Blaze King BX24.1 Solid Fuel Wood Catalytic Stove

U.S. Environmental Protection Agency certified to comply with 2020 particulate emission standards using crib wood.

• Installer: Please complete the details on the back cover and leave this manual with the homeowner.
• Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.

The authority having jurisdiction (such a municipal building department, fire department, etc.) should be consulted before installation to determine the need to obtain a permit.

OPERATION & INSTALLATION MANUAL

Manufactured By

Valley Comfort Systems Inc.,

• 1290 Commercial Way, Penticton, BC, V2A 3H5, Canada
• Phone: 250-493-7444
• Fax: 250-493-5833
• www.blazeking.com
• info@blazeking.com.

INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED BY FEDERAL AND STATE LAWS.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fire or injury.
• Before installing this appliance, contact the local building or fire authority and follow their guidelines.
• This appliance must be installed by a qualified installer.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not operate without fully assembling all components.
• Do not let the appliance become hot enough for any part to glow red.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.
• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance. Objects placed in front of the appliance must be kept a minimum of 48” away from the front face of the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants / toddlers from touching hot surfaces.
• Even after the appliance is out, all surfaces, including the glass and/or any attachment will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety hearth guards to protect children from hot surfaces. These guards must be fastened to a wall and/or to the floor.
• Any safety guard removed for servicing must be replaced prior to operating the appliance.
• Under no circumstances should this appliance be modified.
• This appliance must not be connected to a chimney flue pipe servicing a separate solid fuel burning appliance.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• Operate only with the doors tightly closed.
• Appliance will over-fire if door is not shut and latched.
• Only certified doors / optional fronts / and surrounds for inserts with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.
• If the appliance is not properly installed, a house fire may result. Do not expose the appliance to the elements (rain, etc.) and keep the appliance dry at all times.
• The chimney must be sound and free of cracks and obstructions. Clean your chimney regularly as required.
• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this heater. Keep all such liquids well away from the heater while it is in use.
• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.
• Higher efficiencies and lower emissions will generally result when burning air dried seasoned woods, as compared to wet, green or freshly cut wood. Burning wet unseasoned wood can cause excessive creosote accumulation. When ignited it can cause a chimney fire that may result in a serious house fire.
• The appliance is designed to burn seasoned wood only. Do not burn treated wood, coal, charcoal, colored paper, cardboard, solvents or garbage.
• Burn wood directly on the firebricks. Do not use a grate or elevate the fire.
• Do not store wood within appliance installation clearances or within the space required for re-fueling and ash removal. *This appliance is approved for wood storage beneath the firebox.
• Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure until completely cool.

CALIFORNIA PROPOSITION 65

WARNING:
This product can expose you to chemicals including benzene, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information: www.P65Warnings.ca.gov.

SPECIFICATIONS

liner recommended

1. This unit was tested and listed UL 1482-11 (R2015) and ULC S627-00 (R2016) by PFS-TECO Laboratories.
2. This manual describes the installation and operation of the Boxer 24.1 (BX24.1) catalytic equipped wood heater.
3. This heater is certified to comply with the 2020 U.S.
4. Environmental Protection Agency’s particulate emission standards using crib wood.
5. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 10097 to 26290 Btu/hr.
6. This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.
7. This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.
8. The combustor supplied with this heater is a 115-0335 or 115-0535 metal combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to:
   in Canada| in USA
   ---|---
   Blaze King Industries / Valley Comfort Systems Warranty Department, 1290 Commercial Way Penticton, BC Canada V2A 3H5, Ph: 250-493-7444| Blaze King Industries Warranty Department, 146A Street

Walla Walla, Washington 99362, Ph: 509-522-2730

APPLIANCE DIMENSIONS

BX24.1 Firebox with Pedestal (S.Z2126)

BX24.1 Firebox with Leg Base (S.Z2133)

CERTIFICATION LABEL

BOXER 24.1 BX24.1

BLAZE KING CATALYST STOVE – POÊLE À BOIS CATALYTIQUE
ROOM HEATER, SOLID FUEL TYPE/APPAREIL APPROUVÉ DE TYPE CARBURANT SOLIDE.

