JLT PERFORMANCE CAI-DR57-09 Cold Air Intake Instruction Manual

June 13, 2024
JLT PERFORMANCE

JLT PERFORMANCE logo

www.JLTtruecoldair.com

Installation Instructions – JLT Cold Air Intake
2009-2018 Dodge Ram truck 5.7 # CAI-DR57-09

CAI-DR57-09 Cold Air Intake

Please see our full install video on our website. Search the part number above and click on the “video” Tab
Thank you for purchasing our product. We hope you are satisfied with the look and performance. If you have any questions, please feel free to call us first before going to the internet. Take your time and it will be a smooth install.
Please review complete instructions prior to installing.

  1. Verify you have all of the following parts included in the kit:
    (1) JLT Plastic Intake tube (1) 4″-3.5″ Silicone Reducer, (1) 5”x7” Air Filter, (1) JLT Heat Shield, (1) 64 Clamp, (1) 56 Clamp, (1) PCV hose connection

  2. Gather all of the following tools needed for the installation: 5/16 Nut Driver, regular screwdriver and 13mm wrench or socket/ratchet

  3. Remove the stock intake tube from the throttle body to the airbox lid by loosening clamp at throttle body, unclip airbox top from bottom, unplug IAT sensor and PCV connections.

  4. Remove stock air filter and lower airbox by pulling straight UP with both hands

  5. Remove the fresh air inlet from the stock airbox and install into the JLT airboxJLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 1

  6. Remove the rear most 13mm bolt and loosen the forward most 13mm shown here:JLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 2

  7. Slide JLT airbox into position with LOWER most locating pin in hole in the bottom of the shield Forward most TAB located BETWEEN fender and airbox mounting tab and rear most tab inside rear mounting holeJLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 3

  8. Install PCV line into the rubber connection behind oil fill and feed it by the AC lines

  9. Install engine coverJLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 4

  10. Install reducer and clamps on to the throttle body end of the JLT tube and install onto throttle body and tighten clamps

  11. Install air filter and tighten clamp

  12. Remove IAT sensor from stock tube by twisting and pulling out. Slide O RING out of groove and down onto sensor. Use oil and install into grommet in JLT tube.JLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 5

  13. Insert PCV connection into grommet in JLT tube.

  14. CARB E.O. No. D-761-5
    Place the supplied CARB EO sticker under the hood in a visible location.

JLT PERFORMANCE CAI-DR57-09 Cold Air Intake - Fig 6

Oil Filter: The frequency you should clean your filter will depend on your driving conditions. It is recommended to check your filter at every oil change or 3,000 miles. If there is a build up of dirt as thick as the wire mesh, then it’s time to clean your filter.
To properly clean your oil filter, we recommend the S&B Precision Cleaning & Oiling Kit (located in the Parts Sold Separately Section of our website, www.JLTtruecoldair.com).
Thanks for the business. If you have any questions, please e-mail info@JLTtruecoldair.com or call 757-335-1940. Our hours are Monday Friday.
8:00am – 5:00pm Eastern Time.
JLT Performance Lifetime Satisfaction Guarantee. We want you to be a JLT Performance customer for life! Your new JLT
Performance product is warranted to be free from defects in materials and workmanship for the life of the original retail purchaser, subject to the limitations contained in our warranty found here. www.jlttruecoldair.com/warranty
We guarantee workmanship, tunability and even a pathway to discounted upgrades for substantially improved items.
Return Policy: All returns will be subject to a 10%-25% restocking fee. Air Filters will not be accepted for return unless they are in original plastic sealed bag. Please visit www.JLTtruecoldair.com for complete return policy.
Disclaimer: JLT Performance Inc. makes no warranties whatsoever, expressed or implied, oral or written to any purchasers, except the warranty above. JLT Performance Inc. hereby specifically excludes from any implied warranty of merchantability or implied warranty of incidental, secondary, or consequential damages of any kind whatsoever. All purchasers and users of products manufactured by JLT Performance Inc. agree to hold harmless and indemnify JLT Performance Inc. from any and all claims arising from their use. Failure to receive notice of any or the limitations contained in this disclaimer shall not serve to extend liability to JLT Performance Inc. for any claims arising out of use of its products.
JLT PERFORMANCE logo

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals