FRIEDRICH PDH09K3SGR3 Air Conditioner Heat Pump Installation Guide
- June 13, 2024
- FRIEDRICH
Table of Contents
PDH09K3SGR3 Air Conditioner Heat Pump
Product Information
This product is a room air conditioner designed for cooling
purposes. It is available in two chassis models: PDH09K3SGR3 and
PDH12K3SGR3 for 230 VOLT, and PDH09R3SGR3 and PDH12R3SGR3 for 265
VOLT. The manufacturer of this product is Friedrich, a company
specializing in room air conditioning.
Specifications
Major Components and Dimensions:
-
Model: PDH09K3SGR3, PDH12K3SGR3 (230 VOLT); PDH09R3SGR3,
PDH12R3SGR3 (265 VOLT) -
Product Data Information: Available on page 9 of the
manual
Electrical
Electrical Safety Information:
-
Important safety precautions related to electrical connections
and wiring can be found on page 22 of the manual -
Power Cord LCDI Test: Instructions for testing the power cord
can be found on page 22 of the manual
Remote Thermostats
Install Thermostat:
- Instructions for installing a remote thermostat can be found on
page 26 of the manual
Troubleshooting
Troubleshooting Tips:
-
Useful tips for troubleshooting issues with the air conditioner
can be found on page 32 of the manual -
Diagnostic Codes: A list of diagnostic codes can be found on
page 33 of the manual
Accessories
Information about available accessories can be found on page 34
of the manual.
Information for the Owner
Routine Maintenance:
- Instructions for routine maintenance can be found on page 36 of
the manual
Qualification of Workers:
- Guidelines for the qualification of workers can be found on
page 36 of the manual
Warranty:
- Details regarding the warranty can be found on page 37 of the
manual
Product Usage Instructions
Before operating the air conditioner, please ensure that the
following safety precautions are followed:
-
Do not operate the equipment during active stages of
construction to prevent any damage or accidents. -
Register your air conditioner by completing and mailing the
owner registration card provided with the product or register
online at www.friedrich.com. -
Disconnect all power to the unit before starting
maintenance. -
All electrical connections and wiring must be installed by a
qualified electrician and comply with the National Code and local
codes.
To use the product, follow these steps:
-
Ensure that the power cord is properly connected to a suitable
power source. -
Turn on the air conditioner using the power switch or remote
control. -
Set the desired temperature using the thermostat controls.
-
The air conditioner will start cooling the room according to
the set temperature. -
Monitor the air conditioner for any issues or malfunctions.
Refer to the troubleshooting section of the manual for assistance
if needed.
For any additional information or assistance, refer to the
specific sections of the user manual mentioned above.
Installation and Operation Manual
ZoneAire Premier® R-32 Series PTAC Packaged Terminal Air Conditioners & Heat
Pumps
Chassis Models
230 VOLT PDH09K3SGR3, PDH12K3SGR3 265 VOLT PDH09R3SGR3, PDH12R3SGR3
THE EXPERTS IN ROOM AIR CONDITIONING
C
US
CAUTION: Do Not Operate Equipment During Active Stages Of Construction
To ensure proper operation, Friedrich requires that all equipment is not
operated during active construction phases. This includes active stages of
completing framing, drywalling, spackling, sanding, painting, flooring, and
moulding in the equipment’s designated conditioning space. The use of this
equipment during construction could result in premature failure of the
components and/or system and is in violation of our standard warranty
guidelines. The operation of newly installed equipment during construction
will accelerate the commencement and/or termination of the warranty period.
Register your Air Conditioner
Model information can be found on the name plate. Please complete and mail the
owner registration card furnished with this product, or register online at
www.friedrich.com.
A. IMPORTANT SAFETY AND GENERAL INFORMATION …………….. 3 A.1 Introduction
………………………………………………………………….. 3 A.2 · Safety Warnings …………………………………………………………. 3
A.3 Warning For Using R32 Refrigerant………………………………. 5 A.4 Importance of a
Quality Installation………………………………. 7 A.5 Product Inspection
……………………………………………………….. 7 A.5 Model Identification Guide …………………………………………….. 7
A.6 Unit Features………………………………………………………………… 7
B. SPECIFICATIONS ……………………………………………………………………… 9 B.1 Major Components and
Dimensions ……………………………… 9 B.2 Product Data Information …………………………………………….. 9
C. INSTALLATION OF THE UNIT………………………………………………….. 10 C.1 Pre-Installation
Checkpoints……………………………………….. 10 C.3 Choosing a Location……………………………………………………..
11 C.4 Install Unit ………………………………………………………………….. 13 C.4.2 External Drain Kit
Installation ………………………………….. 14 C.4.3 Wall Sleeve Installation Instructions
(PDXWS) …………………………15 C.4.4 Standard Grille Instructions……………………………………… 19 C.5
Chassis Install …………………………………………………………….. 20
E. ELECTRICAL……………………………………………………………………………. 22 E.1 Electrical Safety
Information……………………………………….. 22 E.2 Power Cord LCDI Test …………………………………………………
22
2
For your future convenience, record the model information .
Model Number ____
Serial Number ____ E.3 Electrical
Wiring……………………………………………………………………………….23 E.4 How To
Connect…………………………………………………………… 25
F. REMOTE THERMOSTATS…………………………………………………………. 26 F.1 Install
Thermostat…………………………………………………………………………….26 F.2 Terminal Connections
………………………………………………….. 27
J. STARTUP AND OPERATION…………………………………………………….. 27 J.1 Final Inspection
…………………………………………………………… 27 J.2 Air Flow Selection and Adjustment ………………………………
28 J.3 Dip Switches ……………………………………………………………….. 29 J.4 Control Panel
Operation………………………………………………. 30 J.5 Allocation Mode …………………………………………………………… 31
M. TROUBLESHOOTING………………………………………………………………. 32 M.1. Troubleshooting Tips
……………………………………………… 32 M.2 Diagnostic Codes ……………………………………………………. 33
P. ACCESSORIES…………………………………………………………………………. 34
R . INFORMATION FOR THE OWNER…………………………………………… 36 R.2 Routine Maintenance
………………………………………………….. 36 R.3 Qualification Of Workers ……………………………………………… 36
R.3 Warranty …………………………………………………………………….. 37
A. IMPORTANT SAFETY AND GENERAL INFORMATION
A.1 Introduction
This booklet contains the installation and operating instructions for your Air
Conditioning unit. There are some precautions that should be taken to ensure
proper operation. Improper installation can result in unsatisfactory operation
or dangerous conditions. Read this booklet and any instructions packaged with
separate equipment required to make up the system prior to installation. Give
this booklet to the owner and explain its provisions. The owner should retain
this booklet for future reference.
A.2 · Safety Warnings
WARNING: The manufacturer’s warranty does not cover
any damage or defect to the air conditioner caused by the attachment or use of
any components, accessories or devices (other than those authorized by the
manufacturer) into, onto or in conjunction with the
air conditioner. You should be aware that the use of unauthorized components,
accessories or devices may adversely affect the operation of the air
conditioner and may also endanger life and property. The manufacturer
disclaims any responsibility for such loss or injury resulting from the use of
such unauthorized components, accessories or devices.
WARNING:Electrical Shock Hazard
Disconnect all power to the unit before starting maintenance. All electrical
connections and wiring MUST be installed by a qualified electrician and
conform to the National Code and all local codes which have jurisdiction.
Failure to do so can result in property damage, severe electrical shock or
death.
WARNING: Read Installation Manual
Please read this manual thoroughly prior to equipment installation or
operation. It is the installer’s resposibility to properly apply and install
the equipment. Installation must be in conformance with the NFPA 70-2023
national electric code or current edition, International Mechanic code 2021 or
current edition, and any other local or national codes.
WARNING: Safety First
Do not remove, disable, or bypass this unit’s safety devices. Doing so may
cause fire, injuries, or death.
WARNING
ADVERTENCIA
ATTENTION
· RISK OF FIRE OR EXPLOSION
· FLAMMABLE REFIGERANT USED
· REPAIRS MAY ONLY BE PERFORMED BY TRAINED PERSONNEL
· CONSULT SERVICE MANUAL BEFORE ATTEMPTING REPAIRS. ALL SAFETY PRECAUIONS MUST
BE FOLLOWED
· DO NOT PUNCTURE TUBING
· DISPOSE OF UNIT PROPERLY IN ACCORDANCE WITH FEDERAL OR LOCAL REGULATIONS
· ONLY USE A2L APPROVED SERVICE EQUIPMENT
· RIESGO DE FUEGO
· RISQUE D’INCENDIE
· REFIGERANTE INFLAMABLE · REFRIGERANT
UTILZADO
INFLAMMABLE UTILISE
· PARA SER REPARDO
· A REPARER UNIQUEMENT
UNICAMENTE POR PERSONAL PAR DU PERSONNELDE
DE SERVICIO CAPACITADO SERVICE QUALIFIE
· CONSULTE EL MANUAL DE REPARACION DEL PROPIETARIO ANTES DE INTENTAR REPARAR
ESTE PRODUCTO. SE DEBEN SEGUIR TODAS LAS PRECAUCCIONES DE SEGURIDAD
· NO PERFORE LA TUBERIA DE REFIGERANTE
· DESECHE APROPIADAMENTE DE ACUERDO CON LAS REGULACIONES FEDERALES O LOCALES
· CONSULTAR LE MANUEL DE REPARATION/GUIDE DU PROPRIETARE AVANTE DE TENTER DE
REPARER CE PRODUIT. TOUTES LES PRECAUTIONS DE SECURITE DOIVENT ETRE SUIVIES
· NE PAS PERFORER LE TUYAU DE REFIGERANT
· ELIMINER CORRECTEMENT CONFORMENT AUX REGLEMENTS FEDERAUX OU LOCAUX
3
A. IMPORTANT SAFETY AND GENERAL INFORMATION
Read All Instructions and Cautionary Markings Before Operation and Installation to prevent death or injury to the user, other people, or property damage, the following instructions must be followed. Incorrect operation due to ignoring of instructions may cause death, harm or damage.
18. After proper installation, condensate will not overflow during normal use. If the fan hits the built-up water and the sound annoys you, please remove the cap located at the back of the air conditioner to drain the water away.
WARNING: This symbol indicates the possibility of a
hazard to personnel.
CAUTION: This symbol indicates the possibility of
property damage or serious consequences.
WARNING:
1. Installation must be performed according to the installation instructions.
Improper installation can cause water leakage, electrical shock, or fire. 2.
Use only the included accessories and parts, and specified tools for the
installation. Using nonstandard parts can cause water leakage, electrical
shock, fire, and injury or property damage. 3. Make sure that the outlet you
are using is grounded and has the appropriate voltage. The power cord is
equipped with a three-prong grounding plug to protect against shock. Voltage
information can be found on the nameplate of the appliance. 4. Your appliance
must be used in a properly grounded wall receptacle. If the wall receptacle
you intend to use is not adequately grounded or protected by a time delay fuse
or circuit breaker (the fuse or circuit breaker needed is determined by the
maximum current of the appliance. The maximum current is indicated on the
model nameplate located on the appliance, have a qualified electrician install
the proper receptacle. 5. Install the appliance on a flat, sturdy surface.
