PERFORMANCE™
**757-225-1940
WWW.JLTtruecoldair.com
Installation Instructions
JLT NEXT GENERATION BIG Air Intake Kit for
1999-2004 Ford Lightning; 2002-03 F150 Harley Davidson

BAI2-FL-9904**

BAI2-FL-9904 BIG Air Intake Kit

Thank you for purchasing our product. We hope you are satisfied with the look and performance.
Take your time and it will be a smooth install. Visit www.JLTtruecoldair.com for install video located in product details.
Please review complete instructions prior to installing.

1. Step#
   Verify you have all of the following parts included in the kit:
   (1) JLT Intake tube with IAT, IAC and PCV grommet & vacuum line fitting, (1) 4.5″ Silicone Coupler, (1) 4-4.5” Silicone Reducer,
   (1) JLT heat shield, (1) Billet MAF Adapter with bolts, (1) MAF gasket, (1) 4×12” Air Filter, (3) #72 Clamps,
   (1) #64 Clamp, (1) Vacuum Line, and (1) Silicone Spacer (for use on early Lightnings with 80mm MAF only)

2. Gather all of the following tools needed for the installation:
   5/16 Nut Driver, 10mm Open End Wrench, 11mm Open End Wrench, Phillips Head Screwdriver

3. Remove the factory Air Box Assembly from the throttle body to air box.

4. Unbolt your Mass Air Flow Sensor from the filter housing, and install the MAF filter adaptor using the supplied MAF gasket and bolts shown below. Do not reuse the screen BOLTS GO THROUGH MAF AND THREAD INTO ADAPTOR.

5. Add the coupler, reducer, clamps and MAF to the tube and leave clamps loose for adjustment.

6. Install heat shield onto the MAF adaptor and add filter. Position it so the MAF is in the stock position and tighten clamp to hold shield tight. Use pressure on the filter to “sandwich” the heat shield in position.
   Note: Keep the MAF in it’s stock rotation. Meaning, remember where the plug position was stock and return it to the same position.

7. Tip filter in first and lower down onto throttle body. Tighten clamp at throttle body, make over all adjustments and tighten remaining clamps. FINGER TIGHT ONLY

8. Connect the IAC, PCV and vacuum lines now. Use a little oil on the grommets to help with the hoses. Use supplied vacuum line.

9. Remove IAT sensor from the stock tube and install in the grommet in the bottom of the JLT tube and plug it in.

10. Plug in MAF and you are done.

Thank you for your business. If you have any questions, please e-mail[email protected] or call 757-335-1940. Our hours are 8:00am – 5:00pm Eastern Time.
This kit includes an S&B Powerstack pre-oiled reusable air filter. The frequency you should clean your filter will depend on your driving conditions. It is recommended to check your filter at every oil change or 3,000 miles. If there is a build up of dirt as thick as
the wire mesh, then it’s time to clean your filter. As dirt builds up on your filter, the restriction of the airflow also increases. More frequent cleanings will improve your fuel economy and your vehicle’s performance.
To properly clean your filter, we recommend the S&B Precision Cleaning & Oiling Kit (located in the Parts Sold Separately Section of our website, www.JLTtruecoldair.com).
JLT Performance Lifetime Satisfaction Guarantee. We want you to be a JLT Performance customer for life! Your new JLT Performance product is warranted to be free from defects in materials and workmanship for the life of the original retail purchaser, subject to the limitations contained in our warranty found here. www.jlttruecoldair.com/warranty
We guarantee workmanship, tunability and even a pathway to discounted upgrades for substantially improved items.
Return Policy: All returns will be subject to a 10%-25% restocking fee. Air Filters will not be accepted for return unless they are in original plastic sealed bag. Please visit www.JLTtruecoldair.com for complete return policy.
Disclaimer: JLT Performance Inc. makes no warranties whatsoever, expressed or implied, oral or written to any purchasers, except the warranty above. JLT Performance Inc. hereby specifically excludes from any implied warranty of merchantability or implied warranty of incidental, secondary, or consequential damages of any kind whatsoever. All purchasers and users of products manufactured by JLT Performance Inc. agree to hold harmless and indemnify JLT Performance Inc. from any and all claims arising from their use. Failure to receive notice of any or the limitations contained in this disclaimer shall not serve to extend liability to JLT Performance Inc. for any claims arising out of use of its products.

References

• S&B Filters - Performance Air Filters & Intakes
• S&B Warranty

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