WORKPRO W125092AE 20V Cordless Impact Wrench User Guide

WORKPRO W125092AE 20V Cordless Impact Wrench

Thank you for buying a WORKPRO cordless impact wrench. Your new impact wrench has been engineered and manufactured to WORKPRO’s high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.

WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual.

INTRODUCTION

• This equipment is suitable for loosening and tightening screws and nuts.
• The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user I operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade, or industrial businesses or for equivalent purposes.

GENERAL POWER TOOL SAFETY WARNINGS

Danger!
When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents that arise due to a failure to follow these instructions and the safety instructions.

SAFETY REGULATIONS

Warning!
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operat­ed (cordless) power tool.

1. Work area safety

   • Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
   • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes.
   • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

   • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
   • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   • Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
   • When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
   • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

3. Personal safety

   • Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
   • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
   • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   • Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
   • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
   • Do not let familiarity gained from the frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

   • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

   • Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

   • ■ Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjust­ments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
     ■ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
     ■ Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
     ■ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
     ■ Use the power tool, accessories tool bits, etc. under these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

   • Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

   • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

6. Battery tool use and care

   • Ensure the switch is in the off position before inserting the battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
   • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
   • When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

ADDITIONAL SAFETY INSTRUCTIONS FOR THE CHARGER

• Your WORKPRO tool with Lithium Ion batteries may only be charged with the specifically designed WORKPRO Lithium Ion battery charger purchased with the tool.
• IT IS DANGEROUS TO USE ANY OTHER BATTERY CHARGER TO CHARGE YOUR TOOL. Do not attempt to charge the battery pack with any other charger than the one supplied.
• Before using the charger, read all the instructions, labels, and cautionary markings on the charger and battery pack as well as the instructions on using the battery pack.
• Do not use the charger if it has been subjected to a heavy knock, dropped, or otherwise damaged in any way. Take the charger to an authorized service center for a check or repair.
• Do not disassemble the charger. Opening or removing covers may expose you to dangerous voltages or other risks. Incorrect reassembly can cause electric shock when you use the tool or charger again. Take the charger to a power tool repair center when service or repair is required.

DANGER:

• If the battery pack is cracked or damaged in any other way, do not insert it in the charger.
• Do not plug anything other than your WORKPRO tool into the charger, as other objects may touch dangerous voltage points or short-out parts, which could result in fire or electric shock.
• Do not place the tool or charger on an uneven surface, as a fall may cause serious damage.
• Never place the tool or charger near or over a heat source such as a radiator or heater.
• Do not operate the charger in a cabinet or other enclosure unless proper ventilation is provided.
• Use the battery charger indoors only.

WARNING:
 Do not allow any liquid to come into contact with the charger. There is a danger of electric shock. Do not position the tool or battery charger near water; for example, near a sink, washer bowl, or toilet. Do not spill liquid of any kind on the tool or charger. Doing so may short out parts, Causing damage to the product and creating the risk of fire or electric shock.

• To reduce the risk of an electric shock, unplug the charger from the power supply before attempting to clean it. To clean a tool or charger, wipe with a damp cloth. Use of any other cleaners is not recommended.
• Do not place any object on to, or allow anything to rest on the charger.
• Make sure that the charger cable is positioned where it will not be stepped on, tripped over, or otherwise subjected to damage or stress. Keep the lead away from operating machinery.
• Do not pull on the lead of the charger to disconnect it from the mains power socket.
• Do not use an extension cord unless it is necessary. The use of an improper extension cord could cause the risk of fire, electric shock, or electrocution.
• Never attempt to connect two chargers.
• Do not charge batteries or use the tool and battery pack in locations where the temperature may be below 40°F(4 °C) or exceed 104 °F(40°C) such as alongside sheds or metal structures.
• If you wish to charge a second battery pack, unplug the charger from the mains supply and leave it for at least 15 minutes. After this time you can charge a second battery pack.

