FRONT RUNNER FAFR008 Double Cab Foot Rails Installation Guide

June 15, 2024
Front Runner

FRONT RUNNER LOGO FORD RANGER DOUBLE CAB
(2022-CURRENT) FOOT RAILS
FAFR008

FAFR008 Double Cab Foot Rails

FRONT RUNNER FAFR008 Double Cab Foot Rails

START HERE!
READ ME FIRST
Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain aspects of your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:

  1. A Front Runner Mounting System specific to your vehicle
  2. A Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

GET ORGANIZED

IN THE BOX

1
2
3
4
5
6
7
8
9
10| 2 X
8 X
8 X
12 X
12 X
4 X
4 X
2 X
2 X
4 X| Foot Rail 1LH + 1RH
M8 x 20 Hex Head Bolt
M8 x 16 x 1.6 Flat Washer
M8 Nyloc Nut
M8 Nut Cap
M8 x 19 x 2 Flat Washer
M8 x 40 Hex Head Bolt
Front Spacer Top
Rear Spacer Top
Bottom Spacer
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TOOLS NEEDED

FRONT RUNNER FAFR008 Double Cab Foot Rails - TOOLSFRONT RUNNER FAFR008 Double Cab Foot Rails -
FIGURE

FIT AND SECURE

FRONT RUNNER FAFR008 Double Cab Foot Rails - FIGURE 1

Drop the vehicle’s roof lining.
Look online for videos to assist.

FRONT RUNNER FAFR008 Double Cab Foot Rails - FIGURE 21

Models without factory Roof Rails.
Remove the Ditch Mold from the vehicles roof. Remove the Nut insert from the plastic trim and place the Bottom Spacer (Item 10) into the opening and mark the center of the hole (A). Drill a 6mm Pilot hole and open it to a 8.5mm Hole. Refit the Ditch Trim with the Bottom Spacer in place
Models with factory Roof Rails.
Remove the top factory fitted roof rails.

FRONT RUNNER FAFR008 Double Cab Foot Rails - FIGURE 3

Apply Sealant over the 4 holes on the outside of the roof.
Models with factory Roof Rails will only use 6mm Spacers Item 8 & 9.
Models without factory fitted Roof Rails will use all the spacers supplied.
Place the Spacers that suit your model (Items 8, 9 & 10) over the holes.
Refer to Fig 1.1 for Spacers positioning.
Apply a bead of sealant on the threads of the M8 x 40 Hex Bolts and secure the Foot Rail (Item 1) to the Roof using M8 x 40 Hex Head Bolts, M8 x 19 x 2 Flat Washers and M8 Nyloc Nuts (Items 4, 6 & 7).
Place M8 Nut Caps (Item 5) over all M8 Nyloc Nuts (Item 4).

FIT AND SECURE

3.1 Refer to RRSTUNI when assembling your Slimline II Tray.

FRONT RUNNER FAFR008 Double Cab Foot Rails - FIGURE 4

Make sure that the wind deflector is installed before you proceed to the next step.

FRONT RUNNER FAFR008 Double Cab Foot Rails - FIGURE 5

Fit your roof rack to the Foot Rails using M8 x 20 Hex Bolts, M8 x 16 x 1.6 Flat Washers and M8 Nyloc Nuts (Items 2, 3 & 4 ) as shown.
Tightening Torque:
M8 : 15-20Nm / 11.06 ft lb – 14.75 ft lb
Bend the finishing tab down as shown in Fig3.3
3.4 Center the rack and tighten fully. Use M8 Nut Caps (Items 10) to finish off the nuts.

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now’s the time to visit your favorite Front Runner dealer in person or online.
IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER’S STATED LOAD CAPACITY.
Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters

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Documents / Resources

| FRONT RUNNER FAFR008 Double Cab Foot Rails [pdf] Installation Guide
FAFR008 Double Cab Foot Rails, FAFR008, Double Cab Foot Rails, Cab Foot Rails, Foot Rails, Rails
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References

Read User Manual Online (PDF format)

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Download This Manual (PDF format)

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