Failure to do so could result in damage or excessive noise and vibration. 6.
The appliance must be kept free from obstruction to ensure proper function and
to mitigate safety hazards. 7. The unit should not be in contact with any
equipment that will transmit vibration to the unit. Any excessive vibration or
pulsation to the unit could result in damage to the refrigerant tubing. 8. Do
not modify the length of the power cord or use an extension cord to power the
appliance. 9. Do not share a single outlet with other electrical appliances.
Improper power supply can cause fire or electrical shock. 10. Do not install
your air conditioner in a wet room such as a bathroom or laundry room. Too
much exposure to water can cause electrical components to short circuit. 11.
Do not install the appliance in a location that may be exposed to combustible
gas, as this could cause fire. 12. Do not operate the appliance if it has been
dropped or damaged. 13. Do not touch the appliance with wet or damp hands or
when barefoot. 14. If the air conditioner is knocked over during use, turn off
the appliance and unplug it from the main power supply immediately. Visually
inspect the appliance to ensure there is no damage. If you suspect the
appliance has been damaged, contact a technician or customer service for
assistance. 15. In a thunderstorm, the power must be cut off to avoid damage
to the machine due to lightning. Your air conditioner should be used in such a
way that it is protected from moisture. e.g. condensation, splashed water,
etc. Do not place or store your air conditioner where it can fall or be pulled
into water or any other liquid. Unplug immediately if it occurs. 16. All
wiring must be performed strictly in accordance with the wiring diagram
located inside of the appliance. 17. The appliance’s circuit board(PCB) is
designed with a fuse to provide overcurrent protection. The specifications of
the fuse are printed on the circuit board, such as: T 3.15A/250V, etc. 4
CAUTION:
1. This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the
appliance. Children must be supervised around the appliance at all times. 2.
If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard. 3.
Prior to cleaning or other maintenance, the appliance must be disconnected
from the supply mains. 4. Never use this appliance if it is not working
properly, or if it has been dropped or damaged. 5. Do not run cord under
carpeting. Do not cover cord with throw rugs, runners, or similar coverings.
Do not route cord under furniture or appliances. Arrange cord away from
traffic area and where it will not be tripped over. 6. Do not operate with a
damaged cord, plug, power fuse or circuit breaker. Discard the appliance or
return to an authorized service facility for examination and/or repair. 7. To
reduce the risk of fire or electric shock, do not use this fan with any solid-
state speed control device. 8. The appliance shall be installed in accordance
with national wiring regulations. 9. Contact the authorized service technician
for repair or maintenance of this appliance. 10. Contact the authorized
installer for installation of this appliance. 11. Do not cover or obstruct the
inlet or outlet grilles. 12. Do not use this product for functions other than
those described in this instruction manual. 13. Before cleaning, turn off the
power and unplug the appliance. 14 .Disconnect the power if strange sounds,
smell, or smoke comes from it. 15. Do not press the buttons on the control
panel with anything other than your fingers. 16. Do not operate or stop the
appliance by inserting or pulling out the power cord plug. 17. Do not use
hazardous chemicals to clean or come into contact with the appliance. 18. Do
not use the appliance in the presence of flammable substances or vapour such
as alcohol, insecticides, petrol,etc. 19. Always contact a qualified person to
carry out repairs. If the power supply cord is damaged, it must be replaced
with a new power supply cord obtained from the product manufacturer and not
repaired. 20. Hold the plug by the head of the power plug when taking it out.
21. Turn off the product when not in use.
A. IMPORTANT SAFETY AND GENERAL INFORMATION
A.3 Warning For Using R32 Refrigerant
For R32 refrigerant models: 1. Appliance shall be installed, operated and
stored in a room with a floor area larger than 43 sq ft. 2. Appliance shall
not be installed in an unventilated space, if that space is smaller than 43 sq
ft. 3. Compliance with national gas regulations shall be observed. 4. Keep
ventilation openings clear of obstruction. 5. The appliance shall be stored so
as to prevent mechanical damage from occurring. 6. A warning that the
appliance shall be stored in a well-ventilated area where the room size
corresponds to the room area as specified for operation. 7. Any person who is
involved with working on or opening a refrigerant system must be certified for
refigerant handling as required by local, state, and federal regulations. 8.
Servicing shall only be performed as recommended by the equipment
manufacturer. Maintenance and repair requiring the assistance of other skilled
personnel shall be carried out under the supervision of the person competent
in the use of flammable refrigerants. 9. Please follow the instruction
carefully to handle, install, clear, and service the air conditioner to avoid
any damage or hazard. Flammable Refrigerant R32 is used within air
conditioner. When maintaining or disposing the air conditioner, the
refrigerant (R32) shall be recovered properly, and shall not be discharged to
air directly. 10. No any open fire or device like a switch which may generate
spark/ arcing shall be around the air conditioner to avoid causing ignition of
the flammable refrigerant used. 11. Please follow the instruction carefully to
store or maintain the air conditioner to prevent mechanical damage from
occurring. 12. Flammable refrigerant R32 is used in air conditioner. Please
follow the instruction carefully to avoid any hazard. 13. For specific
information on the type of gas and the amount of refrigerant used, refer to
the model nameplate on the unit.
CAUTION: Risk of fire/flammable materials
(Required for R32 units only)
WARNING: low burning velocity material
(For R32 models apply to IEC60335-2-40:2018) Note about Fluorinated Gases 1.
Fluorinated greenhouse gases are contained in hermetically sealed equipment.
For specific information on the type, the amount and the Co2 equivalent in
tonnes of the fluorinated greenhouse gas(on some models), please refer to the
relevant label on the unit itself. 2. Installation, service, maintenance and
repair of this unit must be performed by a certified technician. 3. Product
uninstallation and recycling must be performed by a certified technician. For
Household Use Only Read And Save These Instructions 1. Transport of equipment
containing flammable refrigerants: See transport regulations. 2. Marking of
equipment using signs: See local regulations. 3. Disposal of equipment using
flammable refrigerants: See national regulations. 4. Storage of
equipment/appliances: The storage of equipment should be in accordance with
the manufacturer’s instructions. 5. Storage of packed (unsold) equipment:
Storage package protection should be constructed such that mechanical damage
to the equipment inside the package will not cause a leak of the refrigerant
charge. The maximum number of pieces of equipment permitted to be stored
together will be determined by local regulations. 6. Information on servicing:
-
Checks to the area: Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimized. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
-
Work procedure: Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapour being present while the work is being performed. 3) General work area: All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out. Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the conditions within the area have been made safe by control of flammable material. 4) Checking for presence of refrigerant: The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe. 5) Presence of fire extinguisher: If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher adjacent to the charging area. 6) No ignition sources: No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. No Smoking signs shall be displayed. 7) Ventilated area: Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere. 8) Checks to the refrigeration equipment: Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the manufacturer’s maintenance and service guidelines shall be followed. If in doubt consult the manufacturer’s technical department for assistance. The following checks shall be applied to installations using flammable refrigerants: a. The charge size is in accordance with the room size within which the refrigerant containing parts are installed; b. The ventilation machinery and outlets are operating adequately and are not obstructed; c. If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant; Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected; d. Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance which may corrode refrigerant containing components, unless the components are constructed of materials which are inherently resistant to being corroded or are suitably protected against being so corroded. 9) Checks to electrical devices: Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised. Initial safety checks shall include: a. That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking; b. That there no live electrical components and wiring are exposed while
5
A. IMPORTANT SAFETY AND GENERAL INFORMATION
charging, recovering or purging the system; c. That there is continuity of earth bonding. 7. Repair to intrinsically safe components: Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible voltage and current permitted for the equipment in use. Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmosphere. The test apparatus shall be at the correct rating. Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere from a leak. 8. Cabling: Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans. 9. Detection of flammable refrigerants Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used. 10. Leak detection methods: The following leak detection methods are deemed acceptable for systems containing flammable refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re- calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas (25 % maximum) is confirmed. Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak is suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut off valves) in a part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through the system both before and during the brazing process. 11. Removal and evacuation When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: Remove refrigerant; Purge the circuit with inert gas; Evacuate; Purge again with inert gas; Open the circuit by cutting or brazing. The refrigerant charge shall be recovered into the correct recovery cylinders. The system shall be flushed with OFN to render the unit safe. This process may need to be repeated several times. Compressed air or oxygen shall not be used for this task. Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital if brazing operations on the pipe-work are to take place. Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is ventilation available. 12. Charging procedures: In addition to conventional charging procedures, the following requirements shall be followed. Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines shall be as short as possible to minimise the amount of refrigerant contained in them. Cylinders shall be kept upright. Ensure that the refrigeration system is earthed prior to charging the system with refrigerant. Label the system when charging is complete (if not already). Extreme care shall be taken not to overfill the refrigeration system. Prior to recharging the system it shall be pressure tested with OFN. The system shall be leak tested on completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to leaving the site. 13. Decommissioning: Before carrying out this procedure, it is essential that the technician is 6
completely familiarwith the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential that electrical power is available before the task is commenced. a. Become familiar with the equipment and its operation. b. Isolate system electrically. c. Before attempting the procedure ensure that: Mechanical handling equipment is available, if required, for handling refrigerant cylinders; All personal protective equipment is available and being used correctly; The recovery process is supervised at all times by a competent person; Recovery equipment and cylinders conform to the appropriate standards. d. Pump down refrigerant system, if possible. e. If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system. f. Make sure that cylinder is situated on the scales before recovery takes place. g. Start the recovery machine and operate in accordance with manufacturer’s instructions. h. Do not overfill cylinders. (No more than 80 % volume liquid charge). i. Do not exceed the maximum working pressure of the cylinder, even temporarily. j. When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equipment are removed from site promptly and all isolation valves on the equipment are closed off. k. Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked. 14. Labeling: Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant. 15. Recovery: When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge is available. All cylinders to be used are designated for the recovered refrigerant and labeled for that refrigerant (i.e. special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure relief valve and associated shutoff valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs. The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be suitable for the recovery of flammable refrigerants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leak-free disconnect couplings and in good condition. Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release. Consult manufacturer if in doubt. The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants in recovery units and especially not in cylinders. If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this process. When oil is drained from a system, it shall be carried out safely. NOTE: Check the appliance regularly and refer to TROUBLESHOOTING or contact our customer support if it shows any of the following signs: – Power cord or plug is damaged. – Loud noise, unusual smell or excessive heat.
A. IMPORTANT SAFETY AND GENERAL INFORMATION
A.4 Importance of a Quality Installation
Optimal system performance and longevity depend upon a quality and proper
installation. Failure to properly install this unit could result in
undesirable operation and subsequent faults and potential failures. Carefully
follow all guidelines listed in the manual and industry best practices.
Conform to all local code requirements. Contact your local technical
representative with any questions or concerns.
