FRONT RUNNER FAJK012 Jeep Wrangler Extreme Pro Mounting Brackets Instruction Manual

June 15, 2024
Front Runner

FRONT RUNNER FAJK012 Jeep Wrangler Extreme Pro Mounting Brackets

Product Information

Front Runner Jeep Wrangler Extreme Pro Mounting Brackets

The Front Runner Jeep Wrangler Extreme Pro Mounting Brackets are designed to securely mount a Front Runner rack tray or load bars onto your Jeep Wrangler. These brackets provide a strong and reliable attachment point for your roof rack system.

Specifications

  • Model Number: FAJK012
  • Compatibility: Jeep Wrangler
  • Mounting System: Front Runner
  • Includes: Mounting brackets, roll bar support, bolts, nuts, washers, and other necessary hardware

FAQ

  • Q: Will improper installation of this product void my warranty?
    • A: Yes, improper installation may void certain aspects of your warranty. It is important to read and follow the fitting instructions provided in the user manual.
  • Q: What should I do if I have questions about the installation?
    • A: If you have any questions about the installation of this product, please call our customer support at [customer support number] for assistance.

Product Usage Instructions

Section 1: Getting Organized

Before starting the installation process, make sure you have all the necessary components and tools:

  • Components included in the box:
    • 20 x M8 x 16 x 1.6 Flat Washer
    • 18 x M6 Nut Cap
    • 2 x Roll Bar Support (1RH + 1LH)
    • 2 x M8 x 25 Button Head Bolt
    • 2 x M8 x 16 Button Head Bolt
  • Tools needed:
    • Marker
    • 10mm and 13mm wrench or socket
    • 36-55mm sealant

Section 2: Fit and Secure

Remove the Vehicle’s Roof

Refer to online videos for assistance on removing the vehicle’s roof.

Place the foot rail onto the roof, ensuring that the mounting feet are positioned close to the raised roof feature as shown in figure A. Mark 213mm from the rear of the rear foot rail tab. Line up the rear foot rail tab with the marking you made and mark the slot centers. Remove the foot rail. Drill 3.5mm pilot holes on the marked locations and open them up to 6.5mm on both the left and right sides.

Apply Sealant and Secure Foot Rail

Apply some sealant around the drilled holes. Secure the foot rail (Item 1) to the roof using the Jeep Inner Bracket Front, Jeep Inner Mount Middle, Jeep Inner Bracket Rear, M6 x 25 Button Head Bolts, M6 x 12 x 1 Flat Washers, and M6 Nyloc Nuts (Items 2, 3, 4, 9, and 10).

  • Tightening Torque: M6: 8-10Nm / 5.9 ft lb – 7.38 ft lb
  • Apply M6 Nut Caps (Item 20) over all Nyloc Nuts (Item 10).

Assemble Roll Cage Bracket

  • Loosely assemble the Roll Cage Bracket (Item 6) to the roll bar using M8 x 80 Hex Head Bolt, M8 x 25 x 3 Flat Washers, M8 x 19 x 3 Flat Washers, and M8 Nyloc Nuts (Items 14, 15, 16, and 17) as shown in Figure 1.1.

START HERE!
READ ME FIRST

Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

  1. A Front Runner Mounting System specific to your vehicle
  2. A Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT-RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE.

THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT-RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INST ALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INST ALLER OR O THER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions. Please call us if you have any questions about the installation of this product.

GET ORGANIZED

IN THE BOX

  1. 2 X / Foot Rail 1 LH + 1 RH
  2. 12 X / M6 x 25 Button Head
  3. 2 X / Jeep Inner Mount Front
  4. 2 X / Jeep Inner Bracket Middel
  5. 2 X / Jeep Inner Bracket Rear
  6. 2 X / Roll Cage Bracket
  7. 2 X / Roll Bar Clamp 01 1LH + 1RH
  8. 2 X / Roll Bar Clamp 02 1LH + 1RH
  9. 24 X / M6 x 12 x 1 Flat Washer
  10. 18 X / M6 Nyloc Nut
  11. 8 X / M6 x 20 Button Head
  12. 4 X / M8 x 19 x 2 Flat Washer
  13. 20 X / M8 Nut Cap
  14. 2 X / M8 x 80 Hex Head Bolt
  15. 2 X / M8 x 25 x 3 Flat Washer
  16. 2 X / M8 x 19 x 3 Flat Washer
  17. 18 X / M8 Nyloc Nut
  18. 16 X / M8 x 20 Hex Head Bolt
  19. 20 X / M8 x 16 x 1.6 Flat Washer
  20. 18 X / M6 Nut Cap
  21. 2 X / Roll Bar Support 1RH + 1LH
  22. 2 X / M8 x 25 Button Head Bolt
  23. 2 X / M8 x 16 Button Head Bolt

TOOLS NEEDED

Parts

FIT AND SECURE

  • Remove the Vehicles Roof.

