DENALI KTM 1290 Adventure R, S DialDim Wiring Harness Instruction Manual

June 3, 2024
DENALI

DialDim™ Wiring Harness
KTM 1290 Adventure R
KTM 1290 Adventure S
DNL.WHS.22800
Instruction Manual

KTM 1290 Adventure R, S DialDim Wiring Harness

Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra mile to make sure our instructions are clear and as easy to understand as possible. If you have any questions, comments, or suggestions don’t hesitate to give our experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM
Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. DENALI takes no responsibility for damages caused by improper installation. Caution: When installing electronics it is extremely important to pay close attention to how wires are routed, especially when mounting products to the front fender, front fork, or fairing of your motorcycle. Always be sure to turn the handlebars fully left, fully right, and fully compress the suspension to ensure the wires will not bind and have enough slack for your motorcycle to operate properly.
Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws and bolts. It is also important to ensure that all hardware is tightened to the proper torque specifications as listed in your owner’s manual. For included accessory hardware please refer to the default torque specifications provided below. Inspect all hardware after the first 30 miles to ensure that proper torque specifications are maintained.

Bolt Size in-lbs ft-lbs Nm
M3 10.0 in-lbs 1.0 Nm
M4 23.0 in-lbs 2.5 Nm
M5 44.5 in-lbs 3.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 6.5 ft-lbs 9.0 Nm
M8 13.5 ft-lbs 18.0 Nm
M10 30.0 ft-lbs 41.0 Nm
M12 52.0 ft-lbs 71.0 Nm

Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mounting surface” to the end of the screw, so only include the screw head when measuring countersunk screws.

What’s In The Box?

Harness Overview

1.1 – Overview of Harness
This DialDim Wiring Harness enables plug-&-play connection between our standard DialDim Lighting Controller and the KTM 1290 Adventure. The harness replaces the universal posi-tap style input harness that is included with the universal DialDim Controller, enabling you to simply connect in-line at the factory headlight, horn, and turn signal connectors.
For a detailed overview of the installation, including an in depth wiring overview video, visit the link below:
WWW.DENALIELECTRONICS.COM/OUTFITTINGGUIDE/KTM-1290

Installing The DialDim Controller

2.1 – Locating the Battery
The 1290 Adventure’s battery is located underneath the rider area of the seat.
Step One: To gain access to the battery, remove the Seat.
Step Two: Remove both of the terminals from the battery, starting with the positive + (Red Terminal).

2.2 – Positioning The Controller
The DialDim Controller will be positioned towards the rear of the motorcycle, under the passengers area of the seat.
Step Three: Position the DialDim Controller underneath the passengers area of the seat and begin routing the battery leads towards the battery.
Step Four: Remove the fuse from the DialDim fuse holder, then connect both of the battery leads to the battery, starting with the ground – (Black Terminal). Then re-install the fuse to the DialDim Fuse holder.
Step Five: Use double-stick tape and/or zip-ties to securely mount the DialDim Controller to the splash guard. Be sure there is enough clearance for the seat to be re-installed.

Installing The DialDim Harness

3.1 – Locating Connectors & Installing the Harness

The 1290 Adventure DialDim Harness will be connected in-line to the three following factory harness connectors: Headlight, Tail Light & Horn
Step One: To gain access to the connectors, remove the Headlight, and seat.
Step Two: The headlight connector of the 1290 Adventure is located on the back of the factory headlight housing, it is a black 20-pin connector.
Disconnect the factory headlight connector, then connect the “Headlight Pass- Through Connector” of the DialDim Harness in-line.
Step Three: The tail light connector is located inside the tail section. It is a white 6-pin connector. Disconnect the factory tial light connector, then connect the “Tail Light Pass-Through Connector” of the DialDim Harness in- line.
Step Four: The horn connector is located directly on the factory horn, which is located at the center of the motorcycle, just below the headlight..
Disconnect the factory horn connector with the RED wire then, connect the “Horn Pass-Through Connector” of the DialDim Harness in-line.

https://denalielectronics.com/blogs/outfitting-guides/ktm-1290

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