ADDITIONAL SAFETY INSTRUCTIONS RELATED TO THE BATTERY PACK AND BATTERY SAFETY

• Use only the WORKPRO batteries supplied with the WORKPRO Tool or WORKPRO-approved replace­ments.
• Do not use the battery to power any device other than the WORKPRO tool it was sold with.
• Charge the battery only with the WORKPRO charger supplied with the tool or WORKPRO-approved replace­ments and according to the instructions in the WORK­PRO Instruction Manual.
• Do not charge the battery in a place where static electricity is generated nor let the battery touch something that is statically charged.
• The battery can be stored at temperatures between 40°F (4 °C) and 104 °F (40°C).
• Never store or leave your lithium-ion battery in tempera­tures over that recommended otherwise fire may occur.
• DO NOT store the Lithium Ion battery anywhere that the temperature can easily reach higher temperatures than recommended -this includes garden-type sheds and vehicles where the inside temperature can climb to dangerous levels in the direct sunlight and on high-temperature days. THINK BEFORE LEAVING YOUR LITHIUM ION BATTERY PACK IN STORAGE.
• The battery can be charged or operated at tempera­tures between 40°F (4°C) and 104°F (40°C). NEVER CHARGE YOUR LITHIUM ION BATTERY BELOW OR ABOVE THE TEMPERATURES RECOMMENDED OTHERWISE FIRE OR SERIOUS DAMAGE TO THE BATTERY PACK MAY OCCUR.
• The most suitable temperatures to charge the battery pack are between 68°F (20°C) -77°F(25°C).
• Always allow the battery pack to cool down after charging, do not place it in a hot environment such as a metal shed or open trailer left in the sun.
• Take care where the tool is stored. Do not store in areas of corrosive fumes, salt air, or similar conditions. Try and store the tool in the packaging supplied with the tool.
• Do not dispose of the battery in a fire or put the battery into a microwave oven, conventional oven, dryer, or high-pressure container. Under these conditions, the battery may explode.
• Never attempt to open the battery pack, puncture the battery, or subject the battery to strong physical shock.
• If the plastic housing of the battery pack breaks open or cracks, immediately discontinue its use and do not recharge it. Ensure the battery pack clip is in good condition and will not allow the pack to fall free from the tool. If the clip is damaged or for any reason is not locking the pack in place, Do Not continue to use it.
• Stop using the battery if it exhibits abnormal heat, odor, color, or deformation, or is in an abnormal condition.
• If you detect leakage or a foul odor, it is especially important to keep the battery away from fire. If battery liquid leaks onto your skin or clothes, wash well with clean water immediately. If liquid leaking from the battery gets into your eyes, do not rub your eyes. Rinse your eyes well (for at least 10 minutes) with clean water, and consult a doctor immediately.
• Do not use a leaking battery.
• Handle batteries with care to avoid shorting the battery with conducting materials, such as nails, screws, metal watch bands, rings, bracelets, and keys. The battery may overheat and could burn you.
• After the battery has reached the end of its useful life, we recommend recycling the materials at your local municipal council recycling center. DO NOT attempt to replace the battery cells in the battery pack, repair or modify any part of the battery pack assembly.
• When recycling, make it nonconductive by applying insulating tape to the terminals located on the battery.

WHEN TO CHARGE THE BATTERY

• New batteries are shipped in a low-charged condition and should be fully charged before Use. The battery pack can be recharged at any time during use, provided the pack is not overheated.
• If the battery pack starts to cut out due to low voltage, or previous tasks undertaken can no longer be performed, it is suggested to stop using the tool and recharge the battery.
• For storage, it is suggested to recharge the battery between 50% and 75% charge.
• Charge the device at least once in 3-6 months to preserve the battery life span.

SYMBOLS

Danger notices and information are clearly marked throughout these instructions for use. The following symbols are used:

DISPOSAL

Disposal of the appliance

• This product has been marked with a symbol relating to removing electric and electronic waste. This means that this product shall not be discarded with household waste but that it shall be returned to a collection system.
• It will then be recycled or dismantled to reduce the impact on the environment. Electric and electronic equipment can be hazardous for the environment and for human health since they contain hazardous substances.