A.5 Product Inspection
Upon receiving the unit, inspect it for any damage from shipment. Claims for
damage, either shipping or concealed, should be filed immediately with the
shipping company. IMPORTANT: Check the unit model number, Cooling size,
electrical characteristics, and accessories to determine if they are correct.
A.5 Model Identification Guide
P: PTAC
Approximate
Heater Size:
D: Digital
Cooling
0: 0Kw
H/E: HP or Cool only
BTU/HR
3: 3.4Kw 5: 5Kw
R32
Hidden Character
PDH 09 K 3 SG R3 – A
Voltage K: 230/208 R: 265V
Series
Minor Engineering Revision
A.6 Unit Features
Figure A.5 (Model Identification Guide)
This Premium unit has many exciting features which are different than those found on standard PTAC models. The owner must be familiar with these features in order to fully understand the operation and capability of the unit.
IntelligenceYour Premium unit has an on board computer that utilizes real time diagnostics to prolong the life of your unit. There is an LED indicator on the control board, behind the front panel, that will flash an error code if the unit has detected some kind of fault condition. In many cases, the unit will automatically clear the fault condition and continue operating with no interruption. In some cases, the condition cannot be cleared and the unit will require service. In those cases, an”Fx” failure mode will be displayed on the digital display. For a detailed list of all error codes and “Fx” conditions, see section M.2, 6-Status LED Indicator Definitions for further details.
MemoryYour Premium unit also has memory. If power is lost, all of the control settings (setpoint, mode, fanspeed, on/off and configuration) are remembered. So when power is restored, the unit will start back up in the mode (and configuration) it was in, when power was lost.
Premium Sound-The unit has 2 fan motors. The outdoor fan motor will run at minimum speed for 10 seconds before the compressor start to reduce any compressor starting noise.
Random Compressor Restart-To help prevent power surges after a power outage (from many of your PTACS starting at the same time), the compressor is equipped with a 2:45 to 3:15 random restart delay feature. Whenever the unit is plugged in, or power has been restarted, a random compressor restart will occur.
Compressor Protection-To prevent short cycling of the compressor and maximize it’s life, there is a random start-up delay of 3 minutes on the compressor and a minimum compressor run time of 3 minutes.
7
A. IMPORTANT SAFETY AND GENERAL INFORMATION
Automatic Room Freeze Protectionautomatically keeps the temperature in the
room from getting too cold, where water pipes might freeze. If the unit is
configured for the freeze protection feature to be active (which is the
default condition), then whenever power is supplied to the unit, and the unit
senses the temperature is below 40°F, the fan motor and electric heater are
turned on, and will warm the room to 50°F.If Freeze protection is not
required, change the configuration switch to turn the feature off (see section
J.3 Dip switches on unit configuration).
Automatic defrost protection When the outdoor temperature gets too cold
(approx. 28°F) and the unit can no longer effectively heat with the
compressor, the unit will automatically switch to electric heating. The unit
will then heat with electric heat until the outside temperature rises enough
(approx.40°F), so the compressor can be used again.
Automatic Quick Warmup (for heat pump models only)-If the room temperature
falls to 5°F below the set point temperature, the reverse cycle heat is shut
off and the electric strip heat is turned on for one cycle, until heating is
satisfied.
LED Indicator’s and Buttons The touch pad has buttons for POWER, UP, DOWN,
COOL, HEAT, CONSTANT FAN, HIGH, LOW and AUTO. It also has LEDs that correspond
to the mode, fan speed and setpoint operation, to indicate the unit’s status.
The LEDs above the CONSTANT FAN, COOL, and HEAT mode buttons indicate what
operating mode is active. The LEDs above the LOW, AUTO, and HIGH buttons
indicate the fan speed that is selected. The LED above the power button is the
unit On/Off status LED. If the unit is in ON mode, the LED will be blue. If
the unit is OFF, the LED will go out.
Configure Fan to Optimize Selected Application Unit can be optimized to
selected application by configuring the fan to run in continuous mode or cycle
on and off with the compressor and electric heater. In cycle mode, fan will
continue to run for a while after compressor or electric heater stops in order
blow off any residual heat or cool left on coil.
Unit Configuration There are many different configuration possibilities,
through both dip switches and the digital keypad, that allow you to configure
the unit for your exact application. See section J.3 on unit configuration for
more details. Following are the configuration selections that have not
previously been mentioned:
Temperature Display The unit can display in either °For °C Indoor Temperature
Sensor Biasing Optimize the room temperature sensor reading to your exact
application (one for cooling and an other for heating). Emergency Heat (for
Heat Pump Only) Disable the compressor during heating mode operation (heat
only with Electric Heat). Display Setpoint or Room Temperature The unit can be
configured to display the room temperature or setpoint only, during heating
and cooling modes. See section J.3 on unit configuration for more details.
Limit the Setpoint Range The unit can be configured to limit the controlling
setpoint range. The display will always show the complete setpoint range, but
the controlling setpoint will be limited to the configured minimum and maximum
setpoint selected. See section J.3 on unit configuration for more details.
Energy Management (Sometimes known as Front Desk Control) an input is provided
so that the unit can be manually disabled from a different location. If the
unit detects 24vac on this input, it will automatically turn itself off. If no
voltage is detected on the input, the unit will run normally. Wall Thermostat
Control A wired wall thermostat can be connected to the unit. If it is, the
unit must be configured to disable the keypad. See section J.3 on wired inputs
and unit configuration for more details.
8
B.1 Major Components and Dimensions
B. SPECIFICATIONS
Coil tube sheets
Outdoor orifice Wire screen Discharge grille
Front panel
Indoor coil
Basepan
Accessory outdoor grille
Accessory wall sleeve
PDXWS Wall Sleeve Dimensions 16″ H x 42″ x W x 133/4″ D
Front Cover Dimensions 16″ H x 42″ x W x 7 3/4″ D
Cut-out Dimensions 161/4 x 42 1/4
Figure B.1 (Major Components and Dimensions)
B.2 Product Data Information
Operation Environment
Operating Temperature Range
Indoor side DB/WB(°F)
Outdoor side DB/WB(°F)
Maximum cooling
80/67
115/75
Maximum RC Heating
80/ –
75/65
Maximum Electric Heating
77/ –
77/ –
Ambient temperature range(outdoor temperature)for cooling is 64-115°F, Ambient temperature range(outdoor temperature) for heat pump is 55-75°F, Ambient temperature range(outdoor temperature)for Electric Heating is 19-77°F.
9
C. INSTALLATION OF THE UNIT
C.1 Pre-Installation Checkpoints
C.1.1 Before attempting any installation, carefully consider the following
points:
Before attempting any installation, carefully consider the following points:
· Inspect all components and accessories for damage before and after
installation. · Remove the cardboard wall sleeve support and grill
weatherboard. · Check for proper wall sleeve installation in accordance with
the wall sleeve installation instructions. · Check for a subbase kit or other
means of structural support which is required for ALL installations projecting
more than 8″ into room. · Install the recommended Condensate Drain Kits for
complete condensate removal. · Ensure that the chassis is installed in a 16″
high x 42″ wide wall sleeve that is no deeper than 13 ¾”. A baffle kit is
required if the sleeve
exceeds that depth.
· Ensure that chassis and chassis front cover are installed and secured
properly. · Ensure that drapes, bed, bedspread, furniture, etc. DO NOT block
either return or discharge air grilles. · Inspect the condenser air inlet and
outlet for any obstructions (shrubbery, etc.) · Ensure that `reset’ button is
pressed on LCD device (only on 230V models) · C.1.2 Important Considerations
1. Before installing the appliance,you must read the manual carefully to
get the safety informaon and notes. 2. Unit refrigerant charge amonount: refer
to unit name plate marking. 3. A leak test must be done aer the installaon is
completed. 4. It is a must to do the
safetyainespecoinnsbtaelfloareomaintaining or repairing
an air condioner using combinusspebcleornefrigerant in order to ensure that
thecofinredriisoknies reducecdotmo bmuisnimblum. 5. It is necessfiarry to
operate the machine under a controlled procedure in order to ensure that any
risk arising from the combusble gas or vapor during the operaon is reduced to
minimumco. mbusbl
operaon
C.1.3 Introduction to R32 Refrigerants
1.Site Safety
2.Operation Safety
Open Flames Prohibited
Venlaon Venlaon Necessary
3.Installation Safety
Stac Mind Stac ProteMcuvset Wear Electricity ProteAcnve-SCtalothing
and An-Stac Gloves
Don’t Use Mobile Phone
– RefrigerantILnesataklDlaetoenctLoorcao – Appropriate InstallascohneLmoacacon – The le picture is the schemac diagram of a refrigerant leak detector.
C.1.4 Additional Nalolateosn:
well-venlate condion
· ·
· ·
TToWItvhhiheeesenisnnnioetsirecntesasasltnflasoaylartloriioinytnnhgsteotsarainctlhelhiaenosiargohatscolaselounaonltdudhdaromeinbctnieefisaoifirin- hitnnesereitgteraacah,ioniwetncircneviocstlgelhonn- naavndeinneedicnnea1ittosi0irflson0oaac0nertore °eryinFdnrdtfiswcoiwtfitroahiteonrelailecndlkalheie-ttrivieooaeuannpnss .poiinlrrycolgamocppRtonrraeieondainfdtdirteucieigcoaneeonnarstnnaedio- nceispetteoRawntn3ihc2feirmrseeh.eionaustluhdrebeaasenairsnfrui-encse- lhesaftarsaoscamwncedoaporeunatnlfeitrties-sootafrttwihceecllidonitdnhogion, rsgmaanondkdi/onougrt,dgdolrooyrvinegs.
units should be not surrounadned-bsytaobsctacles or close to any heatinssotuarlcleaoroncombustible and/or explosive environment.
· If the indoor unit suffers refrigerant leak during the installation, alilntshtealplaersoonnnel should go out till the refrigerant leaks completely for 15
minutes. If the product is damaged, it is a musotmtobcuasrrybsleuch damaged product back to the maintenance station and it is prohibited to weld
the refrigerant pipe or conduct othffer operationsomonbtuhseubsleer’s site. installaon
· It is necessary tocllhoose the place ffwhere the inlet and outlet air of theininsdtoaollraunoitnis even.
ll
taon
operaons
taon
operaons
10
C.3 Choosing a Location
Installation Clearances
Improper installation of the Air Condtioner can cause poor performance and
premature wear of the unit. Ensure that the PTAC unit is installed with proper
clearances as shown if figure C.3. The distance between the air conditioner 1
foot and the around obstacles should meet the requirement as below: over 3.5
feet (upper side), over 2 inches (left side), over 2 inches (right side), over
3 feet (front side) and over 3 feet (rear side). Ensure plug is accessible and
no obstructions or enclosures are within clearances limits to allow for proper
airflow. Ensure no open flames, or surfaces that will exceed 1000 degrees
farenheit are within 5 feet of the unit. Observe all warnings in this manual
when choosing a location for your air conditoner.
WARNING
Fire Hazard
A2L refrigerant is classified as mildly flammable. Do not install unit next to
open flame sources, or surfaces that will exceed 1000 degrees farenheit.
C. INSTALLATION OF THE UNIT
Top View
WALL over 3 ft.
Outside wall
over 2 in.
Front View
over 3 ft. WALL
WALL over 3.5 ft.
over 2 in.
Ceiling
Figure C.3.1 (Clearance Limits)
WARNING
Do not use means to accelerate the defrosting process or to clean, other than
those recommended by the manufacturer.
The appliance shall be stored in a room without continuosly operating ignition
sources. (for example; open flames, an operating gas appliance, or an
operating electric heater).
Do Not Pierce or Burn
Be aware that refrigerants may not contain an odor
WARNING
Electrical Shock Hazard
Make sure your electrical receptacle has the same configuration as your air
conditioner’s plug. If different, consult a Licensed Electrician.
Do not use plug adapters. Do not use an extension cord. Do not remove ground
prong.
Always plug into a grounded 3 prong oulet. Failure to follow these
instructions can result in death, fire, or electrical shock.
WARNING
Refigeration System
Under High Pressure
Do not puncture, heat, expose to flame or incinerate. Only certified
refrigeration technicians should service this equipment. R32 systems operate
at higher pressures than R22 equipment. Appropriate safe service and handling
practices must be used. Only use gauge sets designed for use with R32. Do not
use standard R22 gauge sets..
11
C. INSTALLATION OF THE UNIT
C.3 Installation Clearances (Continued)
For proper PTAC unit performance and maximum operating life refer to the
minimum installation clearances below:
PTAC units should be installed no closer than 12″ apart when two units are side by side. If three or more PTAC units are to operate next to one another allow a minimum of 36″ between units. Also, a vertical clearance of 60″ should be maintained between units installed. In the interior of the room the unit should be located a minimum of 1/4″
60″ VERTICAL MINIMUM BETWEEN PTACs
THREE OR MORE PTACs ADJACENT 36″ MINIMUM
TYPICAL WINDOW
36″
60″
TWO ADJACENT PTACs 12″ MINIMUM
GROUND FLOOR PTACs 6″ MINIMUM FROM GRADE
12″
6″
VIEW: OUTSIDE BUILDING ELEVATION
Figure C.3.2 (Installation Clearances)
For PTACs on the ground floor or anytime obstructions are present, use the
following guidelines:
The above suggestions are for reference only and do not represent all possible
installations. Please contact Friedrich for information regarding affects of
other installation arrangements. By following these simple recommendations you
can be confident that your Friedrich PTAC will provide years of worry free
operation.
For minor obstructions such as lamp poles or small shrubbery a clearance of 12″ from the outdoor louver should be maintained. For major obstructions such as a solid fence, wall or other heat rejecting device like a condensing unit, a minimum distance of 36″ should be kept.
TYPICAL BUILDING ( PLAN VIEW )
36″
36″
PTAC
PTAC
12″
12″ MINIMUM, MINOR OBSTRUCTIONS
POLE
36″
SHRUB
36″ MINIMUM, MAJOR OBSTRUCTIONS
FENCE OR WALL
CONDENSING UNIT
PTAC
Figure C.3.3 (Installation Clearances)
12
C. INSTALLATION OF THE UNIT
C.4 Install Unit
C.4.1 Install Internal Drain Kit (If applicable) 1. The PXDR10 Drain Kit if
applicable, must be installed before the wall sleeve is installed into the
wall. NOTE: Determine whether drain will be located within the wall, on the
indoor side, or will drain to the exterior of the building. Follow appropriate
instructions below depending on your particular type of installation. Internal
Drain NOTE: If installing an internal drain, you MUST install a drain kit on
the wall sleeve before the wall sleeve is installed. 1. Locate the drain
within the “Preferred” area of best drainage. Maintain at least a ½” clearance
from the embossed area. 2. Using the mounting plate with the ½” hole as a
template, mark and drill two, 3/16″ mounting holes and a ½” drain hole in the
sleeve bottom. 3. Remove the backing from the gasket and mount it on the flat
side of the mounting plate. (See Figure C.4.2). Insert the drain tube through
the hole in the gasket and mounting plate
so the tube flange will be against the wall sleeve. 4. Position the assembly beneath the drilled holes and secure it with #10-24 x ½” machine screws and lock nuts provided. Seal the tops of the screws with silicone caulking. 5. Use ½” I.D. copper tube, PVC pipe, or vinyl hose (obtained locally) to connect the internal drain tube to the drain system in the building. 6. Referring to C.4.2 locate and assemble the (2) two cover plates and gaskets over the drain holes at the rear of the wall sleeve. Attach them with the #10 sheet metal screws provided. Make certain that the four overflow slots at the rear of the wall sleeve are not blocked (See drawing of the back of the sleeve Figure C.4.2). 7. If a deep wall extension (PDXWSEXT) is used, after installing the field supplied flashing, caulk as required. Be sure to caulk around the flashing and the wall sleeve where the hole was drilled for the drain tube.
WALL SLEEVE
SCREW
OPTIONAL AREA
PREFERRED AREANO FOAM INSULATION
MOUNTING PLATE
GASKET
DRAIN TUBE
NUT
SIDE VIEW
OPTIONAL AREA MUST BE 18″-21″ CENTERED
FROM SIDEWALLS TO ENSURE DRAINAGE
3″
NOTE: IF THE DRAIN MUST BE LOCATED IN THE OPTIONAL AREA, THE FOAM INSULATION
MUST BE CUT AWAY AND REMOVED TO ALLOW ACCESS TO THE DRAIN.
Figure C.4.1 (Internal Drain Kit)
FRONT VIEW
QUANTITY
2 1 1 3 4 2 2
PXDR10
DESCRIPTION
COVER PLATES MOUNTING PLATE DRAIN TUBE MOUNTING PLATE GASKET #10 X ½” SHEET
METAL SCREWS #10-24 X ½ ” MACH. SCREWS #10-24 X ½” LOCKNUTS
13
C. INSTALLATION OF THE UNIT
C.4.2 External Drain Kit Installation
When using an external drain system, the condensate is removed through either
of two drain holes on the back of the wall sleeve. Select the drain hole which
best meets your drainage situation and install the drain kit. Seal off the
other with a cover plate.
Drain Tube Installation
1. Peel the backing tape off the gaskets and apply the sticky side to one
cover plate and one mounting plate as shown in Details A and B.
2. Place the drain tube through the gasket and the mounting plate with the
flange toward the wall sleeve.
3. Attach the drain tube assembly to one of the two drain holes at the rear
of the wall sleeve. The large flange on the mounting plate is positioned at
the bottom of the sleeve facing toward the sleeve, Detail B. When the drain
tube is positioned at the desired angle, tighten the screws.
Cover Plate Installation
4. Mount the foam gasket to the cover plate. Using two #10 x ½” sheet metal
screws (provided), attach the cover plate to the remaining drain hole. Make
certain the large flange on the plate
is positioned at the bottom of the sleeve. 5. Discard the additional cover
plate, gasket, machine screws, and
locknuts.
NOTICE
If the wall sleeve has not been installed, the drain tube must be rotated to a
horizontal position until after the sleeve is installed. Tighten the mounting
plate screws when the tube is in the proper position. Make certain that the
four overflow slots at the rear of the wall sleeve are not blocked (See Figure
C.4.2).
When sealing the sleeve on the outside of the building, be careful NOT to let
the sealant block the two condensate drain holes or the four overflow slots at
the bottom flange of the sleeve.
Potential property damage can occur if instructions are not followed.
COVER PLATE
MOUNTING PLATE
NUT
OVERFLOW SLOTS
FOAM GASKET
DETAIL A
FOAM GASKET
DETAIL B
SCREWS ½” O.D. TUBE
Figure C.4.2 (External Drain Kit Installation)
14
C.4.3 Wall Sleeve Installation Instructions (PDXWS)
NOTE: Insure that the unit is only installed in a wall structurally adequate
to support the unit including the sleeve, chassis and accessories. If the
sleeve projects more than 8″ into the room, a subbase or other means of
support MUST be used. Please read these instructions completely before
attempting installation.
The following instructions apply ONLY to walls less than 13 ¼” in depth.
WARNING
Falling Object Hazard
Not following Installation Instructions for mounting your air conditioner can
result in property damage, injury, or death.
C. INSTALLATION OF THE UNIT
NOTE: If the wall is thicker than 13 1/4″ a deep wall sleeve or wall sleeve
extension MUST be used. The deep wall sleeve may be special ordered through
your Sales Representative.
1. The PXDR10 Drain Kit (optional for new construction) see page 10 if
applicable, must be installed before the wall sleeve is installed into the
wall.
2. From inside the building, position the wall sleeve in the opening and push
it into the wall until it protrudes at least ¼” on the outside. Do not allow
sleeve to be pulled. (See Figure C.4.2).
3. Position the wall sleeve with a slight tilt towards the outside to
facilitate condensate drainage. It should be level side-to-side and the front
should be ¼ bubble higher than the back.
NOTICE
DO NOT allow any pitch toward the inside. Flashing on all 4 sides of the
opening is recommended. Potential property damage can occur if instructions
are not followed.
LINTEL TO SUPPORT MASONRY WALLS
42-¼”
MIN.
16-¼” 60″
MAX.
ELECTRICAL RECEPTACLE
20″
MAX.
ELECTRICAL RECEPTACLE
13-¾”
SMOOTH SIDE OF SCREW CLIP FACING INTO ROOM
INSULATION
WALL OPENING
WALL SLEEVE
INSULATION
NOTE: All 230/208V units are manufactured with a 67″ power cord and all 265V units with a 27 1/2″ power cord. Figure C.4.3.1 (Typical Wall Sleeve Installation)
15
C. INSTALLATION OF THE UNIT
C.4.3 Wall Sleeve Installation Instructions (PDXWS)(Cont)
CASE FLANGE (BY OTHERS)
WALL OR WINDOW
1/4″ MIN PROJECTION
OPTIONAL SUBBASE LEVELING SCREW
Figure C.4.3.2 (Panel Wall)
WOOD FRAME
1/4″ MIN PROJECTION
OPTIONAL SUBBASE LEVELING SCREW
Figure C.4.3.3 Curtain Wall
CONCRETE LINTEL
1/4″ MIN PROJECTION
STEEL LINTEL
11″ MIN. WITH SUBBASE
STEEL LINTEL
13-3/4″ MIN. WITHOUT SUBBASE
OPTIONAL SUBBASE LEVELING SCREW
Figure C.4.3.4 Frame and Brick Veneer
RECEPTACLE FINISHED FLOOR
POWER SUPPLY CONDUIT (SUPPLIED BY INSTALLER)
Figure C.4.3.5 Block and Brick Veneer
NOTE: Follow all wall system manufacturer installation instructions. For sunrooms and modular buildings, adhere to their installation instructions for supporting and sealing sleeve to their frames. All wall and window/wall installations must provide for proper drainage. In applications where the drain holes on the PTAC wall sleeve are not exposed beyond the wall an internal drain system is recommended. It is the installer’s responsibility to ensure there is adequate drainage for the PTAC unit.
