WATERWARE PT500I 500L PLUMBING Electric Hot Water Cylinders Owner’s Manual

June 3, 2024
WATERWARE

500L PLUMBING Electric Hot Water Cylinders
Owner’s Manual

WATERWARE PT500I 500L PLUMBING Electric Hot Water Cylinders
-

Hot Water Cylinders

135L, 180L, 250L, 300L,400L, 500L

WATERWARE PT500I 500L PLUMBING Electric Hot Water Cylinders -
Fig

Protank hot water cylinders are designed for indoor installation mains pressure domestic hot water systems.
DESIGNED SMART IN NEW ZEALAND – BUILT TOUGH IN BRITAIN.
Protank has been developed to meet the needs of those home owners wanting a high-capacity, high-pressure hot water system that is going to last. The internal tank and fittings are crafted from the highest possible spec ‘Duplex’ 2304 stainless steel and performance matched to Caleffi’s latest high flow valve set.

MODEL RANGE

IncludingValve Set CylinderOnly Description Height x Ø
PTPC135 PTP135 135L, 3kW 1380mm x 475mm
PTPC180 PTP180 180L, 3kW 1780mm x 475mm
PTPC250D PTP250D 250L, 3+3kW, solar ports 1780mm x 550mm
PTPC300D PTP300D 300L, 3+3kW, solar ports 2000mm x 550mm
PTPC400D PTP400D 400L, 3+3kW, solar ports 1550mm x 710mm
PTPC500D PTP500D 500L, 3+3+3kW, solar ports 1800mm x 710mm

Models with valve sets include:

  • Protank hot water cylinder
  • Caleffi’s direct mount mono-block combo set
  • Caleffi TPR valve
  • Heatrod element(s) and thermostat

Models without valve set include:

  • Protank hot water cylinder
  • Caleffi TPR valve
  • Heatrod element(s) and thermostat

WATERWARE PT500I 500L PLUMBING Electric Hot Water Cylinders - Fig
1

CALEFFI DIRECT MOUNT COMBO SET

20mm COMBO2015PRO (135L and 180L models)
20mm COMBO2020PRO (250L and 300L models)
25mm COMBO2520PRO (400 and 500L models)
Pro tanks are available with or without the Caleffi direct mount mono-block combo set which can save up to 50% in installation time when compared to installing a traditional hot water cylinder with 3rd party valves and components. It connects to the cold and hot connections via Caleffi’s full- proof o-ring sealed union connections.
The Caleffi direct mount combo sets include every primary valve required to complete an installation:

  • 1 x mono-block tempering inlet valve and isolators
  • 1 x adjustable pressure limiting valve with strainer
  • 1 x cold water expansion valve
  • 1 x ball valve

| TV520150 20mm (135L, 180L, 250L and 300L)
TV520160 25mm (400 and 500L)
---|---
| PR533056 20mm (120L, 180L, 250Land 300L)
PR533565 25mm (400L and 500L)
| TPR310400 15mm (120L, 180L, 250Land 300L)
TPR309570 20mm (400L and 500L)
| BV20M 20mm (120L, 180L, 250Land 300L)
BV25 25mm (400L and 500L)
| DSV312460 15mm (135 and 180L)
DSV311560 20mm (250L, 300L, 400L and 500L)

RECIRCULATING SYSTEMS
The mono-block manifold has a blanking cap which when removed acts as a return port for a recirculating ring main. Contact us for ring main setup or design advice.
DIRECT MOUNTING OF THE TEMPERING VALVE
Notwithstanding acceptable methods detailed in G12, the manufacturer Caleffi has specifically engineered this tempering control valve to directly mount onto the hot water cylinder with no minimum pipe length isolation requirement as an alternative method of achieving compliance.

SPECIFICATIONS

General Specification

Manufactured by Whitewolf
Country of origin UK

Pressure Ratings

TPR Setting 700 kPa
Cold water expansion setting 600 kPa
Maximum supply setting 500 kPa
Factory supply set point 300 kPa

Electrical

Cable / Sheath size 3×1.5mm / 8mm
Terminals Screw type, 4 mm
Thermostat supplier Herod
Thermostat model SH314C-CAICAI-STROM
Thermostat approval number EQ739-DAT9900155
Thermostat set point range 30 ºC-70 ºC
Thermostat factory set point 62 ºC
Thermal cutout set point 90 ºC
Thermal cutout reset Manual
Heating element supplier Herod
Heating element mount 1&3/4” Female threaded
Heating element sheath material Titanium
Heating element resistance 19.2 ohm
Heating element power density 9.6 w/cm²