Disposal of an exhausted battery pack
To preserve natural resources, please recycle or dispose of the battery pack properly. This battery pack contains Li-ion batteries. Consult your local waste authority for information regarding available recycling and/or disposal options. Discharge your battery pack by operating your tool, then remove the battery pack from the tool housing and cover the battery pack connections with heavy-duty adhesive tape to prevent short circuits and energy discharge. Do not attempt to open or remove any of the components.

Disposal of the packaging
The packaging consists of cardboard and correspondingly marked plastics that can be recycled. Make these materials available for recycling.

KNOW YOUR PRODUCT

Layout (Fig. 1)

1. ½”external square drive mount
2. Battery capacity indicator
3. Changeover switch
4. On/Off switch
5. Battery
6. Charging unit
7. LED lamps
8. Battery pack release button
9. Belt clip

Items supplied

CARTON CONTENTS

• Cordless Impact Wrench
• Battery
• Charging unit
• Original safety and operating instructions

1. Carefully check to see that all of the above items are supplied.
2. Inspect the product carefully to make sure no breakage or damage occurred during shipping. If you find damaged or missing parts, please contact us the first time.

NOTE:
Do not discard the shipping carton and packaging material until you are ready to use your new cordless impact wrench. The packaging is made of recyclable materials. Properly dispose of these materials per local regula­tions.

IMPORTANT!
The equipment and packaging material are not toys. Do not let children play with plastic bags, foils, or small parts. These items can be swallowed and pose a suffocation risk!

TECHNICAL DATA

Wear ear-muffs.
The impact of noise can cause hearing damage. Keep the noise emissions and vibrations to a minimum.

• Only use appliances that are in perfect working order.
• Service and clean the appliance regularly.
• Adapt your working style to suit the appliance.
• Do not overload the appliance.
• Have the appliance serviced whenever necessary.
• Switch the appliance off when it is not in use.
• Wear protective gloves.

Caution!

Residual risks
Even if you use this electric power tool per instructions, certain residual risks cannot be ruled out. The following hazards may arise in connection with the equipment’s construc­tion and layout:

1. Lung damage if no suitable protective dust mask is used.
2. Damage to hearing if no suitable ear protection is used.
3. Health damage is caused by hand-arm vibrations if the equipment is used over a prolonged period or is not properly guided and maintained.

Limit the operating time.
All stages of the operating cycle must be considered(­for example, times in which the electric tools are switched off and times in which the tool is switched on but operates without load).

BEFORE STARTING THE EQUIPMENT

Be sure to read the following information before you put the cordless impact wrench into operation:

1. Use only drive socket inserts which are suitable for the purpose and in faultless condition.
2. Before you begin to screw in walls and masonry.­ check for concealed electric wiring, gas pipes, and water pipes.

OPERATION

Charging the Li battery pack (Fig. 2-3)

• Remove the battery pack (5) from the handle,press­ing the battery pack release button (8) downwards to do so.
• Check that your mains voltage is the same as that marked on the rating plate of the battery charger. Insert the power plug of the charger(6) into the main socket outlet. The green LED will then begin to flash.
• Push the battery pack onto the battery charger.

In section CHARGER INDICATOR, you will find a table with an explanation of the LED indicator on the charger.

If the battery pack fails to charge, check for the following:

• voltage at the power socket.
• whether there is good contact at the charging contacts of the charging unit.

If the battery pack still fails to charge, contact our online customer service center.

Changeover switch (Fig. 4/item 3)

• The slide switch above the ON/OFF switch is for setting the direction of rotation of the cordless impact wrench and for preventing the cordless impact wrench from being switched on inadvertently.
• You can select between clockwise and counterclock­wise rotation. To avoid causing damage to the gearing, the direction of rotation must only be changed when the equipment is at a standstill.
• When the slide switch is in the middle position, the ON/OFF switch is blocked.

ON/OFF switch (Fig. 4/item 4)
Infinitely variable speed control is possible with the ON/OFF switch. The further you push the switch, the higher the speed of the cordless impact wrench.

• To switch ON:
  Press the ON/OFF switch (4).

• To switch OFF:
  Release the ON/OFF switch (4).

Battery capacity indicator (Fig. 5/item 2)
Press the battery capacity indicator switch (a). The battery capacity indicator (2) shows the charge status of the battery using 4 LEDs.