• MODEL: BX24.1
• Tested to: UL 1482-11 (R2015)/ULC S627-00 (R2016)

CERTIFIED IN BOTH UNITED STATES AND CANADA.

• PREVENT HOUSE FIRES – Install and use only in accordance with Blaze King’s installation and operation instructions. Contact local building or fi re offi cials about restrictions and installation inspection in your area. The fl ue size is 6″.
• CHIMNEYS: DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. Except for installation detailed below, use 6” listed factory built chimney suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA or a masonry residential type chimney. Do not install in a sleeping room. Passing through a wall or ceiling requires special methods: see instructions and local building codes.

MINIMUM CLEARANCES TO COMBUSTIBLES (See owners manual for complete description of all requirements)

Residential Installations / Installations Résidentielles| A| B| C| D| E| F| J
---|---|---|---|---|---|---|---
Roof exit, parallel and corner. Sortie de toit, parallèle et coin.| 10”

254 mm

| 10”

254 mm

| 25.125”

639 mm

| **15.125”***

385 mm

| 2.75”

70 mm

| **16.375”***

416 mm

| 49”

1245 mm

Wall exit, parallel and corner. Sortie de mur, parallèle et coin.| 10”

254 mm

| 14”

356 mm

| 25.125”

639 mm

| **19.125”***

483 mm

| 2.75”

70 mm

| **16.375”***

416 mm

| **49”***

1245 mm

Check with local codes and pipe manufacturers for pipe clearances. In Canada 18” clearances from single wall pipe is required.

• G – 5 3/4” (147 mm) in U.S.A.8” (203 mm) in Canada
• H – 16” (406 mm) in U.S.A. 18” (456 mm) in Canada
• I – 0” (0 mm) in U.S.A. 8” (203 mm) in Canada
• K – 18” (456 mm) *

• 1=3 %” in Canada and 2⅜” in USA
• 2 = 57 * in Canada and 55% ” in USA

Floor protection may be any non-combustible material or Listed Floor Protector, and must extend at least 18” (456 mm) in Canada or 16” (406 mm) in

U.S.A., in front of the loading door opening:

• In USA, minimum size is 41 3/4” width x 36 3/4” depth (1061 mm width x 934 mm depth)
• In Canada, minimum size is 46 1/4” width x 46 3/4” depth (1175 mm width x 1188 mm depth)

Electrical rating:
120V, 60Hz, 0.37 A (per fan) Risk of electrical shock. Disconnect power before servicing unit. Do not route power cord in front of or beneath heater. U.S. ENVIRONMENTAL PROTECTION AGENCY – Certifi ed by Omni Test Labs report

0142WN016E to comply with 2020 particulate emission standards using crib

wood. EPA test methods 28R/5G, ASTM E2515, and ASTM E2780, with an emission- rate of 0.90 g/hr. This wood heater needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in the owner’s manual, or if the catalytic element is deactivated or removed. ONLY OPERATE WITH DOORS CLOSED. Open door to feed fi re ONLY. DO NOT OBSTRUCT COMBUSTION AIR OPENINGS. For Use With Solid Wood Fuel Only – Do not burn other fuels, this may make the catalyst in the combustor inactive. The performance of the catalytic device or its durability has not been evaluated as part of the certifi cation. Combustor part number: 115-0335 or 115-0535. Provide adequate outside air for combustion. *Replace with only ceramic glass, 5mm thickness. Unit must be installed with BX24.1 Pedestal Kit (S.Z2126) or BX24.1 Leg Base Kit (S.Z2133); attach as shown in the installation instructions.

MANUFACTURED IN

• USA:
  Blaze King Industries 146A Street Walla Walla, WA. 99362

• CANADA:
  Valley Comfort Systems 1290 Commercial Way Penticton, B.C. V2A 3H5

MANUFACTURE DATE

• JAN
• FEB
• MAR
• APR
• MAY
• JUN
• JUL
• AUG
• SEP
• OCT
• NOV
• DEC
• 2021
• 2022
• 2023
• 2024
• 2025
• 2026

SAFETY PRECAUTIONS

IF THIS BLAZE KING APPLIANCE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.

PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

• This appliance must be connected to a listed high temperature (ULC629 IN CANADA OR UL-103HT IN THE USA) residential type factory built solid fuel chimney or an approved masonry chimney with a flue liner.
• Chimney and chimney connector must be in good condition and kept clean.
• NEVER vent the stove to other rooms of the building. Must be vented to the outside ONLY. NEVER use a chimney or chimney connector smaller then the stove exhaust, unless approved by your local inspector.
• NEVER vent the stove into a “Class B” gas vent chimney.
• DO NOT CONNECT IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
• Inspect the chimney connector and chimney regularly during each burning season and clean when necessary.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
• NEVER intentionally start a chimney fire to clean the flue.

WARNING: NOT APPROVED FOR INSTALL IN A MOBILE HOME

INSTALLATION INSTRUCTIONS

WARNING:

• BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE OR OTHER AUTHORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES.
• THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.
• IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT.
• COMBUSTIBLE MATERIAL SUCH AS FIRE WOOD, WET CLOTHING, ETC. PLACED TOO CLOSE CAN CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”(1219 MM) FROM THE FRONT OF THE APPLIANCE.

Blaze King grants no warranty, implied or stated, for the installation or maintenance of the appliance and assumes no responsibility of any consequential damage(s).

PARTS INCLUDED

1.         Poker
2.         Manual kit (w/ warranty cards, bypass handle (Z2052)
REQUIRED KIT (choose one)
1.         BX24.1 Pedestal Kit (S.Z2126)
2.         BX24.1 Leg Base Kit (S.Z2133)
OPTIONAL ACCESSORIES
1.         Fan Kit (S.Z2144)

FLOOR PROTECTION
If the stove sits on a combustible floor, a non-combustible shield must be used underneath the stove and extending 16” out from the front and 8” on either side of the fuel-loading door in the USA. In Canada a non-combustible shield must be used underneath the stove and extending 8” on either side and rear and 18” out in front of the loading door. A non-combustible shield is also required underneath the chimney connector and extending at least 2” (50.8mm) on either side of the chimney connector. This floor protection is required to prevent sparks from falling onto the combustible floor. See CSA B365-M87). This product does not require thermal hearth pad protection.

MINIMUM CLEARANCES

Residential Installations| A| B| C| D| E| F| J
---|---|---|---|---|---|---|---
Roof exit, parallel and corner.| 10”

254 mm

| 10”

254 mm

| 25.125”

639 mm

| 15.125”*

385 mm

| 2.75”

70 mm

| 16.375”*

416mm

| 49”

1245 mm

Wall exit, parallel and corner.| 10”

254 mm

| 14”

356 mm

| 25.125”

639 mm

| 19.125”*

483 mm

| 2.75”

70 mm

| 16.375”*

416mm

| 49”*

1245 mm

• Check with local codes and pipe manufacturer for pipe clearances. In Canada, 18” clearances from single wall pipe is required.
• Clearances may only be reduced by means approved by the regulatory authority

• 1=3 ¼” in Canada and 2⅕” in USA
• 2=57 ¼” in Canada and 55¼” in USA

G = 5 3/4” (141 mm) in USA

8” (203mm) in Canada

| H = 16” (406mm) in USA

18” (456mm) in Canada

| I = 0” (0mm) in USA

8” (203mm) in Canada

| K = 18” (456mm) for single wall pipe in Canada
---|---|---|---

Ember protection shield (not required to have an insulation value) is to be listed under UL 1618-2009 (type 1) and must have a minimum size of:

• In USA: 41 3/4” width x 36 3/4” depth (1061 mm x 934 mm)
• In Canada: 46 1/4” width x 46 3/4” depth (1175 mm x 1188 mm)

This stove must be installed in compliance with all local codes and regulations.

COMBUSTION AIR
Ensure adequate combustion air allowing for all other exhausting type appliances in the dwelling (range hoods, dryers, etc.). In air tight homes and modern constructions, careful considerations must be taken into account when using a wood-burning appliance. Heat recovery ventilator (HRV) systems along with constant running fan motors in air handlers must be taken into account when balancing the system. Failure to do so may result in air starvation, smoke spillage and carbon monoxide threats. Consult an HVAC specialist for proper installation. Ensure adequate combustion air allowing for all other exhausting type appliances in the dwelling (range hoods, dryers, etc.). In airtight houses it is recommended to install a fresh air inlet into the room where the appliance is located, to prevent air starvation.

