sonel SRM-0R1-4k1 High current Decade Resistor User Manual

SRM-0R1-4k1 High current Decade Resistor
User Manual

SONEL S.A.
Wokulskiego 11
58-100 Świdnica
Version 1.03 24.05.2021

NOTE!

• Due to ongoing improvement works on the product, enhancing its technical and operational parameters, the design of the device may be subject to minor changes not specified in this publication.
• Before operating the device, store it in normal climatic conditions for at least 12 hours.
• Before operating the device, it must be earthed using the connector on its front panel . Then, connect the power cord to the appropriate connector on the back of the device. Operating the device without earthing is prohibited.
• After connecting SRM-0R1-4k1 to the mains, set the device in a manner that does not prevent its disconnection.

Introduction

This manual contains information about the design and operation of the SRM- 0R1-4k1 high-current decade resistor, including its operating limits and operational safety measures. The manual is intended for persons working with the set, as well as for the operating/maintenance personnel.
Symbols are shown on the instrument:
Read the manual before using the instrument. Strictly comply with the safety rules and manufacturer’s recommendations.
**** Alternating current
Operational earthing terminal
Warning, dangerous voltage

Intended use

SRM-0R1-4k1 is a high-current decade resistor designed for simulation and inducing fault loop resistance using mains voltage of 220/380 V (230/400 V), 50 Hz AC.
SRM-0R1-4k1 high-current decade resistor is used as a reference device for calibration and certification tests of measuring instruments included in MZC, MIE, MRP, MPI series, and others according to the parameters of “phase- neutral”, “phase-to-earth” “phase-PE” “phase-phase” fault loop, applying a short-term (30-40 ms) test current of 45 A.
SRM-0R1-4k1 high-current decade resistor (hereinafter: the device) provides a gradual resistance adjustment in the range from 0.1 Ω to 4111 Ω, within the allowable basic error ± 0.1% in the first decade and up to ± 0.05% in other decades.
The device has a high allowable dissipation power, making it useful for measuring circuits.
Resistors of the device meet all requirements for decade resistors to be used in calibration laboratories and for testing measuring instruments and may be used in other AC/DC measuring systems.

Technical specifications

Decade No.
of the device| Nominal resistance values [Ω]| Maximum permissible
measurement error| Maximum surge current (30 – 40 ms) [A]
---|---|---|---
1st decade| 0.1 / 0.2 / 0.3 / 0.4 / 0.5 / 0.6 / 0.7 / 0.8 / 0.9 / 1.0| ±0.001.R| 45
2nd decade| 1/2/3/4/5/6/7/8/9/10| ±0.0005-R| 35
3rd decade| 10/20/30/40/50/60/70/80/90/100| ±0.0005-R| 15
4th decade| 100/200/300/400/500/600/700/800/900/1000| ± 0.0005-R| 2
5th decade| 1000 / 2000 / 3000| ± 0.0005-R| 0.3

The initial resistance of the device (the resistance during setting the switches of all the decades to ‘zero’ indication) does not exceed 0.025 Ω.
The device is designed to operate in the ambient temperature range from 10°C to 30°C, relative humidity from 25% to 60%, and atmospheric pressure from 630 to 800 mm Hg. Storage conditions of the device are described in section 11 of this manual.
Additional technical parameters
The permissible limit of the additional measurement error caused by changes in ambient temperature (compared to the normal operating temperature range) is equal to the accuracy precision class.
a) nominal temperature ………………………………………………………………………………………….. (20 ± 5)°C
b) operating temperature range ……………………………………………………………………………….(20 ± 10)°C
c) maximum operating voltage ………………………………………………………………………………………. 450 V
d) measurement cycle duration Тmeas …………………………………………………………………….. ≤ 30-40 ms
e) cooling time (pause) Тpaus. ……………………………………………………….. at Umea. up to 230 V ≥ 20 s
……………………………………………………………………………………………… at Umea. up to 450 V ≥ 25 s
f) insulation resistance ……………………………………………………………………………………………… >100 MΩ
g) dimensions …………………………………………………………………………………………. 500 x 340 x 170 mm
h) weight ………………………………………………………………………………………………………….. approx. 12 kg

Structure and principle of operation

The front panel of the device with functional switches is shown in Fig. 1; the connection diagram of decades in the device is shown in Fig. 2; the connection diagram of the device when simulating fault loop impedance is shown in Fig. 3.
SRM-0R1-4k1 consists of five decades connected in series. The first position is for the decade with the lowest resistance values (Ω x 0.1), and the last is for the decade with the highest resistance values (x 1000 Ω). Setting the resistance starts from the lowest decade and ends at the highest decade, always remembering that all the decades set below must have the maximum value.

Fig. 1. The front panel of SRM- 0R1-4k1

1. connector for external voltage phase (H)
2. connector for the protective conductor (PE)
3. connector for connecting tested measuring device (L)
4. rotary switch (multiplier) of the first decade
5. rotary switch (multiplier) of the second decade
6. rotary switch (multiplier) of the third decade
7. rotary switch (multiplier) of the fourth decade
8. rotary switch (multiplier) of the fifth decade

Fig. 1. Side panel of SRM-0R1-4k1

1. fans
2. switch of cooling system
3. fuse (F 0.5 A)
4. connector for the power cord

Marking and sealing

The name, symbol, and trademark of the device are placed at the top of its front panel. The serial number and year of manufacture of the device are shown on the rear panel.
The set received by the quality control department is sealed with self- adhesive seals (self-destructing when the device is opened), located on the latches of the top panel.

General guidelines for using the device

Maintenance activities on the device are carried out in order to ensure its interrupting operation and readiness for use.
During the maintenance activities on the device, check the following:
– intact seals;
– completeness of the device;
– external mechanical damage;
– cleanliness of connectors and sockets;
– the condition of coatings, electroplating, and precision of engraving;
– the condition of connecting cables and cable glands.
During operation, the measuring device must not be placed on its front or rear panel, as this may damage its controls and power cord connection.

Safety measures

The instrument may be operated only by persons with appropriate training in safe work with electrical equipment.
Before connecting the device to the mains, make sure the power cord is intact.
Before commencing measurements, make sure the test leads are connected to the appropriate measurement sockets; Repairs must be performed only by an authorized service point.
NOTE!
It is forbidden to use the device without activating the cooling system and/or with impaired air exhaust.

Operating the device

Task (example): the resistance value must be at the level of 2 Ω. To achieve this, set the decade marked as 10 x 0.1 into position “10” (1 Ω), and the decade marked as 10 x 1 Ω set into position “1” (1 Ω); then the required value of 2 Ω is achieved. Using the above method of adjustment, the circuit will be connected to 11 resistors and each of them will generate a proportional part of the power consumed in the circuit.
It is not allowed to set the second decade in position “2” (2 Ω), when decade 10 x 0.1 Ω is set in position “0” as the power provided to resistor 2 Ω, in the second decade will exceed by 100% the permissible dissipation power.
The algorithm of correct resistance setting for decades is presented in section 8.1.
NOTE!
Failure to follow the above set-up procedure may lead to excessive overheating of the device and its damage.

Procedures for adjusting the resistance of the device

8.1.1 Adjusting the first decade
In the first decade (marked as 10 x 0.1 Ω) any resistance value can be set in the range of 0.1 Ω … 1.0 Ω (a higher decade must be set to “0”) – Fig. 4.

8.1.2 Adjusting the second decade
In order to start the adjustment of resistance in the second decade, the first decade must remain in position “10” (i.e. a value of 1 Ω) – Fig. 5.
In the second decade (marked as 10 x 1 Ω) the user may set any resistance value in the range from 1 Ω to 11 Ω (higher decades must be set at “0”), thus the total resistance value obtained is in the range of Rmin < R < Rmax.
Rmin = 1 Ω + 1 Ω = 2 Ω
Rmax = 1 Ω + 10 Ω = 11 Ω
**** Any other settings are not recommended, e.g. 3.2 Ω; 5.7 Ω, etc.

8.1.3 Adjusting the third decade
In order to start the adjustment of resistance in the third decade, the first decade must remain in position “10” (i.e. the value of 1 Ω) and the second decade must be set at “9” (i.e. the value of 9 Ω) – Fig. 6.
In the third decade (marked as 10 x 10 Ω) the user may set any resistance value in the range from 10 Ω to 110 Ω (higher decades must be set at “0”), thus the total resistance value obtained is in the range:
from Rmin =1 Ω + 10 Ω +10 Ω = 21 Ω
to Rmax = 1 Ω + 10 Ω + 100 Ω = 111 Ω