Shell Construction

Shell type Single skin
Shell material 2304 Duplex SS
Thickness 1 mm
Circumferential joint Tig butt weld
Longitudinal joint Tig butt weld

Case Construction

End material Polypropylene
End thickness 2 mm
Wall material Painted Galvanized steel
Wall thickness 0.45 mm
End joint Press fit
Wall joint Lock form joint

Thermal Insulation

Insulation specification EPC/IsoPMDI
Wall thickness 50 mm
Base thickness 10 mm
Top Thickness 50 mm

Technical Specification

Capacity 135L 180L 250L 300L 400L 500L
Inlet / Outlet ports 20mm 20mm 20mm 20mm 25mm 25mm
TPR / CWE ports 15mm 15mm 15mm 15mm 20mm 20mm
Solar ports (qty x Ø) none none 2x20mm 2x20mm 2x20mm 2x20mm
Dry stat pockets (qty x Ø) none none 3x22mm 3x22mm 3x22mm 3x22mm
Heating element 3kW 3kW 3+3kW 3+3kW 3+3kW 3+3+3kW
Overall (Height x Ø) 1380 x 475mm 1780 x 475mm 1785 x 550mm 2000 x 550mm
1550 x 710mm 1800 x 710mm
Internal shell (Height x Ø) 1350 x 375mm 1750 x 375mm 1750 x 445mm 1950 x
445mm 1520 x 590mm 1750 x 590mm
Weight full 157kg 210kg 287kg 344kg 470kg 580kg
Weight empty 22kg 30kg 37kg 44kg 70kg 80kg

PORT LAYOUT

WATERWARE PT500I 500L PLUMBING Electric Hot Water Cylinders - Fig
8

Model 135L  180L
A. Inlet/Outlet height 1380mm 1780mm
B. TPR Valve 1150mm 1550mm
C. Element 260mm 260mm
D. CWE Valve 215mm 215mm
E. Inlet/Outlet centres 110mm 110mm
Model 250L  300L
--- --- ---
A. Inlet/Outlet height 1780mm 2000mm 2000mm
B. Upper Stat 1500mm 1760mm
C. Middle Stat 600mm 600mm
D. Upper Solar 900mm 900mm
E. Lower Stat 215mm 215mm
F. Lower Solar 175mm 175mm
G. Lower Element 260mm 260mm
H. CWE Valve 215mm 215mm
I. Upper Element 1270mm 1430mm
J. TPR Valve 1500mm 1760mm
K. Inlet/Outlet centers 110mm 110mm

PROTANK 20-YEAR LIMITED WARRANTY

All terms of the warranty, subject to the conditions below, are effective from the date of installation if proof of installation date can be provided. Where the date of installation is ot known or cannot be proven, the warranty will commence one month after the proof of purchase date.

Single Residential Domestic Warranty
A single residential domestic installation is defined as an installation where the hot water cylinder with a factory-set thermostat delivers hot water to a privately owned single-family residential dwelling that is not used for commercial purposes.
Protank Excluding Valves and Element
5 YEARS FREE PARTS and LABOUR costs to replace or repair the cylinder if it fails due to manufacturing defect.
Followed by; 5 YEARS FREE PARTS ONLY costs (excluding labor) to replace or repair the cylinder if it fails due to manufacturing defect.
Followed by; 10 YEARS PRO-RATA PARTS ONLY reducing costs (excluding labor) according to the below formula, to replace or repair the cylinder if it fails due to manufacturing defect. Pro-Rata Formula = Original purchase price x remaining warranty in years ÷ total warranty period of the cylinder.
Caleffi Valves (excluding any 3rd party valves)
5 YEARS FREE PARTS and LABOUR costs to replace or repair any valve that fails due to manufacturing defect.
Protank Element Only; 12 MONTHS FREE PARTS and LABOUR costs to replace or repair the element if it fails due to manufacturing defect.
Commercial Applications Warranty
Any installation not considered to be a single residential domestic type.
Protank and Caleffi Valves Excluding Element
5 YEARS FREE PARTS and LABOUR costs to replace or repair the cylinder or valves if failure is due to a manufacturing defect.
Protank Element Only;
12 MONTHS FREE PARTS and LABOUR costs to replace or repair the element if it fails due to manufacturing defect. Refer to full terms, conditions, and exclusions in the installation/owner manual

waterware.co.nz
[email protected]
ph +64 9 273 9191

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