16
C. INSTALLATION OF THE UNIT
C.4.3 Wall Sleeve Installation Instructions (PDXWS)(Cont)
WALL SLEEVE
ALTERNATE FASTENING METHODS (Field Supplied)
NOTE: The Wall Sleeve must be
horizontally level (side-to-side)
WOOD SCREW
and pitched 1/4 bubble to the outside when installed in an
TOGGLE BOLT
opening.
EXPANSION ANCHOR BOLT
The mounting hole location should be approximately 2-4″ from the top and bottom of the
sleeve.
MOUNTING HOLES
PLASTIC ANCHORS SCREWS
Figure C.4.3.6 Wall Sleeve Attachment
A
¼” MIN.
A
B
C
Dimension*
Allow
Allow
Allow
for wall
for floor for proper
finishing
finishing drainage
(Minimum) Min. Max. (Front-to-Back)
C
No Accessories
¼”
¼” —
—
With Subbase
1-¾”
3-½” 5″
—
13-¾”
With Lateral Duct
¾”
¼” —
—
Wall Sleeve Tilt
—
— —
¼”
B
- If more than one accessory is to be used, use the maximum
WALL
dimension. If the wall thickness is more than 13-¾” – (A+ ¼”),
a sleeve extension must be used.
Figure C.4.3.7 Block and Brick Veneer
17
C. INSTALLATION OF THE UNIT
C.4.3 Wall Sleeve Installation Instructions (PDXWS)
1. Drill two 3/16″ holes through each side of the sleeve approximately 4″
from top and 4″ from bottom of sleeve. Screw four #10 x 1″ screws (included)
or appropriate fasteners for your installation, through the holes in the sides
of the wall sleeve.
2. Apply sealant around the wall sleeve where it projects through the inside
and outside wall surfaces. Apply the sealant to the screw heads or the tops of
the fasteners used in Step #5.
3. If the chassis and exterior grille are to be installed later, leave the
weatherboard and center support in place, otherwise remove and dispose of
them. (See Figure C.4.4).
4. Provide a support lintel if the wall sleeve is installed in a concrete or
masonry wall (See Figure C.4.3.8).
MAIN STUDS JACK STUDS
JACK STUDS MAIN STUDS
LINTEL
MOUNTING SCREW HOLES
NO HOLES IN BOTTOM OF WALL SLEEVE UNLESS DRAIN KIT IS USED
NOTE: Construct wall opening to comply with all applicable building codes.
Figure C.4.3.8 Lintel Installation
18
C. INSTALLATION OF THE UNIT
C.4.4 Standard Grille Instructions
1. Remove the center support and weatherboard if still installed in the
sleeve.
2. Insert six plastic grommets into the grille openings from the outside of
the grille as shown in Figure C.4.4.
3. Insert two #8 x 3/8″ sheet metal screws (provided) in the top two outside
edge plastic grommets, and tighten them half way into the grommets.
4. Grasp the grille by the attached plastic handles. Position it with the
condensate drain knockouts facing down.
From inside the building, maneuver the grille through the wall sleeve and pull
toward you until the screw heads are inserted into the keyhole slots at the
top of the wall sleeve. Tighten the two screws completely.
5. Insert the remaining screws into the remaining holes and tighten securely.
WARNING
Falling Object Hazard
Not following Installation Instructions for mounting your air conditioner can
result in property damage, injury, or death.
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Figure C.4.4 Standard Grille Instructions
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19
C. INSTALLATION OF THE UNIT
C.5 Chassis Install C.5.1 Chassis Install Preperation
NOTE: Check to be sure the wall sleeve, extension (if used), grille, and drain
kit are installed properly before chassis installation.
WALL SLEEVE
PIN CONTROL
DOOR
INSERT PIN IN THIS LOCATION
WEATHERBOARD CENTER SUPPORT
Figure C.5.1.1
Figure C.5.1.2
1. Remove the weatherboard and center support from the sleeve (if still in
place). Be sure an outdoor grille is attached.
NOTE: Use a wall sleeve adapter kit (PXSE) if installing a P-Series chassis in
a T-Series sleeve.
2. If the control door is not installed, follow these steps: a. From the
front cover, slide the right control door pin into the hole on the right side
of the front cover. b. Slide the left door pin into the hole on the left side
of the front cover opening. c. Snap cover into place.
NOTE: To avoid breaking the door or hinge pins, do not apply excessive force
when installing.
IMPORTANT: When installing a Friedrich PTAC into an existing sleeve, it is
important to ensure that the unit is installed completely. Inspection of the
air seal between the condenser air baffles and around the indoor mounting
flange is recommended.
In some cases additional gaskets or baffling may be required.
20
C.5.2 Chassis Install
C. INSTALLATION OF THE UNIT
1.Carefully remove shipping tape from the front panel and vent door.See Fig.
C.5.2.1 2.Remove shipping screw from the vent door,if present.See Fig. C.5.2.2
3.Remove front panel.See Fig. C.5..2..3 4.Lift unit level and slide unit into
wall sleeve until foam seal rests firmly against front of wall sleeve.
5.Secure with four screws (supplied) through the unit flange holes.See
Fig.C.5.2.4 6.Reinstall front panel.See Fig.C.5.2.5
2
CAUTION
Unit Damage Hazard
Failure to follow this caution may result in equipment damage or improper
operation.
Failure to remove shipping tape and screw will prevent fresh air vent door
from opening and may result in damage to vent door cable.
1
Pull out at the bottom to release it from the tabs (1).Then lift up (2).
Fig. C.5.2.3 Removing Front Panel
Fig.C.5.2.1Shipping Tape Location
Remove shipping if present.
Fig. C.5.2.2Shipping Screw Location
Fig. C.5.2.4 Securing Unit
Place tabs over top rail(1). Push Inward at bottom until panel snaps into
place(2).
Fig. C.5.2.5 Replacing Front Panel
21
E. ELECTRICAL
E.1 Electrical Safety Information
WARNING
Electrical Shock Hazard
Make sure your electrical receptacle has the same configuration as your air
conditioner’s plug. If different, consult a Licensed Electrician.
Do not use plug adapters. Do not use an extension cord. Do not remove ground
prong.
Always plug into a grounded 3 prong oulet. Failure to follow these
instructions can result in death, fire, or electrical shock.
Make sure the wiring is adequate for your unit.
If you have fuses, they should be of the time delay type. Before you install
or relocate this unit, be sure that the amperage rating of the circuit breaker
or time delay fuse does not exceed the amp rating listed in Figure E.1.1. Must
be installed on a single circuit with designated receptacle.
DO NOT use an extension cord.
The cord provided will carry the proper amount of electrical power to the
unit; an extension cord may not.
Make sure that the receptacle is compatible with the air conditioner cord
(Refer to Figure E.1.1)
Table 1
Voltage Amps Heater Size
Receptacles
NEMA# Receptacle NEMA# Plug
Receptacles and Fuse Types
230V
15
20
1.5/2.5kw 3.5kw
265V
30
15
20 30
5kw 1.5/2.5kw 3.5kw 5kw
6-15R 6-20R 6-30R 7-15R 6-15P 6-20P 6-30P 7-15P
7-20R 7-30R 7-20P 7-30P
Figure E.1.1 (Receptacles and Fuses)
FUSE/CIRCUIT BREAKER
Use ONLY type and size fuse or HACR cir-
cuit breaker indicated on unit’s rating plate.
Proper current protection to the unit is the
responsibility of the owner. Specification of fuse on the main board:
T3.15AH250V(unit: 208/230V) T3.15A 350VAC(unit: 265V)
GROUNDING
RECEPTACLE 22
Unit MUST be grounded from branch circuit through service cord to unit, or
through separate ground wire provided on permanently connected units. Be sure
that branch circuit or general purpose outlet is grounded. The field supplied
outlet must match plug on service cord and be within reach of service cord.
Refer to Table 1 for proper receptacle and fuse type. Do NOT alter the service
cord or plug. Do NOT use an extension cord.
The field supplied outlet must match plug on service cord and be within reach
of service cord. Refer to Table 1 for proper receptacle and fuse type. Do NOT
alter the service cord or plug. Do NOT use an extension cord.
E.2 Power Cord LCDI Test
All Friedrich 230/208V PTAC units are shipped from the factory with a Leakage
Current Detection Interrupter (LCDI) equipped power cord. The LCDI device
meets the UL and NEC requirements for cord connected air conditioners. To test
your power supply cord:
1. Plug power supply cord into a grounded 3 prong outlet. 2. Press RESET. 3.
Press TEST ( listen for click; Reset button trips and pops out). 4. Press and
release RESET
a. Listen for click; Reset button latches and remains in. b. Check that the
green indicator light is on once reset. c. The power supply cord is ready for
operation. NOTE: The LCDI device is not intended to be used as a switch. Once
plugged in the unit will operate normally without the need to reset the LCDI
device. If the LCDI device fails to trip when tested or if the power supply
cord is damaged it must be replaced with a new supply cord obtained from the
product manufacturer, and must not be repaired.
RESET
TEST
WARNING:
TEST BEFORE EACH USE. TO TEST: PRESS RESET BUTTON. PLUG LCDI INTO POWER
RECEPTACLE. PRESS TEST BUTTON, RESET BUTTON SHOULD POP UP. PRESS RESET BUTTON
FOR USE.
DO NOT USE IF TEST IS FAILED. GREEN LIGHT INDICATES
PROPER OPERATION
Figure E.2.1 (Test LCDI)
E. ELECTRICAL
MODEL
HEATER Kw
POWER CORD KIT
VOLTAGE
AMPERAGE
RECEPTACLE
2.5
PDH09K PDH12K
3.5
5.0
2.5
PDH09R PDH12R
3.5
5.0
E.3 Electrical Wiring
PXPC23015A
208/230
PXPC23020A (STD)
208/230
PXPC23030
208/230
PXPC26515
265
PXPC26520A (STD)
265
PXPC26530
265
Figure E.2.2 Power Cord Kits
15
NEMA 6-15r
20
NEMA 6-20r
30
NEMA 6-30r
15
NEMA 7-15r
20
NEMA 7-20r
30
NEMA 7-30r
E.3.1 Power Cord Installation
All 265V PTAC/PTHP units come with a factory installed non-LCDI power cord for
use in a subbase. If the unit is to be hard-wired refer to the instructions
below. NOTE: It is recommended that the PXSB subbase assembly, the PXCJA
conduit kit (or equivalent) be installed on all hardwire units. If installing
a flush-floor mounted unit, make sure the chassis can be removed from the
sleeve for service and maintenance. POWER CONNECTION OPTIONS Appropriate power
cord accessory kit is determined by the voltage,and amperage of the branch
circuit. The 265v unit does not come with a power cord (or hard wire kit). An
accessory power cord kit must be ordered to connect the unit to the outlet. If
the unit is to be hard wired, an accessory hard wire kit must be ordered.
