JLT CAI-F15062-10 Cold Air Intake Kit Instruction Manual

JLT CAI-F15062-10 Cold Air Intake Kit

Product Information

• Product Name: JLT Cold Air Intake Kit
• Compatible Vehicle: 2010-2014 F150/Raptor 6.2L
• Product Code: CAI-F15062-10
• Manufacturer: JLT Performance
• Warranty: Lifetime satisfaction guarantee (subject to limitations)

Product Usage Instructions

1. Before starting the installation, ensure you have a tune specific for this intake kit. Failure to add a tune specific for the JLT intake may result in major engine damage. DO NOT INSTALL KIT AND DRIVE WITHOUT A TUNE!
2. Review the complete instructions prior to installing.
3. Gather the following tools needed for the installation:
   • 5/16 nut driver
   • T-20 torx driver
   • Phillips head screwdriver
   • 10mm socket
   • 6-inch extension and ratchet
4. Remove the stock upper air box by loosening the clamp at the intake plenum and disconnecting the MAF plug. Remove the retaining clips and the entire intake tube assembly.
5. Remove the plenum by disconnecting the PCV connection, EVAP breather hose, and coolant hose clip. Pull the plenum towards the front of the truck to remove it. Remove the rubber air horn on the throttle body.
6. Install the JLT Air box gasket onto the lower air box and attach the JLT Heat shield. Secure the heat shield with the retaining clips.
7. Remove the factory MAF sensor from the stock intake tube and install it into the JLT intake tube using the supplied screws and MAF gasket. Attach the silicone reducer to the JLT intake tube.
8. Install the silicone reducer on the throttle body and tighten the clamps. Attach the air filter to the end of the tube and tighten the clamp. Connect the PCV fitting, breather hose, and MAF plug.
9. Use the supplied bracket and hardware to reattach the power steering reservoir in the lower position.
   Note: Only snugly tighten the clamps, do not over tighten. For warranty information and further details, visit www.jlttruecoldair.com/warranty.

Thank you for purchasing our product. We hope you are satisfied with the look and performance.
Take your time and it will be a smooth install.
A tune specific for this intake is required when installing this kit. Failure to add a tune specific for the JLT intake may result in major engine damage.

INSTALLATION INSTRUCTION

DO NOT INSTALL KIT AND DRIVE WITHOUT A TUNE!
Please review complete instructions prior to installing.

1. Verify you have all of the following parts included in the kit:
   (1) JLT Intake tube W/ PCV fitting and breather hose fitting, (1) 3.5”-4″ Silicone Reducer, (1) 56 size clamp, (1) 64 size clamp (1) 4.5×6 Air Filter, (1) Heat Shield, (2) MAF screws, (1) Power Steering Relocator Bracket and hardware and (1) MAF Gasket

2. Gather all of the following tools needed for the installation:
   5/16 nut driver, T-20 torx driver, Phillips head screwdriver, 10mm socket, 6 inch extension and rachet.

3. Install Tune for JLT Intake – Refer to instructions included with the Tuner.

4. Remove the stock upper air box by loosing the clamp at the intake plenum, and MAF plug you must pull the red locking clip outward to unplug sensor. The top of the air box is held to the bottom with 3 retaining clips, pop those off and remove the entire intake tube assembly.

5. Remove the two bolts holding the plenum to the engine, remove the PCV connection, EVAP breather hose on the driver side and coolant hose clip on the passenger side by prying it up with a screwdriver. Once all of these have been disconnected, pull the entire plenum towards the front of the truck to remove the plenum box. You will be left with just a rubber air horn on the throttle body. Loosen the hose clamp and remove this rubber horn.

6. Remove the adhesive backing and install the JLT Air box gasket onto the lower air box onto the factory box. Install the JLT Heat shield it will slide into the back portion. Reattach the 3 clips to secure the heat shield

7. Remove the factory MAF sensor from the stock intake tube and install the MAF sensor into the JLT intake tube with the supplied screws and MAF gasket (DO NOT USE THE STOCK SCREWS!) Attach the silicone reducer to the JLT intake tube and loosely install the clamps.

8. Install the silicone reducer on the throttle body and rotate down to sit in the heat shield and tighten clamps. The tube will sit on the heat shield gasket. Now install the air filter onto the end of the tube and tighten the clamp. Plug in the PCV fitting, breather hose and MAF plug. That’s it!
   CLAMPS ONLY NEED TO BE SNUG-DO NOT OVER TIGHTEN

9. Remove 11mm bolt holding power steering reservoir to the fan shroud and use the supplied bracket and hardware to reattach in the lower position.

10. **FINISH

**

  * Oil Filter: The frequency you should clean your filter will depend on your driving conditions. It is recommended to check your filter at every oil change or 3,000 miles. If there is a build-up of dirt as thick as the wire mesh, then it’s time to clean your filter.
  * To properly clean your oil filter, we recommend the S&B Precision Cleaning & Oiling Kit (located in the Parts Sold Separately Section of our website, www.JLTtruecoldair.com).
  * Thanks for the business. If you have any questions, please e-mail info@JLTtruecoldair.com or call [757-335-1940](https://phone.gd/phone/757-335-1940). Our hours are Monday-Friday. 8:00am – 5:00pm Eastern Time.

ABOUT COMPANY

• JLT Performance Lifetime Satisfaction Guarantee. We want you to be a JLT Performance customer for life! Your new JLT Performance product is warranted to be free from defects in materials and workmanship for the life of the original retail purchaser, subject to the limitations contained in our warranty found here. www.jlttruecoldair.com/warranty
• We guarantee workmanship, tunability and even a pathway to discounted upgrades for substantially improved items. Return Policy: All returns will be subject to a 10%-25% restocking fee. Air Filters will not be accepted for return unless they are in original plastic sealed bag. Please visit www.JLTtruecoldair.com for complete return policy.
• Disclaimer: JLT Performance Inc. makes no warranties whatsoever, expressed or implied, oral or written to any purchasers, except the warranty above. JLT Performance Inc. hereby specifically excludes from any implied warranty of merchantability or implied warranty of incidental, secondary, or consequential damages of any kind whatsoever. All purchasers and users of products manufactured by JLT Performance Inc. agree to hold harmless and indemnify JLT Performance Inc. from any and all claims arising from their use. Failure to receive notice of any or the limitations contained in this disclaimer shall not serve to extend liability to JLT Performance Inc. for any claims arising out of use of its products.

References

• S&B Filters - Performance Air Filters & Intakes
• S&B Warranty

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