Gude KOMPRESSOR 405 Air Compressor Instruction Manual

Gude KOMPRESSOR 405 Air Compressor

Technical Data

Compressor

Art. No………………………………………………………………………………………………………………………………………………………………50131
Service connection……………………………………………………………………………………………………………………………..230 V~50 Hz
Motor output S3/ 50% ………………………………………………………………………………………………………………………………..2,2 kW
Number of cylinders…………………………………………………………………………………………………………………………………….2
Suction capacity………………………………………………………………………………………………………………………………………. 320 l/min
Free air delivery………………………………………………………………………………………………………………………………………… 250 l/min
Max. working pressure…………………………………………………………………………………………………………………………………..10 bar
tank capacity……………………………………………………………………………………………………………………………………………..50 l
Weight…………………………………………………………………………………………………………………………………………………….40,4 kg
Degree of protection…………………………………………………………………………………………………………………………………………………..IP 20
Protection class………………………………………………………………………………………………………………………………………………………………….1
Sound power level LWA* ………………………………………………………………………………………………………………………………………. 95 db(A)

Read and understand the operating instructions before using the appliance. Abide by all the safety measures stated in the service manual. Act responsibly toward third parties.
In case of any doubts about connection and operation refer please to our customer center Preserve all the documentation so that anyone who uses the compressor can consult this beforehand.

Specified Conditions Of Use

The compressor can only be used for the production of compressed air to be used at home and by handymen. – Respecting technical data and safety precautions.

The compressed air produced by the compressor cannot not be used for pharmaceutical, food or medical purposes or to fill the air bottles of scuba divers.

The compressor must be used in a suitable environment (well ventilated with an ambient temperature of between +5°C and +35°C) and never in places with dust, acids, vapors, explosive or flammable gases.

Do not use this product in any other way as stated for normal use. Not observing general regulations in force and instructions from this manual does not make the manufacturer liable for damages.

Safety instructions

WARNING! Electric shock! There is a risk of an injury caused by electric shock!

Operation is only allowed with a safety switch against stray current (RCD max. stray current of 30mA).

Check the voltage. Technical data given on the type label must correspond with electric network voltage.

Insert the plug of the electrical cable in a socket of suitable shape, voltage and frequency complying with current regulations.

Use extension cables with a maximum length of 5 meters and with a cable cross- section of not less than 1.5 mm2. Use of extension cables of different length and cross-section and also of adapters and multiple sockets should be avoided.

Check the cable and/or socket for damages before the appliance putting into operation.

To avoid danger, a damaged mains supply pipe must be replaced by the manufacturer. Do not under any circumstances attempt any repair yourself.

Never let the compressor come into contact with water or other liquids and never direct the jet of liquids sprayed by tools connected to the compressor towards the compressor: as the appliance is live, this could cause electrocution or short-circuits.

Never use the appliance with bare feet or wet hands or feet.

Never yank the power cable to disconnect the plug from the power outlet or to move the compressor. Warning: the compressor may restart when power is restored following a blackout.

Compressed air is a potentially dangerous form of energy; always take great care when using the compressor and its accessories.

This device is not intended for use by persons (including children) with limited physical, sensory or mental capabilities or without the necessary lack experience or knowledge unless they are supervised by a person who is responsible for their safety or were instructed by that person in how to use the device.
Children should be supervised to ensure that they do not play with the device. Always keep children and unauthorised persons out of reach of the appliance.
Never use the compressor without being supervised.
Never direct the jet of air towards persons, animals or your body.
Never keep the air flow in body holes as that could lead to fatal injuries!
Keep the work area free.
When operating, the compressor must be placed on a stable surface.
The compressor must be used in a vertical position only.
Caution! The compressor may only be used with appropriate wheels and rubber bumps.
Safety goggles should be worn when using the compressor in order to protect the eyes against any foreign bodies lifted by the jet of air.
If possible, when using air-powered accessories, wear safety clothing.
Always maintain a safety distance of at least 4 meters between the compressor and the work area.
Caution! The pneumatic hose may lash you when the quick-acting coupling is opened! The pneumatic hose should be held by hand.
Always use the handle to move the compressor.
When using compressed air, you must know and comply with the safety precautions to be adopted for each type of application (inflation, airpower tools, painting, washing with water-based detergents only, clinching, etc.).
When using compressed air, you must know and comply with the safety precautions to be adopted for each type of application (inflation, airpower tools, painting, washing with water-based detergents only, clinching, etc.).

Caution! Never switch the compressor on or off using the plug. Pressure switch to be pressed at all times.
Do not leave the compressor on over night as it could become a source of danger.
At the end of your working day, switch the appliance off, release the air jet and unplug the compressor.
Warning: if the water that condenses is not drained, it may corrode the receiver, reducing its capacity and impairing safety.
Never leave the appliance exposed to adverse weather conditions (rain, sun, fog, snow).
If this compressor is used outdoors, always remember to stow it after use in a covered or closed place.
Never use the compressor outdoors in rain or bad weather.
Do not place flammable or nylon/fabric objects close to and/or on the compressor.
Do not cover the air inlets on the compressor.
The compressor must not be fitted in a vehicle for industrial purposes without an inspection by an expert!
If the compressor is used for industrial purposes, it must be checked by an expert before putting into operation for the first time. Such check must be ordered by the operator (under BetrSichV Section 17 No. 25 – operation safety regulation) Caution! When fitted in automatic equipment, it is necessary to install appropriate alarm or warning devices in case of power outage or malfunction or compressor (e.g. feed line, etc.) failure.