• All 4 LEDs are lit:
  The battery is fully charged.

• 3 or 2 or 1 LED(s) are lit:
  The battery has an adequate remaining charge.

• 1 LED blinks:
  The battery is empty, recharge the battery.

• All LEDs blink:
  If the battery pack is too hot (e.g. due to direct sunshine or prolonged use) or too cold (below 32°F/0°C), Do not use or charge the battery pack.make sure the battery temperature to between 40°F(4°C) and 104°F(40°C).

LED lamp (Fig. 6/item 7)
The LED lamp (7) can be used in poor lighting conditions to illuminate the area where you want to screw. The LED light (7) will come on automatically as soon as you press the ON/OFF switch (4).

Changing the bit (Fig. 7)

Important!
Set the changeover switch (3) to its center position whenever you carry out any work (for example changing the tool, maintenance work, etc.) on the cordless impact wrench.

Fitting/removing the plug-in tool

• Fit the required drive socket insert by pushing onto the square drive mount (1 ).
• Remove the drive socket insert by pulling it off the square drive mount (1 ).

Working with the impact wrench Loosening:

• Mount a drive socket insert on the impact wrench (see point 6.6).
• Place the impact wrench on the screw/nut and loosen the screw/nut by pressing the ON/OFF switch (4).
• If the screws/nuts are very tight or if they are rusted, use a tire wrench or torque wrench to slightly loosen them.

Tightening:

Warning!
Use the impact wrench only for loosening screws/nuts. If you want to use the impact wrench to tighten screws and nuts, you must also use a torque limiter which is designed for this purpose. If not, the screw connection may be damaged. The torque limiter is available from your dealer. It is not included in the scope of this delivery.

• Before tightening, carefully insert the screw/nut into the threads.
• Screws/nuts with special torque specifications (for example provided by the vehicle manufacturer in the automotive sector) must be tightened only with a suitable torque limiter.

Hazard!
Screws/nuts must be finish-tightened with a torque wrench which is set to the torque specified by the manufacturer and then they must be checked!

CLEANING AND MAINTENANCE

Danger!
Always remove the battery pack before making adjustments to the equipment.

Cleaning

• Keep all safety devices, air vents, and motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.

Maintenance
There are no parts inside the equipment that require additional maintenance.

STORING

Store the equipment and accessories in a dark and dry place at above-freezing temperature. The ideal storage temperature is between 5 and 30°C. Store the electric tool in its original packaging.

• For storage, it is suggested to recharge the battery between 50% and 75% charge.
• Charge the device at least once in 3-6 months to preserve the battery life span.

CHARGER INDICATOR

ON

| ****

OFF

| Ready for use

The charger is connected to the mains and is ready for use; there is no battery pack in the charger.

OFF

| Quick Blink (2Hz)| Low-current charging

As the battery pack voltage is under 15V, the charger is in gentle charging mode, the charging current is below 0. SA. This can maximize the life of the battery.

OFF

| ****

Slow Blink (1Hz)

| High-current charging

As the battery pack voltage is above 1SV, the charger is in quick charge mode, the charging current is at 2.3-2.4A.

Important! The actual charging times may vary slightly from the stated charging times depending on the existing battery charge.

OFF

| ****

ON

| The battery is charged and ready for use.

The battery is fully charged and ready to use.

Action: Take the battery pack out of the charger. Disconnect the charger from the main supply.

Quick Blink (2Hz)

| ****

OFF

| Fault

Charging is no longer possible. The battery pack may be defective.

Action: Never charge a defective battery pack. Take the battery pack out of the charger.

Slow Blink (1Hz)

| ****

OFF

| Temperature fault

The battery pack is too hot (e.g. due to direct sunshine/prolonged use) or too cold (below 32°F / 0°C).

Action: Remove the battery pack and keep it at room temperature (approx. 68°F / 20°C) for 3 Hours.

Distributed by

• Hangzhou GreatStar Industrial Co., Ltd. No.35 Jiuhuan Road, Jiubao Town, Hangzhou 310019, China.
• www.greatstartools.com.

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