Warning: Look online for videos to assist.

  • Place the foot rail onto the Roof, making sure the mounting feet are positioned as close as to the raised roof feauture as shown (A) and mark 213mm from the roof rear feature line to the rear of the rear foot rail tab.
  • Line up the rear foot rail tab with the marking you made and mark the slot centres.
  • Remove the Foot Rail.
  • Drill 3.5mm Pilot holes on the markings you made earlier and open them up to 6.5mm. Do this for both left and right-hand side.
  • Apply some Sealant around the drilled holes.
  • Secure the Foot Rail (Item 1) to the roof using the Jeep Inner Bracket Front. Jeep Inner Mount Middle, Jeep Inner Bracket Rear, M6 x 25 Button Head Bolts, M6 x 12 x 1 Flat Washers and M6 Nyloc Nuts (Items 2, 3,4, 9 & 10).
    • Tightening Torque:
    • M6: 8-10Nm / 5.9 ft lb – 7.38 ft lb
  • Apply M6 Nut Caps (Item 20) over all Nyloc Nuts (Item 10).
  • Loosly assemble the Roll Cage Bracket (Item 6) to the roll bar using M8 x 80 Hex Head Bolt, M8 x 25 x 3 Flat Washers, M8 x 19 x 3 Flat Washers and M8 Nyloc Nuts (Items 14, 15, 16 & 17) as shown in FIG 1.1.
  • Loosen the velcro, unzip and remove the padding covering the rollbars.
  • Remove the wiring harness and plastic clip from the roll bar.
  • Locate the two threaded holes on the underside of the roll bar and secure the Roll Bar Clamp A & B (Items 7 & 8) to the roll bar using M6 x 12 x 1 Flat Washers and M6 x 20 Button Heads (Items 9 & 11). fully tighten
    • Tightening Torque:
    • M6: 8-10Nm / 5.9 ft lb – 7.38 ft lb
  • Refit the Roof.
    • Look online for videos to assist.
  • Loosely assemble the Roll Bar Support Brackets (Item 21) too the Jeep Inner Brackets Rear (Item 5) as shown using M6 x 12 x 1 Flat Washers, M6 Nyloc Nuts, M6 x 20 Button Head Bolts (Items 9, 10 & 11).
  • Loosely assemble the Roll Bar Support Brackets (Item 21) to the Roll Bar Clamps A & B (Items 7 & 8) using M8 x 19 x 2 Flat Washers, M8 Nyloc Nuts and M8 x 25 Button Head Bolts (Items 12, 17 & 22).
  • Secure the Roll cage Bracket (Item 6) from 2.3 to assembly 2.2 using M8 x 16 Button Head Bolts, M8 x 16 x 1.6 Flat Washers and M8 Nyloc Nuts (Items 10, 19 & 23).
  • Fully Tighten all Fasteners.
    • Tightening Torque:
    • M6: 8-10Nm / 5.9 ft lb – 7.38 ft lb
    • Tightening Torque:
    • M8: 15-20Nm / 11.06 ft lb – 14.75 ft lb
  1. Refer to RRSTUNI when assembling your Slimline II Tray.
  2. Make sure that the wind deflector is installed before you proceed to the next step.
  3. Fit your roof rack to the Foot Rails using M8 x 20 Hex Bolts, M8 x 16 x 1.6 Flat Washers and M8 Nyloc Nuts (Items 17, 18 & 19) as shown.
  4. Center the rack and tighten fully. Use M8 Nut Caps (Items 13) to finish off the nuts.

COMPLETION

  1. Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

  • Now’s the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT

FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER FOR A RECOMMENDED ROOF RA TING. FRONT R UNNER CANNOT BE RESPONSIBLE FOR IMPROPER LO ADING BEYOND THE VEHICLE MANUF ACTURER’S STATED LOAD CAPACITY.

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References

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