Operation at lower temperatures

At lower temperatures, below 5°C, problems may be experienced when starting. They are manifested by growling of the electric motor. In such a case, the appliance must be immediately switched off and oil (5W30) changed in warmer conditions.

To guarantee perfect and reliable operation of the rotary and percussive pneumatic tools such as impact wrenches, staplers or mailers, etc., the compressed air must be supplied filtered – with oil via the lubricator or maintenance unit
A filtered water separator should be used for varnishing in any case.
To select a suitable pneumatic tool, the tool air consumption and the compressor effective amount delivered must necessarily be considered.
(Pneumatic tools and accessory equipment can be found at www.guede.com)

Requirements for operating staff

The operating staff must carefully read the Operating Instructions before using the appliance.
Qualification: Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.
Minimum age: Persons over 16 years of age can only work on the appliance. An exception includes youngsters trained in order to reach knowledge under supervision of the trainer during occupational education.
Training: Using the appliance only requires corresponding training by a professional or the Operating Instructions. No special training is necessary.

Emergency procedure

Conduct a first-aid procedure adequate to the injury and summon qualified medical attendance as quickly as possible. Protect the injured person from further harm and calm them down. For the sake of eventual accident, in accordance with DIN 13164, a workplace has to be fitted with a first-aid kit. It is essential to replace any used material in the first-aid kit immediately after it has been used.
If you seek help, state the following pieces of information:

1. Accident site
2. Accident type
3. Number of injured persons
4. Injury type(s)

Maintenance

Before carrying out any work on the machine, disconnect the plug from the socket.
Run the accessory connected dry until there is no more air in the receiver.

Prior to every use, visually check the machine to rule out any defects, in particular on the power cable and the plug.
Safety valve Functional check The machine must not be used under any circumstances if the machine or the safety devices are damaged.
Use only original accessories and original spare parts.
Never clean the machine and its components with solvents, flammable or toxic liquids. Us only a damp cloth making.
Only a regularly maintained and treated appliance can serve as a satisfactory aid. Insufficient maintenance and care can lead to unforeseen accidents and injuries.
If necessary, a list of spare parts can be found at www.guede.com.

Guarantee

Warranty period of 12 months applies to commercial use and 24 months applies to private use and commences on the day of purchase of the device. The guarantee solely covers inadequacies caused by material defect or manufacturing defect. Original payment voucher with the sales date needs to be submitted for any claim in the guarantee period. The guarantee does not cover any unauthorised use such as appliance overloading, use of violence, damage as a result of any unauthorised interference or caused by foreign items. Failing to follow the operating and assembly instructions and common wear are also not included in the guarantee.

Service

Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions?
We will quickly help you and without needles bureaucracy at our web pages at www.guede.com in the Servicing part. Please help us be able to help you. In order to identify your device in case of claim we need the serial No., product No. and year of production. All this data can be found on the type label. Please enter it here for future reference:

Serial No.:

Art. No:
Year of production:

Symbols

| Read the Operating Instructions!
---|---
| Before carrying out any work on the machine, disconnect the plug from the socket.
| Wear eye protective goggles !
Wear ear protectors!
| Protect against humidity
Never expose tool to rain.
| Cable pulling / transport prohibited
| Warning/caution!
| Dangerous voltage
| Caution – hot surface!
Warning, hot surfaces!
| Danger – automatic control (closed loop)
| Warning against thrown-off items
| Keep distance of persons!
Observe to keep out of dangerous zone
| Any damaged or disposed electric or electronic devices must be delivered to appropriate collection centres.
| Protect against humidity
| This side up

Failure removal

pressure switch gets automatically switched on
Defective supply| Have the current supply checked by an authorised person
Defective pressure switch| Have the pressure switch replaced by an authorised person (Güde service centre)
Worn carbons| Replace the carbons
After reaching the closed pressure, the compressor runs or buzzes for a short time and then switches off automatically| Electric cable is too long or its cross section is too small| Check the length and cross section of the electric cable
Compressor running constantly| Suction filter is very dirty| Clean or replace the suction filter
Pneumatic tools have high air consumption| Check the pneumatic tool air consumption; seek an authorised compressed air dealer
Leaking on the compressor| Localise the leaking, contact the Güde service centre
Compressed-air pipeline leaking| Contact the Güde service centre
Drain valve is open or missing| Close or insert the drain valve
After reaching the cut-off pressure, air is released from the discharge valve under the pressure switch until the closing pressure is reached| Check valve insert is leaking or defective| Clean or replace the check valve insert
Check valve is damaged| Replace the check valve
Compressor gets started too often| Too much condensate in the air jet| Drain the condensate
Compressor is overloaded|
Safety valve blowing of| Pressure in the air jet exceeds the set cut-off pressure| Have the pressure switch adjusted/re- placed by an authorised person (Güde service centre)
Safety valve is defective| Replace the safety valve or contact the Güde service centre
Compressor getting warm too much| Air supply is not sufficient| Make sure sufficient air supply and outlet (minimum distance from wall is 40 cm) is provided
Cooling fins on the cylinder (cylinder head) are dirty| Clean the cooling fins on the cylinder (cylinder head)
Too long time of appliance operation| Switch the compressor of
Compressor being overheated and keeps switching of| Compressor is overloaded| Contact the Güde service centre
Compressor is defective| Contact the Güde service centre
Compressor under undervoltage| Contact the Güde service centre
Outdoor temperature of 35°C|

CUSTOMER SUPPORT

GÜDE GmbH & Co. KG
Birkichstrasse 6
74549 Wolpertshausen
Deutschland
Tel.: +49-(0)7904/700-0
Fax.: +49-(0)7904/700-250
e-mail: info@guede.com

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