IMPORTANT: For 265V units, if power cord accessory option is selected, the
cord is only 18″ long and must plug into the accessory electrical 265V
subbase. Be sure that your outlet matches the appropriate blade configuration
of the plug and that it is within reach of the service cord. All
wiring,including installation of the receptacle, must be in accordance with
the NEC and local codes, ordinances and regulations. National codes require
the use of an arc fault or leakage current detection device on all 208/230V
power cords. Be sure to select the correct cord for your installation. Wire
Size Use recommended wire size given in Table E.1.2 and install a single
branch circuit. All wiring must comply with local and national codes. All
units are designed to operate off ONE single branch circuits only.
NOTE: Use copper conductors only. Prepare the 265V (or 230V) power cord for
connection to the chassis’ power cord connector by cutting the cord to the
appropriate length.
NAMEPLATE AMPS
7.0 to 12 12.1 to 16 16.1 to 24
AWG WIRE SIZE Single circuit from main box. Based on copper wire at 140°F
temperature rating.
14
12
10 Table E.1.2
Grounding For safety and protection, the unit is grounded through the service
cord plug or through separate ground wire provided on hard wired units. Be
sure that the branch circuit or general purpose outlet is grounded. VOLTAGE
SUPPLY Check voltage supply at outlet. For satisfactory results, the voltage
range must always be within the ranges found on the data information plate.
Cord-connected Units The 250V- field supplied outlet must match the plug for
the standard 208/230V- units and be within reach of the service cord. The
standard cord-connected 265V- units require an accessory electrical subbase
for operation. Refer to Table E.1.1 for proper receptacle and fuse type. Power
Cord Protection The power cord for 230/208V units provide power cord fire
protection.Unit power automatically disconnects when unsafe conditions are
detected. Power to the unit can be restored by pressing the reset button on
plug head. Upon completion of unit installation for 230/208V models,an
operational check should be performed using the TEST/RESET buttons on the plug
head. NOTE: The 265V models do not incorporate this feature as they require
use of the electrical subbase accessory To install the line voltage power
leads and conduit to chassis, follow the instructions below and refer to.
WARNING
Electrical Shock Hazard
Make sure your electrical receptacle has the same configuration as your air
conditioner’s plug. If different, consult a Licensed Electrician.
Do not use plug adapters. Do not use an extension cord. Do not remove ground
prong.
Always plug into a grounded 3 prong oulet. Failure to follow these
instructions can result in death, fire, or electrical shock.
23
E. ELECTRICAL
E.3.1 Power Cord Installation (Cont)
PXCJA Conduit Kit is required with this setup.
Follow the removal process of the chassis’s junction box.
Route the cut ends of harness through the conduit connector assembly and flex
conduit sleeve. Be sure to use the supplied conduit bushing to prevent damage
to the cord by the conduit.
The cord should pass through the Locknut, Spacer, Chassis Junction Box,
Conduit Connector, Bushing, then the Conduit Sleeve. See Figure E.3.2. Route
the cut ends of the power cord through the elbow connector at the other end of
the conduit. Tighten screws on elbow connector to secure conduit sleeve.
Fasten and secure the elbow connector to the wall junction box cover with
locknut. Place and mount the wall junction box with the four wall mounting
screws making sure to pass the wall lines through the junction box. Connect
and join all wall lines with the stripped ends using wire nuts. Tighten both
screws of the wall junction box cover to junction box.
1. Follow steps 4-6 in Section E.4 and refer to Figure E.4.2.
WALL CONNECTION
STRAIGHT CONNECTOR
JUNCTION BOX
GROUND SCREW
GROUND WIRE
HARNESS
JUNCTION BOX COVER
COVER SCREWS
Figure E.3.2 (Wall Connection)
TO CHASSIS JUNCTION 4.0 IN.
TRIM HARNESS TO LENGTH
EXPOSE WIRES (1.0 IN.)
18.0 IN.
STRIP WIRE ENDS (0.5 IN.) TO WALL JUNCTION
Figure E.3.1 (265v Power Cord) 24
SPACER
LEADING SIDE FOR WIRE HARNESS INSERTION
LOCKNUT
SPACER
CHASSIS JUNCTION BOX
CONDUIT CONNECTOR
BUSHING
CONDUIT SLEEVE
EXITING SIDE FOR WIRE HARNESS
Figure E.3.3 (Harness Connector)
E.4 How To Connect
IMPORTANT: Please Read The Follwing Electrical Safety Data Carefully
E. ELECTRICAL
WARNING
Electrical Shock and/or Unit Operation and Damage Hazard
Failure to follow this warning could result in personal injury or death and/or
unit damage. Follow the National Electrical Code (NEC)
or local codes and ordinances. For personal safety, this unit MUST BE
properly grounded. Protective devices (fuses or circuit breakers)
acceptable for unit installations are specified on the nameplate of each unit.
Do not use an extension cord with this unit. Aluminum wiring in the building
may present special problems – consult a qualified electrician. When unit is
in STOP position, there is still voltage to the electrical controls.
Disconnect power to unit before servicing by: 1. Removing power cord (if it
has one) from
wall receptacle. 2. Removing branch circuit fuses or turning
circuit breakers off at panel.
1. Remove front panel. See Figure C.5.2.3.
2. Remove junction box. · Remove junction box cover by removing three screws
from front. Remove junction box by taking out top, rear and side screws. See
Figure E.4.1.
1. Connect accessory power supply cord or hard wire connector to unit
connector. See Figure E.4.2.
· Units must be installed using the appropriate power supply kit. See Table
E.2.2 (Power Connection Chart). These connections must be followed.
Power
Low Fan Speed
High Heat
Med Cool
Fan Mode
Temperature
ACCESSORY POWER SUPPLY CORD OR HARD WIRE
Figure E.4.2 (Power Connection) See Table E.2.2 for power cord accessory
options and ratings.
1. Reinstall junction box and cover. · Use wire clamp to attach power cord to
basepan. Secure with screws (included) See Figure 27. · Replace junction box
and cover with screws removed from Step 2. Tighten securely.
2. Replace front panel. See Figure 24.
Power
Low Fan Speed
High Heat
Med Cool
Fan Mode
Temperature
UNIT CONNECTOR
Power
Low Fan Speed
High Heat
Med Cool
Fan Mode
Temperature
JUNCTION BOX
JUNCTION BOX COVER
Figure E.4.1 (Junction Box)
WIRE CLAMP
Figure E.4.3 (Wire Clamp)
25
F. REMOTE THERMOSTATS
F.1 Install Thermostat
All PZ model PTAC units are factory configured to be controlled by eitherthe
chassis mounted Smart Center or a 24v remote wall mounted thermostat. The
thermostat may be auto or manual changeover as long as the control
configuration matches that of the PTAC unit. ALL PDH Models require a single
stage cool, dual stage thermostat with an O reversing valve control. The
Freidrich RT6 thermostat is applicable.
Install thermostat Approximately 5 ft. from the floor. Install thermostat
close to or in a frequently used room, preferably on an inside wall.
The Thermostat should NOT be mounted:
Close to a window, on an outside wall, or next to a door leading outside.
Where it can be exposed to direct sunlight or heat, such as the sun, a lamp,
fireplace, or any ther temperatureradiating object which may cause a false
reading. Close to or in the direct airflow of supply registers and/or return
air grilles. Any areas with poor air circulation, such as a corner, behind a
door, or an alcove.
WARNING
Electrical Shock Hazard
Make sure your electrical receptacle has the same configuration as your air
conditioner’s plug. If different, consult a Licensed Electrician.
Do not use plug adapters. Do not use an extension cord. Do not remove ground
prong.
Always plug into a grounded 3 prong oulet. Failure to follow these
instructions can result in death, fire, or electrical shock.
WALL THERMOSTAT TERMINAL
IMPORTANT: Only trained,qualified personnel should access electrical panel on
unit and install electrical accessories.Please contact your local electrical
contractor,dealer,or distributor for assistance.
Thermostat Wire Routing
Thermostat wire is field supplied.Recommended wire gauge is 18 to 20 gauge
solid thermostat wire. NOTE: It is recommended that extra wires are run to
unit in case any are damaged during installation. Thermostat wire should
always be routed around or under, NEVER through,the wall sleeve. The wire
should then be routed behind the front panel to the easily accessible terminal
connector.
R W Y O Gh Gl C
THERMOSTAT WIRE ROUTING (UNDER SLEEVE, BEHIND FRONT PANEL) Fig. F.1.1 Proper Wire Routing Beneath Unit
Fig. F.1.2Terminal Connector Removal and Replacement
Wiring Thermostat To Unit
Wire wall thermostat input as defined in Fig. F.2.2 NOTE: Terminal connector
can be removed and replaced to simplify the wiring. NOTE: For heat pump
models,anytime there is a second-stage call for heating from the wall
thermostat, the unit will automatically switch over to electric heating.
Install Thermostat Wiring
1. Ensure that power is disconnected. 2. Pull terminal connector to remove
NOTE:Terminal connector can be removed and replaced to simplify thermostat
wiring. 3. Connect wires from the thermostat to terminals on unit terminal
connector. 4. Reinstall terminal connector. 5. Ensure that unit is cofigured
for wall thermostat enable. 6. Replace control panel label with wall
thermostat label(included). 7. Restore power to unit. NOTE: Refer to Table
J.3.3 (Dip Switch Functions) to set the thermostat mode. NOTE: Refer to
thermostat installation instructions for details on installing wall
thermostat. NOTE: For thermostats that have only one fan speed output (on or
auto), the fan speed is determined by how the terminal connector is wired. If
Low fan is desired, wire the G output from the thermostat to GL on the unit’s
terminal block. If Hi fan is desired, wire the G output from the thermostat to
GH on the unit’s terminal block.
NOTE: After proper installation, if your thermostat is not working properly,
refer to the Trouble Shooting section. 26
F. REMOTE THERMOSTATS
F.2 Terminal Connections
The wall thermostat terminal block is located behind the front panel and is
easily accessible on front of control panel.
LED STATUS
Energy Management Terminal Connections
Wall Thermostat Terminal Connections
Fig. F.2.1 Terminal Connector and Status LED Location
! CAUTION
UNIT DAM AGE HAZARD Failure to follow this caution may result in equipment
damage or improper operation. Improper wiring may damage unit electronics.
Common busing is not permitted.Damage or erratic operation may result.
Energy Management (24VA C in)
Common
TYPICAL WALL THERMOSTAT
R W Y O See Note 1 GH
GL
C See Note 2
Fig. F.2.2
TERMINAL BLOCK
NOTES: 1.Use terminal”O” for heat pump unit connection only. 2.Terminal”C”(common) is typically only required for digital thermostats.
TERMINAL R W Y O GH GL C
DESIGNATION 2 4 VAC
Electric Heat Compressor Reversing Valve
High Fan Low Fan Common
NOTE: Any errant input combinations will be captured as thermostat wiring failures and will light the STATUS LED indicator on main board (see Intelligent Self—Checking Control section).
