technical specifications

Basic data
The abbreviation “m.v.” used in the specification of accuracy denotes a standard measured value

AC / DC voltage measurement

Display range Resolution Accuracy
0.0 V           V 0.1 V ±(2% m.v. + 20 digits)
30.0 V………… V 0.1 V ±(2% m.v. + 6 digits)
300 V…600 V 1 V ±(2% m.v. + 2 digits)

Frequency range : 45…65Hz

Measurement of insulation resistance
Test voltage accuracy (Robc []  1000*UN [V]): 0…+5% or 0…+10% of the set value Measuring range according to IEC 61557-2: 50 kΩ …15,0 T (IISOnom = 1,2 mA or 3 mA)
DC and increasing voltage measurement (SV) for UISO = 5 k

Display range Resolution Accuracy
000 kW…999 kW 1 kW

± (3% m.v. + 10 digits)

1.00 MW   9.99 MW| 0.01 MW
10.0 MW   99.9 MW| 0.1 MW
100 MW..999 MW| 1 MW
1.00 GW..9.99 GW| 0.01 GW
10.0 GW   99.9 GW| 0.1 GW
100 GW…999 GW| 1 GW| ± (3.5% m.v. + 10 digits)
1.00 TW…9.99 TW| 0.01 TW| ± (7.5% m.v. + 10 digits)
10.0 TW   15.0 TW| 0.1 TW| ± (10% m.v. + 10 digits)

  • The accuracies shown above are the “worst” values calculated for the top range values. The lower the reading, the higher the accuracy.

  • Accuracy for any measuring voltage and each result can be calculated from the following formula:
    δR= ±(3%+(UISO/( UISO-Rzm·21·10-12)-1) ·100%) ± 10 digits where:

  • UISO – voltage at which the measurement is conducted [V]

  • Rzm – measured resistance [Ω]

  • Approximate maximum values of the measured resistance, depending on the test voltage, are presented in the table below.
    Voltage| Test range
    ---|---
    250 V| 500 GW
    500 V| 1 TW
    1000 V| 2.00 TW
    2500 V| 5.00 TW
    5000 V| 15.0 TW

  • Note : For insulation resistance below RISOmin there is no accuracy specified because the meter works with the adjustable current limit in accordance with the following formula:

  • where:

    • RISOmin – minimum insulation resistance measured without limiting the converter current
    • UISOnom – nominal test voltage
    • IISOnom – nominal converter current (1.2 mA or 3 mA)
  • Additional error in the three-lead measurement (impact of G terminal): 0.05% with reduced current leakage incurred by 250 kΩ resistance during 100 MΩ measurement with 50 V measurement voltage.

  • Max. short-circuit current ISC: 3.6 mA ±15%.

  • ISC current in the remaining load range shall be selected from the following values: 1.2 mA, 3 mA.

Measurement of leakage current

Display range Resolution Accuracy
0.01 nA … 9.99 nA 0.01 nA ****

± (1,5% m.v. + 2 digits)

10.0 nA … 99.9 nA| 0.1 nA
100 nA … 999 nA| 1 nA
1.00 uA … 9.99 uA| 0.01 uA
10.0 uA … 99.9 uA| 0.1 uA
100 uA … 999 uA| 1 uA
1.00 mA … 9.99 mA| 0.01 mA

Measurement of capacitance

Display range Resolution Accuracy
0 nF…999 nF 1 nF ± (5% m.v. + 5 digits)
1.00 µF…49.99 µF 0.01 µF
  • Measurement of capacitance is available only during RISO measurement (when discharging the object).
  • Accuracy of measurement is met for the tested capacitance connected in parallel with a resistance greater than 10 MΩ.
  • For measurement voltages below 100 V the measurement error is not specified.

Measurement of continuity of protective conductors and equipotential bondings with 200 mA current
Measuring range according to IEC 61557-4: 0.12 …999

Display range Resolution Accuracy
0.00 W…19.99 W 0.01 W ±(2% m.v. + 3 digits)
20.0 W…199.9 W 0.1 W
200 W…999 W 1 W ±(4% m.v. + 3 digits)
  • Voltage at open terminals: 4 V…24 V
  • Output current at R<15 : min. 200 mA (I = 200 mA…250 mA)
  • Current flowing bidirectionally, average resistance is displayed on the screen,
  • Compensation of test leads resistance, autozeroing,

Other technical data

  • type of insulation acc. to EN 61010-1 and IEC 61557 ………………………………………………………………………. double
  • measurement category acc. to EN 61010-1 …………………………………………………………………… IV 600 V (III 1000 V)
  • ingress protection acc. to EN 60529
    • open enclosure ……………………………………………………………………………………………………………………………….. IP40
    • closed enclosure …………………………………………………………………………………………………………………………….. IP67
  • power supply of the meter
    • mains …………………………………………………………………………………………………………….. 90 V ÷ 260 V 50 Hz/60 Hz
    • MIC-5005 up to serial number B10644 …………………………………………………………….. gel rechargeable battery 12 V
    • MIC-5005 serial number prefix B1 (from B10645)…………………………….. Li-Ion rechargeable battery 14.8 V 5.3 Ah
    • MIC-5005 serial number prefix LX ………………………………………………………….. akumulator LiFePO4 13.2 V 5.0 Ah
    • MIC-5010 up to serial number B20319 …………………………………………………………….. gel rechargeable battery 12 V
    • MIC-5010 serial number prefix B2 (from B20320)…………………………….. Li-Ion rechargeable battery 14.8 V 5.3 Ah
    • MIC-5010 serial number prefix LY ………………………………………………………….. akumulator LiFePO4 13.2 V 5.0 Ah
  • dimensions ………………………………………………………………………………………………………………… 390 x 308 x 172 mm
  • meter weight…………………………………………………………………………………………………………………………………………….
    • with gel battery …………………………………………………………………………………………………………………….. approx. 7 kg
    • with Li-Ion battery …………………………………………………………………………………………………………….. approx. 5.6 kg
    • with LiFePO4 battery …………………………………………………………………………………………………………… approx. 6 kg
  • storage temperature ……………………………………………………………………………………………………………… -25°C…+70°C
  • operating temperature…………………………………………………………………………………………………………… -20°C…+50°C
  • humidity …………………………………………………………………………………………………………………………………… 20%…90%
  • altitude (above sea level) ……………………………………………………………………………………………………………… ≤3000 m
  • reference temperature ……………………………………………………………………………………………………………. +23C ± 2C
  • reference humidity ……………………………………………………………………………………………………………………. 40%…60%
  • display ………………………………………………………………………………………………………………………… LCD, segment-type
  • number of RISO measurements, acc. to EN 61557-2 with battery power supply …………………………………. min. 1000
  • time of operation on a single battery charge
    • for RISO=5 MΩ, UISO=5 kV, T=(23±5)°C ……………………………………………………………………………………….. up to 6 h*
  • the memory of measurement results …………………………………………………………………………………………………… 990 cells
  • data transmission ……………………………………………………… USB connection or wireless (Bluetooth / OR-1 receiver)
  • quality standard ……………………………………………. design, construction, and manufacturing are ISO 9001 compliant
  • the device meets the requirements of ………………………………………………… EN 61010-1 and IEC 61557 standards
  • the product meets EMC requirements (immunity for the industrial environment) according to the following standards…………………………………………………………………………………………………………… EN 61326-1 and EN 61326-2-2

Depends on the temperature and condition of the battery.

ATTENTION!
MIC-5010 and MIC-5005 meters are classified in terms of Electromagnetic Compatibility (EMC) as instruments of Class A (for use in industrial environments – according to EN 50011). Interferences, impacting the operation of other devices must be taken into account when the meters are used in other environments (e.g. domestic).

Note:
SONEL S.A. hereby declares that the radio device type MIC-5010/5005 complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following website address: https://sonel.pl/en/down-load /declaration-of-conformity/

Additional data
Data on additional uncertainties are useful mainly when the meter is used in non-standard conditions and for metrological laboratories for the purpose of calibration.

Additional uncertainties according to IEC 61557-2 (RISO)

Significant parameter Designation Additional uncertainty
Position E1 0%
Supply voltage E2 2% ( BAT is not lit)
Temperature 0°C…35°C E3 6%

Additional uncertainties according to IEC 61557-4 (RCONT)

Significant parameter Designation Additional uncertainty
Position E1 0%
Supply voltage E2 0.2% ( BAT is not lit)
Temperature 0…35°C E3 1%

Manufacturer
The manufacturer of the device and provider of guarantee and post-guarantee service:
SONEL S.A. Wokulskiego 11 58-100 Świdnica Poland
tel. +48 74 884 10 53 (Customer Service)
e-mail : customerservice@sonel.com
web page: www.sonel.com

WARNINGS AND GENERAL INFORMATION DISPLAYED BY THE METER

ATTENTION!
Connecting voltage higher then 600 V, between any of the test terminals may damage the meter and cause a hazard to the user.Sonel-MIC-5010-Resistance-
Meters-fig- \(46\)

SONEL S.A. Wokulskiego 11 58-100 Swidnica Poland

Customer Service
tel. +48 7 4 884 10 53
e-mail: customerservice@sonel.com
www.sonel.com

References

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