** Any settings other than those specified above are not recommended.
8.1.4 Adjusting the fourth decade
In order to start the adjustment of resistance in the fourth decade, the first decade must remain in position “10” (i.e. the value of 1 Ω), and the second decade must be set at “9” (i.e. the value of 9 Ω) and the third decade must be set at “9” (i.e. the value of 90 Ω)– Fig. 7.
In the fourth decade (marked as 10 x 100 Ω) the user may set any resistance value in the range from 100 Ω to 1100 Ω (higher decades must be set at “0”), thus the total resistance value obtained is in the range:
from Rmin =1 Ω + 10 Ω +100 Ω + 100 Ω = 211 Ω
to Rmax = 1 Ω + 10 Ω + 100 Ω + 1000 Ω = 1111 Ω ** Any other settings are not recommended.
8.1.5 Adjusting the fifth decade
In order to start the adjustment of resistance in the fifth decade, the first decade must remain in position “10” (i.e. the value of 1 Ω), and the second decade must be set at “9” (i.e. the value of 9 Ω), the third decade must be set at “9” (i.e. the value of 90 Ω) and the fourth decade must be set at “9” (i.e. the value of 900 Ω) – Fig. 8.
In the fifth decade (marked as 3 x 1000 Ω) the user may set any resistance value in the range from 1000 Ω to 4000 Ω, thus the total resistance value obtained is in the range:
from Rmin =1 Ω + 10 Ω +100 Ω + 1000 Ω + 1000 Ω = 2111 Ω
to Rmax = 1 Ω + 10 Ω + 100 Ω + 1000 Ω + 3000 Ω = 4111 Ω

Fault loop measurement devices may be checked to start from the highest resistance value. For this purpose, set the decades of the device as shown in Fig. 8. Then, the adjustment starts from the fifth decade, and then the values of the fourth, third, second, and first decades are successively reduced.
The described method of setting the device ensures that all used resistors are included in the series, significantly reducing the power dissipated on them.
8.1.6 Simulation of fault loop impedance
When it is necessary to simulate the fault loop impedance in series using the device, activate an external calibration coil. The connection diagram of the measuring circuit is shown in Fig. 9.

Calibration of the device

It is advised to check the device every 12 months.

Operation and maintenance

The operator carrying out the measurements using SRM-0R1-4k1 may perform the following maintenance activities:

• fuse replacement – type F 0.5 A;
• cleaning the device.

NOTE!
Before replacing the fuse, it is mandatory to disconnect the device from the power supply.
The housing of SRM-0R1-4k1 may be cleaned with a soft, dry cloth. Do not use solvents or abrasive cleaners (powders, pastes, etc.). The electronic circuit of SRM-0R1-4k1 does not require cleaning, except for the sockets of test leads.
Any other maintenance works are performed only by the authorized service of the manufacturer.
The cooling system of the device is powered by mains – AC 230 V, 50 Hz.
SRM-0R1-4k1 packed in the shipping box may be transported by any means of transport to any distance.
SRM-0R1-4k1 packaged in the shipping box should be stored before the operation at the ambient temperature of 5°C … 40°C and relative humidity of 80% at 25 ° C
When storing SRM-0R1-4k1 without packaging, the ambient temperature must be in the range of 10°C – 35°C and relative humidity up to 80% at +35°C.
Storage rooms/areas must be free from dust, fumes acids, and corrosive alkalis.
Standard environmental conditions

• up to 2000 m above sea level;
• operating temperature 10°C…35°С
• storage temperature -20°C…+60°C
• at the maximum relative humidity of 80% for temperatures up to 31°С and a linear decrease in relative humidity to 50% at a temperature increase to 40°С

Shelf life in the manufacturer’s original packaging: 5 years.

Transport

Packaging

To ensure the safety of the device during transport, a protective cardboard box is used.
Pack the device in the following order:

• put the device placed in a plastic bag, which must be tied and inserted into the box,
• insert documentation in a separate plastic bag and place it on the packaged device or between the side wall of the box and the device,
• wrap the box with plastic tape, and seal it.

Transport conditions

The device packed in the transport box may be shipped using all kinds of transport and to any distance.
During the transport, the packaging must be protected against rain and dust. Do not tilt the device.

Manufacturer

The manufacturer of the device and provider of guarantee and post-guarantee service:

SONEL S.A.
Wokulskiego 11
58-100 Świdnica Poland
tel. +48 74 858 38 60
fax +48 74 858 38 09
E-mail: export@sonel.pl
Web page: www.sonel.pl

NOTE!
Service repairs must be performed only by the manufacturer.
Made in Russia.

SON EL S.A.
Wokulskiego 11 58-100 Swidnica Poland
+48 74 858 38 60
+48 74 858 38 00
fax +48 74 858 38 09
e-mail: export@sonel.pl
www.sonel.pl

References

• Sonel S.A.

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