ENERGY MANAGEMENT INPUT (FRONT DESK CONTROL)
The controller can handle a switch signal from remote energy management input, called EM signal or front desk control. Input must be 24VAC. If system receives a 24VAC signal,it will turn unit off; otherwise, the unit runs in normal control.This function will be disabled under Freeze Guard protection. See Fig. F.2.1 and Fig. F.2.2 for terminal connections.
J.1 Final Inspection
· Inspect and ensure that all components and accessories have
been installed properly and that they have not been damaged during the
installation progress.
· Check the condensate water drain(s) to ensure that they are
adequate for the removal of condensate water, and that they meet the approval
of the end user.
· Ensure that all installation instructions concerning clearances
around the unit have been adhered to. Check to ensure that the unit air
filter, indoor coil, and outdoor coil are free from any obstructions.
· Inspect the unit for any damage to the coils and tubing that could cause a
leak.
· Ensure that the circuit breaker(s) or fuse(s) and supply circuit
wire size have been sized correctly. If the unit was supplied with a power
supply cord, insure that it is stored properly.
· Ensure that the entire installation is in compliance with all
applicable national and local codes and ordinances having
J. STARTUP AND OPERATION
jurisdiction.
· Secure components and accessories, such as a decorative front
cover.
· Start the unit and check for proper operation of all components in
each mode of operation.
· Instruct the owner or operator of the units operation, and the
manufacturer’s Routine Maintenance.
NOTE: A log for recording the dates of maintenance and/ or service is
recommended.
Present the owner or operator of the equipment with the Installation &
Operation Manual, all accessory installation instructions, and the name,
address, and telephone number of the Authorized Friedrich Warranty Service
Company in the area for future reference if necessary. Inspect the unit for
any damage to the coils and tubing that could cause a leak.
27
J. STARTUP AND OPERATION
J.2 Air Flow Selection and Adjustment
VENTILATION CONTROL
The ventilation control lever is located at left side of unit, behind front
panel. NOTE:The vent door shipping hardware must be removed before using vent
control lever. See Installation Instructions.
When set at close POSITION, only the air inside the room is circulated and
filtered.
When set at open POSITION, some outdoor air will be drawn into room. This will
reduce heating or cooling efficiency.
EnergyTip : Keep the vent control at POSITION. Room air will be filtered and
circulated.
Open position Close position
Vent Control (Pull lever through label
to operate.)
Figure J.2.1 (Ventilation Control Location)
ADJUSTING AIR DIRECTION
To adjust air direction:
1.Remove front panel. 2.Remove louver screws that hold louver insert in place
(from back side of front panel). See Fig. J.2.2 3. Turn louver insert and
rotate 180 See Fig. J.2.3 4.Replace louver insert. 5.Replace screws and front
panel.
Louver screws
Figure J.2.2 (Backside of Front Panel)
Air discharge upward
Air discharge outward (Default)
Figure J.2.3 (Adjusting Louvers)
28
J.3 Dip Switches
Auxiliary dip switch controls are located behind front panel,through an
opening below the control panel. To access, remove front panel. Dip switches
are accessible without opening the control box. Unit must be powered OFF to
effectively change their status. Factory settings for dip switches will be in
the DOWN position.See Table 5-Dip Switch Functions for functions of each
dipswitch position.
Dip switch
UP Dow n
J. STARTUP AND OPERATION
Dip Switches
Figure J.3.1 (Dipswitch Location on Unit)
Freeze guard Setpoint Limit 1 Setpoint Limit 2
Figure J.3.2 (Dip Switches)
Wall Thermostat enable Electric heat only (for Heat Pumps
Table J.3.3 (DI P SWI TCH FUNCTI ONS)
No.
UP
DOWN
REMARKS
DEFAULT
1
Electric Heat Only
Heat Pump
For Heat Pump unit only.
DOWN
2
Wall Thermostat Enable
Control Panel Enable
DOWN
Two configurations (5* 6)
6* 5
UP* UP 68 —75°F
UP* DOWN 63 —80°F
DOWN* UP 65 —78°F
DOWN* DOWN 61 —86°F
combine to selec t set point range. When set point limit set, dis-
DOWN* DOWN 61 —86°F
(full range)
play al ways sh ows full
range.
7
Freeze Guard Disable
Freeze Guard Enable
DOWN
Electric Heating Only/Emergency Heat (For Heat Pump Units Only)
This setting is typically used for Emergency Heating.
Wall Thermostat Enable
A wired wall thermostat can be connected to the unit. If it is, this dipswitch
must be moved to the Wall Thermostat Enable Position, before the wall
thermostat will begin control.
Setpoint Temperature Limits
Provides a restricted range of temperature control.
Room Freeze Protection
If unit senses a room temperature below 40°F, the fan motor and electric strip
heat will turn on and warm the room to 50°F. The fan stops a short time after
the temperature is satisfied.
12
29
J. STARTUP AND OPERATION
J.4 Control Panel Operation
IMPORTANT : When unit is first started,high humidity conditions can cause
condensation to form on discharge grille.Keep doors and windows closed .Room
humidity will decrease and moisture will evaporate.
Power
High
Heat
Low
Cool
Auto Fan Speed
Constant Fan
Mode
Figure J.4.1
Temperature
ABOUT THE CONTROLS ON YOUR UNIT
NOTE: In case of a power failure,the unit will remember the last programmed
settings and will restart to those settings. 1. When the unit is in off mode,
turn on the unit by Power; if pressing up/down button, dual-8 will off after
indoor temperature displays for 15s; if pressing mode button, controller will
resume to related state, and operation indication lamp will on (mode button
including cooling mode button, heating mode button and fan mode button)
2. Every button is valid when the unit is on. · Power: It will shift when the
unit is Power by Power. · Cooling mode button: when the unit is on, it will
run under cooling mode; when the unit is off, press cooling mode button,
controller is on
and runs under cooling mode. · Heating mode button: when the unit is on, it
will run under heating mode; when the unit is off, press heating mode button,
controller is on
and runs under heating mode. · Constant Fan button: when the unit is on, it
will run under fan mode; when the unit is off, press fan mode button,
controller is on and runs
under fan mode. · Low speed button: when the unit is on, low fan will be chose
if pressing low fan button. · High speed button: when the unit is on, high fan
will be chose if pressing high fan button. · Auto speed button: When the unit
is on, press Auto button,the unit will run at the mode automatically adjusted
according to ambient tem-
perature. · UP/DOWN: Adjust preset temperature 61-86°F 16-30°C by UP/DOWN.
30
J.5 Allocation Mode
J. STARTUP AND OPERATION
Allocation mode will be started up if pressing the buttons of low speed and Setpoint down for 5S when the unit is on in 30S . After entering into allocation mode, adjust temperature compensation by buttons which leads the unit in on/off condition, and it acts after it overloads 3S; if ambient temperature changing leads the unit in on/off condition, it will act after exit allocation mode. Under allocation mode: Choose below 4 allocation modes by low speed button. First Mode: Fahrenheit/Celsius display mode The Fahrenheit/Celsius display mode will be shifted if pressing Setpoint up or Setpoint down. F means Fahrenheit display mode C means Celsius display mode. Second Mode: Adjust cooling temperature compensation value mode Press Setpoint up/Setpoint down will increase/decrease compensation temperature 1°F(or °C). The adjust range of indoor ambient temperature compensation value is -6°F~+6°F(-3°C~+3°C) (cooling mode LED is on.) Third Mode: Adjust heating temperature compensation value mode Press Setpoint up/Setpoint down will increase/decrease compensation temperature 1°F (or °C) The adjustment range of indoor ambient temperature compensation value is -6°F~+6°F(-3°C~+3°C) (heating mode LED is on.) The temperature compensation is default 0 and allocates different compensation value under cooling and heating mode, the compensation value can not be adjusted under fan mode Forth Mode: Display shift of preset temperature and ambient temperature under heating and cooling mode.Display of preset temperature and ambient temperature can be shifted if pressing Setpoint up or Setpoint down. Preset temperature display: dual-8 displays SP, after exiting allocation mode, preset temperature will display under heating and cooling mode. Ambient temperature display: dual-8 displays AA, after exit allocation mode, ambient temperature will display under heating and cooling mode. In below situation: preset temperature will display 10S, then display ambient temperature. 1. Press mode button. (mode button includes: cooling mode button, heating mode button) 2. Energization after power off. 3. Turn off the unit after turn on unit. 4. EM off after on. 5. Adjust preset temperature by Setpoint up and Setpoint down. Exiting measure of allocation mode: for above allocation mode, there is no button action if pressing mode button (including cooling mode button, fan mode button and heating mode button) or in 30S, the unit will exit allocation mode.
31
M. TROUBLESHOOTING
M.1. Troubleshooting Tips
SYMTOM
POSSIBLE CAUSES
SOLUTIONS
UNIT DOES NOT START · · · · ·
·
UNIT NOT COOLING/
·
HEATING ROOM
·
· · · · ·
·
DISPLAY HAS STRANGE · NUMBERS/CHARACTERS · ON IT
Unit may have become unplugged
·
Fuse may have blown
·
Circuit breaker may have been tripped
Unit may be off or in wall thermostat mode.
·
Check section on dipswitch settings to verify
·
dipswitches are set properly.
·
Unit may be in a protection or diagnostic failure mode. ·
See section on Intelligent Self- checkingControl.
Unit air discharge section is blocked
·
Temperature setting is not high or low enough Note:
Setpoint limits may not allow the unit to heat or cool ·
the room to the temperature desired.
·
Check section on dipswitch settings.
·
Unit air filters are dirty.
Room is excessively hot or cold when unit is started. ·
Vent door left open
Unit may be in a protection or diagnostic failure mode. ·
Check section on Intelligent Self—checking Control. ·
Compressor is in time delay. There is a protective time ·
delay (approx. 3 minutes) on starting the compressor ·
after a power outage (or restarting after it has been
turned off), to prevent tripping of the compressor
overload.
The unit may be in a diagnostic condition.
·
The unit may be set for C (instead of F).
·
Check that plug is plugged securely in wall receptacle. Note : Plug has a
test/reset button on it. Make sure that the plug has not tripped. Replace the
fuse. See Note 1. Reset circuit breaker. See Note 1. Turn unit on (bottom
right button on keypad). Note: If the unit turns on, the LED will be green. If
the unit is off, the LED will be red. If there is no LED on, there is a
problem with power or damage to the control.
Make sure that curtains, blinds or furniture are not restricting orblocking
unit airflow. Reset to a lower or higher temperature setting. Remove and clean
filters. Allow sufficient amount of time for unit to heat or cool the room.
Start heating or cooling early before outdoor temperature, cooking heat or
gatherings of people make room uncomfortable. Close vent door. Check dipswitch
settings for desired comfort. Wait approximately 3 minutes for compressor to
start
Check Intelligent Self – checking Control section to determine if unit has had
a failure. See the keypad configuration section.
UNIT MAKING NOISES
WATER DRIPPING OUTSIDE
· Clicking, gurgling and whooshing noises are normal during
· operation of unit.
· If a drain kit has not been installed, condensation runoff during very hot
and humid weather is normal. See Note 2. If a drain kit has been installed and
is connected to a drain system, check gaskets and fittings around drain for
leaks and plugs.
