DENALI AAG2902B-00 20V Cordless Angle Grinder Kit User Manual

June 14, 2024
DENALI

DENALI AAG2902B-00 20V Cordless Angle Grinder Kit

DENALI-AAG2902B-00 20V-Cordless-Angle-Grinder-Kit-
product

WARNING
• Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

  • Lead from lead-based paints.
  • Crystalline silica from bricks, cement, and other masonry products.
  • Arsenic and chromium from chemically-treated lumber.
  • Your risk from these exposures varies, depending upon how often this type of work is done. To reduce the exposure to mentioned chemicals:
  • Work in a well-ventilated area.
  • Work with approved safety protective equipment (PPE), such as dust masks that are specially designed to filter out microscopic particles.
  • Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water.
  • Do not allow dust to get into your mouth or eyes or to rest on the skin as this may promote absorption of harmful chemicals.

Safety Warnings

  • General power tool safety warnings
  • WARNING Read all safety warnings and all instructions.
  • Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
  • Save all warnings and instructions for future reference.
  • The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  1. keep work area clean and well lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power too/5 create sparks which may ignite the dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can couse you to lose control

Electrical safety

  1. Power tool plugs must match the outl.et. Never modify the plug In any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  2. Avoid body cont;ict with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. ‘Water entering a power tool will increase the risk­ of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cards increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of o cord s1.1itoble for outdoor use red1.1ces the risk of electric shock.
  6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFC/ reduces the risk of electric shock.

Personal safety

  1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picing up or carrying the tool. Carrying power too/5 With your finger on the switch or energising power tools that hove the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating port of the pawe; tool may result in personal injury.
  5. Do not overreach. keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, Jewellery ar long hair i;on be c;aught in moving parts.
  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

  1. Do not force the power toot. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rote for which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source andl/or remove the battery pack, if detachable, from the power tool before mak.ing any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused U)I poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and ore easier to control.
  7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

  1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of /;lottery pack may create a risk of fire when used with another battery pack.
  2. Use power tools only with specifically designated battery packs. Use of any other battery podcs may create a risk of injury and fire.
  3. When battery pack is not ih use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. tf liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritatfan or burns.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This Will ensure that the safety of the power tool is maintained.

Grinder safety warnings

Safety warnings common for grinding operations

  1. This power tool is intended to function as a grinder tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

  2. Operations such as sanding, wire brushing, polishing, hole cutting or cutting-off are not to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.

  3. Do not use accessories which are not specifically designed and specified by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

  4. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

  5. The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.

  6. Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

  7. Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory.
    After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.

  8. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various applications. The dust mask or respirator must be capable of filtrating particles generated by the particular application. Prolonged exposure to high intensity noise may cause hearing loss.

  9. Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

  10. Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  11. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

  12.  Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

  13. Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

  14. Do not operate the power tool near flammable materials. Sparks could ignite these materials.

  15. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

  1. Maintain a firm grip with both hands on the power tool and position your body and arms to allow. you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
  2. Never place your hand near the rotating accessory. Accessory may kickback over your hand.
  3. Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snaaaina.
  4. Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
  5. Do not attach a saw chain woodcarving blade, segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding

  1. Use only wheel types that are specified for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and  are unsafe.
  2. The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
  3. The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
  4.  Wheels must be used only for specified applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
  5. Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut- off wheels may be different from grinding wheel flanges.
  6. Do not use worn down wheels from larger power tools. A wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Vibration and noise reduction
To reduce the impact of noise and vibration emission, limit the time of operation, use low-vibration and low-noise operating modes as well as wear personal protective equipment.
Take the following points into account to minimise the vibration and noise exposure risks:

  • Only use the power tool as intended by its design and these instructions.
  • Ensure that the power tool is in good condition and well maintained.
  • Use correct attachments for the power tool and ensure they are in good condition.
  • Keep a tight grip on the handles/gripping surfaces.
  • Maintain the power tool in accordance with these instructions and keep it well lubricated (where appropriate)
  • Plan the work schedule to spread any high vibration tool use across a longer period of time.

Residual risks
Even if you are operating this power tool in accordance with all the safety requirements, potential risks of injury and damage remain. The following dangers can arise in connection with thestructure and design ofthis power tool:

  • Health defects resulting from vibration emission if the power tool is used over long periods of timeor not adequately managed and properly maintained.
  • Injuries and damage to property due to broken attachments or the sudden impact of hidden objects during use.
  • Risk of injury and property damage caused by flying objects.
  • Risk of getting entangled by the tool’s motor.
  • Risk of inhaling small dust and particles into the lungs.
  • Hearing loss due to prolonged exposure to noise.

 Description of Symbols

The symbols and abbreviations below are used in these instructions and on the labels on the power tool. Get familiarized with the meaning of these symbols and abbreviations before using the power tool. Failureto follow all instructions listed below may result in electric shock, fire and/or serious injury.
Signal words

  • DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
  • NOTICE is used to address practices not related to personal injury.

Symbol explanation

DENALI-AAG2902B-00 20V-Cordless-Angle-Grinder-Kit-
fig-1

DENALI-AAG2902B-00 20V-Cordless-Angle-Grinder-Kit-
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FCC – Supplier’s Declaration of Conformity

DENALI-AAG2902B-00 20V-Cordless-Angle-Grinder-Kit-
fig-3

FCC Compliance Statement

  1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
  2. this device may not cause harmful interference, and
  3.  this device must accept any interference received, including interference that may cause undesired operation.
  4. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

FCC Interference Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmfu  interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try tocorrect the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio / TV technician for help.

DANGER
People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

Canada IC Notice

This Class B digital apparatus complies with Canadian CAN ICES-003(B) / NMB-003(B) standard.

Specifications

DENALI-AAG2902B-00 20V-Cordless-Angle-Grinder-Kit-
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