DRAFTING PERFORMANCE
Draft is the force that moves air into the appliance up through the chimney. The amount of draft created by your chimney depends upon length, offsets, insulating properties, obstructions (such as architectural design, trees), local geography and other factors. External forces, such as outdoor temperature, wind, barometric pressure, topography, or factors inside the home (negative pressure from exhaust fans, chimneys, air infiltration, etc) may adversely affect draft.

Too much draft may cause excessive temperatures in the appliance and may damage the heater. An uncontrollable burn or excessive temperature indicates excessive draft. The inadequate draft may cause back puffing (spillage) into the room and plugging of the chimney, chimney cap or spark arrestor screen. The inadequate draft may cause smoke to leak into the room through appliance or chimney connector joints. Poor draft can also lead to poor heat production and the inability for the combustor to remain active in lower burn rate settings. High-efficiency appliances, such as your Blaze King stove, may require some fine-tuning of your chimney system in order to maximize performance. Blaze King cannot be responsible for external forces leading to less-than-optimal performance.

ROLE OF THE CHIMNEY
Without a proper installed chimney, this appliance will not burn correctly. The role of the chimney is to pull the proper amount of air into the firebox for the purpose of complete combustion. Incomplete combustion will lead to more smoke and pollution of the outside air. A proper operating chimney will allow the user to enjoy peak performance at all burn operating levels from low to high. Blaze King therefore recommends vertical installations with a minimum length of 15’ from stove top to chimney cap. In all freestanding stove installations, use double wall stove pipe from the stove top to the ceiling support box. The use of double wall stove pipe does allow for reduced clearances, however most importantly, it helps to keep the chimney warm and improve draft.

For wall exits, the same suggestion applies. With the addition of the recommendation to use two 45-degree elbows rather than a single 90-degree elbow. The use of two 45-degree elbows will allow for both a smoother transition to the exterior chimney and will also shorten the horizontal run to the outside chimney. A minimum 36” rise is recommended prior to any elbows being used. When possible, outside chimney systems should be isolated from direct exposure to winter weather by building a chase around the chimney, and observing all clearances as specified by the venting manufacturer. Doing so will help to keep the chimney warmer and improve the draft. (see RECOMMENDED FLUE HEIGHTS)

VENTING SYSTEMS
The venting system consists of a chimney connector and a chimney. These get extremely hot during use. Temperatures inside the chimney may exceed 2000 degrees in the event of a creosote fire. To protect against the possibility of a house fire, the chimney connector and chimney must be properly installed and maintained. A listed thimble must be used when a connection is made through a combustible wall to a chimney. A chimney support package must be used when a connection is made through the ceiling to a listed prefabricated chimney. These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material.

This stove may be connected to a lined masonry chimney or a listed factory- built chimney suitable for use with solid fuels and conforming to, ULC629 in Canada or UL-103HT in the USA. Do not connect it to a chimney serving another appliance. To do so will affect the safe operation of both appliances and will void the stove warranty. You must comply with the local authority having jurisdiction and/or in Canada, CSA installation standard B365-M87. The chimney connector must be 6” diameter, 24 MSG Black/Blue steel. Do not use aluminum or galvanized steel. They cannot properly withstand the extreme temperatures of a wood fire. The chimney connector between the stove and the chimney should be as short and direct as possible.

The chimney connector must be attached to either an approved masonry chimney or one of the listed factory-built chimneys suitable for use with solid wood fuel. All joints must be tight and fastened with sheet metal screws.

WARNING:
THE CHIMNEY CONNECTOR IS TO BE USED ONLY WITHIN THE ROOM, BETWEEN THE STOVE AND CEILING / WALL. NEVER USE A CHIMNEY CONNECTOR TO PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR SIMILAR CONCEALED SPACE, OR A FLOOR, OR CEILING. AN EFFECTIVE VAPOR BARRIER MUST BE MAINTAINED AT THE LOCATION WHERE THE CHIMNEY OR COMPONENT PENETRATES TO THE EXTERIOR OF THE STRUCTURE. ALWAYS MAINTAIN THE MINIMUM CLEARANCES TO COMBUSTIBLES AS REQUIRED BY THE APPLICABLE BUILDING CODES.

