AMERICAN LIGHTING 2JUMP12 Verge Mud In Tape Light Extrusion Instruction Manual

June 15, 2024
American Lighting

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AMERICAN LIGHTING 2JUMP12 Verge Mud In Tape Light Extrusion

AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-
product

Product Information

Specifications:

  • Product Name: Verge Mud-In Tape Light Extrusion
  • Model: PE-VERGE
  • Mounting Method: Mud-In
  • Mounting Location: Drywall or Stud
  • Mounting Material: Stainless Steel Screw (not included)
  • Compatibility: Tape Light (not included)
  • Recommended Adhesive: 832 (for dry and wet locations)

Product Usage Instructions

Before Installation:

  1. Get familiar with the key parts of the PE-VERGE extrusion. Refer to FIGURE 1 in the user manual.
  2. Determine the installation location and ensure there is enough space for the extrusions, tape light, and any cables involved.
  3. Determine the mounting method and fasteners required.
  4. Ensure all measurements are correct.

Drywall Mounting Installation:

  1. Refer to the section dimensions on the product spec sheet and use a template (recommended on ends) to ensure straight cuts.
  2. Cut a 3.35 parallel opening on the drywall using a jab saw or roto zip tool.
  3. Mount the extrusion into the drywall opening using 1-inch screws. Refer to FIGURE 2 in the user manual.
  4. Apply mud-in plaster to secure the extrusion. Refer to FIGURE 4 in the user manual.

Stud Mounting Installation:

  1. Refer to the section dimensions on the product spec sheet and use a template (recommended on ends) to ensure straight cuts.
  2. Cut a 3.35 parallel opening in the drywall above the stud using a jab saw or roto zip tool.
  3. Mount the extrusion directly into the stud via the opening. Refer to FIGURE 8 in the user manual.
  4. Apply mud-in plaster to secure the extrusion. Refer to FIGURE 10 in the user manual.

FAQ:

  • Q: Can this product be easily re-installed?
    A: No, this extrusion is designed to be installed directly into drywall or stud via a mud-in method and is not easily re-installed.

WARNING
This product may represent a possible shock or fire hazard if improperly installed or attached in any way. Products should be installed by these instructions, current electrical codes, and/or the current National Electric Code (NEC).

SAFETY INFORMATION

  • Read all instructions before beginning. Save these instructions for future use.
  • To reduce the risk of fire, electric shock, or injury to persons, pay close attention to this manual. Stay within its guidelines when using this product.
  • All units must be unplugged before installing or servicing in any way.
  • Do not route cords or units through walls, doors, windows, or any similar part of a building structure.
  • Do not use it if there is any damage to the unit. Inspect periodically.
  • Secure units with mounting hardware appropriate for the mounting surface.

BEFORE INSTALLATION

  1. Get familiar with the key parts of the PE-VERGE extrusion. See FIGURE 1.
  2. Determine installation location and ensure there is enough space for the extrusions, tape light, and any cables involved.
  3. Determine the mounting method and fasteners required.
  4. Make sure all measurements are correct. This extrusion is designed to be installed directly into drywall or stud via a mud-in method and is not easily re-installed.

REQUIRED MOUNTING MATERIALS

(Not included):

Overview

  1. Verge Extrusion
  2. Tape Light (Not included)
  3. Lens

AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig-
\(1\)

INSTALLATION INSTRUCTIONS

PE-VERGE

DRYWALL MOUNTING INSTALLATION:

  1. Per section dimensions on the product spec sheet (template recommended on ends to ensure straight cuts) cut a 3.35” parallel opening on the drywall using a jabsaw or “rotozip” tool.
  2. Mount extrusion into drywall opening using 1in screws (figure 2)
    • Remove the lens from the extrusion
    • Mount extrusion with endcaps into 1/2” drywall
    • Drywall anchors not included
    • Make sure to leave enough space for wire exits, jumper cables, and end caps.AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(3\)
  3. Prepare extrusion for mud-in plaster (figure 3)
    • Use drywall tape to cover flanges
    • Use masking tape to cover the inside of the extrusion channelAMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(4\)
  4. Apply mud-in plaster (figure 4)
    • Use an adequate to generous amount of mud to cover the extrusion wings and additional area surrounding the extrusion wings
    • Ensure the mud is at least as deep after finishing as the lens regression of the recess in the extrusion.
  5. Use the extensive amount of mud thickness past the extrusion wings. Taper as far as necessary to ensure a smooth finish with no apparent elevation change or bump.AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(5\)
  6. Remove the masking tape and clean the inner channel (figure 5)
    • Using a 50/50 alcohol mix, thoroughly clean the surface of the extrusion and allow time to dry (about 5 minutes)AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(6\)
  7. Install LED tape light (figures 6 & 7)
    • Feed the wire to the power supply, then install the LED strip
    • Insert the lens, paint the wall, and then remove the protective film after paintingAMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(7\)

STUD MOUNTING INSTALLATION:

  1. Per section dimensions on the product spec sheet (template recommended on ends to ensure straight cuts) cut a 3.35” parallel opening in the drywall above the stud using a jab saw or “roto zip” tool.
  2. Mount extrusion directly into stud via opening (figure 8)
    • Remove the lens from the extrusion
    • Mount extrusion with endcaps into 1/2” drywall
    • Drill holes in the back of the extrusion and screw directly into the stud
    • Make sure to leave enough space for wire exits, jumper cables, and end caps.AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(8\)
  3. Prepare extrusion for mud-in plaster (figure 9)
    • Use drywall tape to cover flanges
    • Use masking tape to cover the inside of the extrusion channelAMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(9\)
  4. Apply mud-in plaster (figure 10)
    • Use an adequate to generous amount of mud to cover the extrusion wings and additional area surrounding the extrusion wings
    • Ensure the mud is at least as deep after finishing as the lens regression of the recess in the extrusion.
  5. Use the extensive amount of mud thickness past the extrusion wings. Taper as far as necessary to ensure a smooth finish with no apparent elevation change or bump.AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(10\)
  6. Remove masking tape and clean the inner channel (figure 11)
    • Using a 50/50 alcohol mix, thoroughly clean the surface of the extrusion and allow time to dry (about 5 minutes)AMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(11\)
  7. Install LED tape light (figures 12 & 13)
    • Feed the wire to the power supply, then install the LED strip
    • Insert the lens, paint the wall, and then remove the protective film after paintingAMERICAN-LIGHTING-2JUMP12-Verge-Mud-In-Tape-Light-Extrusion-fig- \(12\)

Contact Information

©2023 American Lighting, Inc. REV2330.

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