WATER DRIPPING INSIDE · Wall sleeve is not installed level
ICE OR FROST FORMS ON · Low outdoor temperature
INDOOR COIL
· Dirty filters
· Wall sleeve must be installed level for proper drainage of condensation.
Check that installation is level and make any necessary adjustments.
· When outdoor temperature is approximately 55 F or below, frost may form on
the indoor coil when unit is in Cooling mode. Switch unit to FAN operation
until ice or frost melts.
· Remove and clean filters.
COMPRESSOR PROTECTION
· Power may have cycled, so compressor is in a restart · Random Compress or restart – Whenever the unit is
protection.
plugged in, or power has been restarted, a random
compressor restart will occur. After a power outage, the
compressor will restart after approximately 3 minutes.
· Compress or Protection -To prevent short cycling of
the compressor, there is a random startup delay of
3 minutes and a minimum compressor run time of 3
minutes.
NOTES: 1.If circuit breaker is tripped or fuse is blown more than once,contact a qualified electrician. 2.If unit is installed where condensation drainage could drip in an undesirable location,an accessory drain kit should be installed and connected to drain system
32
M. TROUBLESHOOTING
M.2 Diagnostic Codes
STATUS LED Indicator Definitions
INTELLIGENT SELF–CHECKING CONTROL Your PTAC has a computer board that
continuously checks key components of the unit to ensure they are operating
properly. Under normal operation, unit status indicator (STATUS,on main PCB),
light is steadily ON. If there is a major problem,the unit will shut down and
display a diagnostic failure code on the unit’s display. If it is only a minor
failure and unit is correcting the fault by itself, the diagnostic code will
be flashed on the status LED that can easily be seen when the front panel is
removed (see Fig. C.5.2.3). Failure STATUS codes are defined in the table
below.
Diagnostic Code
F1 F2 F3 F4 FJ
FP
F0 H3 E5 A2 U5 A0 A4
Description
Indoor ambient temperature sensor is open circuited or shortcircuited.
Indoor tube temperature sensor is open circuited or short-circuited.
Outdoor ambient temperature sensor is open circuited or shortcircuited.
Outdoor tube temperature sensor is open circuited or shortcircuited.
Malfunction of temperature sensor at air outlet. Low temperature prevention
protection. Wrong wire connection indication for wired controller. High
temperature prevention protection for evaporator. High temperature prevention
protection for outdoor condenser. Freeze prevention protection for evaporator.
Frost prevention (heat pump). Freon-lacking protection. Overload detection
protection. Overcurrent protection of compressor. Malfunction protection for
electric heating Relay for Compressor or heater is broken. Unbalanced Electric
Current detected between Null line and live line. Electric heater combination
wrong. Electric heater current abnormal.
Status Indicator
Dual-8 nixie tube displays”F1″ and STATUS indicator will flash once and off 3s
circularly. Dual-8 nixie tube displays”F2″ and STATUS indicator will flash
twice and off 3s circularly.
Dual-8 nixie tube displays”F3″.
Dual-8 nixie tube displays”F4″ and STATUS indicator will flash four times and
off 3s circularly. Dual-8 nixie tube displays “FJ”. Dual-8 nixie tube displays
“FP”. STATUS indicator will flash nine times and off 3s circularly. STATUS
indicator will flash eight times and off 3s circularly. STATUS indicator will
flash six times and off 3s circularly. STATUS indicator will flash five times
and off 3s circularly. STATUS indicator will flash seven times and off 3s
circularly. Dual-8 nixie tube displays “F0”. Dual-8 nixie tube displays “H3”.
Dual-8 nixie tube displays “E5”.
Dual-8 nixie tube displays “A2”.
Dual-8 nixie tube displays “U5”.
Dual-8 nixie tube displays “A0”. Dual-8 nixie tube displays “A4”.
C7
Temperature limiter protection time too long or fured.
Dual-8 nixie tube displays “C7″.
For advanced troubleshooting and repair by qualified service technicians: Scan this QR code to be linked to our professional support page where you can locate the Service Manual.
33
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35
R . INFORMATION FOR THE OWNER
R.2 Routine Maintenance
Preventative maintenance is essential to proper unit oeration, efficiency and
longevity. To ensure equipment operates properly,it must be properly
maintained. Equipment operation should be checked and verified several times
during each year. During regular unit inspection and maintenance, follow the
guidelines below: Clean basepan and outdoor vent filter. Clean or install new
indoor-air inlet filter(s). Clean wall sleeve and outdoor grille. Inspect cord
and receptacle. Clean outdoor orifice and fan. Clean indoor coil.(Never use
high pressure spray on coils.) Clean indoor fan,wire screen and front panel.
Secure electrical connections. Ensure front panel is properly mounted and not
damaged. Ensure wall sleeve is installed properly. Ensure heat and cool cycles
operate properly. Front panel and case Turn unit off and disconnect power
supply. To clean, use water and a mild detergent. Do not use bleach or
abrasives. Some commercial cleaners may damage the plastic parts. Outdoor coil
Coil on outdoor side of unit should be checked regularly. Unit will need to be
removed to inspect dirt build-up that will occur on the inside of the coil. If
clogged with dirt or soot, coil should be professionally cleaned. Note: never
use a high-pressure spray on coil. Clean inside and outside of outdoor coils
regularly.
R.3 Qualification Of Workers
Qualification of the working personnel for maintenance, service and repair
operations should according to UL 60335-2-40 CAN/ CSA-C22.2 No. 60335-2 -40-19
Annex HH.. Every working procedure that affects safety means shall only be
carried out by competent persons according to Annex HH. Special training
additional to usual refrigerating equipment repair procedures is required when
equipment with FLAMMABLE REFRIGERANTS is affected.
Coils Grill Figure R.2.1 (Outdoor Coil)
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper
operation. Do not operate unit without filters in place. If a filter becomes
torn or damaged, it should be replaced immediately. Operating without filters
in place or with damaged filters will allow dirt and dust to reach indoor coil
and reduce cooling, heating,airflow and efficiency of unit. Airflow
restriction may cause damage to unit.
The most important thing you can do to maintain unit efficiency is to clean
the filters at least every 30 days (or sooner depending on application).
Clogged filters reduce cooling, heating and airflow.
Keeping filters clean will:
Decrease cost of operation.
Save energy. Prevent clogged indoor coil.
Reduce risk of premature component failure.
To Clean Air Filters:
Dirty Filter – Needs Cleaning Clogged Filter – Greatly Reduces
Vacuum off heavy soil.
Cooling, Heating and Airflow
Run water through filters. Dry thoroughly before replacing.
Figure R.2.2 (Identifying A Dirty Or Clogged Filter)
Pull up
2 Air filters
Push down
Fig.29-Removing and Replacing Air Filter
Removing Air Filter
Replacing Air Filter
Figure R.2.3 (Replacing The Air Filter) 36
R.3 Warranty
R. INFORMATION FOR THE OWNER
Friedrich Air Conditioning Co. 10001 Reunion Place, San Antonio, TX 78216
800.541.6645 www.friedrich.com
ZONEAIRE® · PREMIER R-32 SERIES PACKAGED TERMINAL AIR CONDITIONERS LIMITED
WARRANTY
SAVE THIS CERTIFICATE. It gives you specific rights. You may also have other
rights which may vary from state to state and province to province
In the event that your unit needs servicing, contact your nearest authorized
service center. If you do not know the nearest service center, ask the company
that installed your unit or contact us – see address and telephone number
above. To obtain service and/or warranty parts replacement, you must notify an
authorized FRIEDRICH Air Conditioning Co. service center, distributor, dealer,
or contractor of any defect within the applicable warranty period.
When requesting service: please have the model and serial number from your
unit readily available.
Unless specified otherwise herein, the following applies:
FRIEDRICH PACKAGED TERMINAL AIR CONDITIONERS AND HEAT PUMPS
LIMITED WARRANTY – TWO YEARS (Twenty-four (24) months from the date of
installation). Any part found to be defective in the material or workmanship
will be repaired or replaced free of charge by our authorized service center
during the normal working hours; and
LIMITED WARRANTY – THIRD THROUGH FIFTH YEAR (Sixty (60) months from the date
of installation). ON THE SEALED REFRIGERATION SYSTEM. Any part of the sealed
refrigeration system that is defective in material or workmanship will be
repaired or replaced free of charge (excluding freight charges) by our
authorized service center during normal working hours. The sealed
refrigeration system consists of th e compressor, metering device, evaporator,
condenser, reversing valve, check valve, and the interconnecting tubing.
These warranties apply only while the unit remains at the original site and
only to units installed inside the contine ntal United States, Alaska, Hawaii,
Puerto Rico, Mexico and Canada. The warranty applies only if the unit is
installed and operated in accordance with the printed instructions and in
compliance with applicable local installation and building codes and good
trade practices. For in ternational warranty information, contact the
Friedrich Air Conditioning Company – International Division.
Any defective part to be replaced must be made available to FRIEDRICH in
exchange for the replacement part. Reasonable proof must be presented to
establish the date of install, otherwise the beginning date of this
certificate will be considered to be our shipment date plus sixty days.
Replacement parts can be new or remanufactured. Replacement parts and labor
are only warranted for any unused portion of the unit’s w arranty.
We will not be responsible for and the user will pay for:
1. Service calls to:
A) Instruct on the unit operation. B) Replace house fuses or correct house
wiring. C) Clean or replace filters. D) Remove the un it from its installed
location when not accessible for service required. E) Correct improper
installations.
2. Parts or labor provided by anyone other than an authorized service center.
3. Damage caused by: A) Accident, abuse, negligence, misuse, riot, fire,
flood, or acts of God. B) Operating the unit where there is a corrosive
atmosphere containing Chlorine, Fluorine, or any damaging chemicals (other
than in a normal residential environment). C) Unauthorized alteration or
repair of the unit, which in turn affects its stability or performance. D)
Failing to provide proper maintenance and service. E) Using an i ncorrect
power source. F) Faulty installation or application of the unit. G) Operation
of the unit during construction.
We shall not be liable for any incidental, consequential, or special damages
or expenses in connection with any use or failur e of this unit. We have not
made and do not make any representation or warranty of fitness for a
particular use or purpose and there is no implied condition of fitness for a
particular use or purpose. We make no expressed warranties except as stated in
this certificate. No one is authorized to change this certificate or to create
for us any other obligation or liability in connection with this unit. Any
implied warranties shall last for one year after the original purchase date.
Some states and provinces do not allow limitations on how long an implied
warranty or condition lasts, so the above limitations or other rights and
remedies provided by law.
Performance of Friedrich’s Warranty obligation is limited to one of the
following methods:
1. Repair of the unit 2. A refund to the customer for the prorated value of
the unit based upon the remaining warranty period of the unit. 3. Providing a
replacement unit of equal value
The method of fulfillment of the warranty obligation is at the sole discretion
of Friedrich Air Conditioning.
In case of any questions regarding the provisions of this warranty, the
English version will govern.
37
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