CONNECTION TO A METAL PREFABRICATED CHIMNEY
Refer to “RECOMMENDED FLUE HEIGHTS” chart for minimum flue height recommendations and ULC629 in Canada or UL-103HT in the USA for installation codes. When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed precisely. You must also purchase (from the same manufacturer) and install the ceiling support package or wall pass through and “T” section package, fire stops (when needed), insulation shield, roof flashing, chimney cap, etc. Maintain the proper clearance to the structure as recommended by the manufacturer. This clearance is usually a minimum of 2 inches, although it may vary by manufacturer or for certain components.
There are basically two methods of metal chimney installation. One method is to install the chimney inside the residence through the ceiling(s) and the roof. The other method is to install an exterior chimney that runs up the outside of the residence (not recommended). If it is necessary to run the chimney outside, build an outside chase around the chimney.

The chimney must be the required height above the roof or other obstruction for safety and for proper draft operation. The requirement is that the chimney must be at least 3 feet higher than the highest point where it passes through the roof and at least 2 feet higher than the highest part of the roof or structure that is within 10 feet of the chimney, measured horizontally (Fig. 1). The height requirement is necessary in the interest of safety and does not necessarily assure proper flue draft. Use a minimum total system height of 15 feet, measured from the stove flue collar to the top of the chimney, not including the chimney cap.

CONNECTION TO A MASONRY CHIMNEY

Masonry chimney
Ensure that a masonry chimney meets the minimum standards (NFPA) by having it inspected by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. Have the chimney cleaned before the stove is installed and operated. When connecting the stove through a combustible wall to a masonry chimney, special methods are needed. In Canada, the wall cut away is to provide 18” clearance for the connector. The resulting space must remain empty. A flush mounted sheet metal cover may be used on one side only. If covers are to be used on both sides, each cover must be mounted on noncombustible spacers at least 1” clear of the wall.

• Blaze King recommends the use of a Stainless steel liner, preferably insulated, inside a masonry chimney. This is to maintain proper draft and overall better operation of the unit.

Your local dealer or local jurisdiction can provide details of approved methods of passing a chimney connector through a combustible wall in your area. In USA, the National Fire Protection Association has minimum standards to comply
with. In Canada , this type of installation must conform to CAN/CSA-B365, Installation Code for Solid Fuel Burning Appliances and Equipment.

RECOMMENDED FLUE HEIGHTS

1. At sea level the minimum height is a 15 ft (4.6 m) straight run.
2. Add the following vertical height to the flue to compensate for:
   • 45° elbow = 1.0 ft (.30 m)
   • 90° elbow = 2.0 ft (.61 m)
   • “T” section= 3.0 ft (.91 m)
3. Each foot of horizontal run = 2 ft (.61 m) of vertical rise.

Example:

• One 90° elbow = 2ft (.61 m)
• 2ft Horizontal run = 4ft (1.2 m)
• One base “T” = 3ft (.91 m)
• Total height addition = 9ft (2.7 m) at sea level

MINIMUM RECOMMENDED FLUE HEIGHT

ELEVATION ABOVE SEA LEVEL|

NUMBER OF ELBOWS

 | 0| 2 X 15°| 2 X 30°| 2 X 45°
0 – 1000 ft

0 – 305 m

| 15

4.6 m

| 16

4.9 m

| 18

5.5 m

| 19

5.8 m

1000 – 2000 ft

305 – 610 m

| 15.5

4.7 m

| 16.5

5.0 m

| 18.5

5.6 m

| 19.5

5.9 m

2000 – 3000 ft

610 – 914 m

| 16

4.9 m

| 17

5.2 m

| 19

5.8 m

| 20

6.1 m

3000 – 4000 ft

914 – 1219 m

| 16.5

5.0 m

| 17.5

5.3 m

| 19.5

5.9 m

| 20.5

6.2 m

4000 – 5000 ft

1219 – 1524 m

| 17

5.2 m

| 18

5.5 m

| 20

6.1 m

| 21

6.4 m

5000 – 6000 ft

1524 – 1829 m

| 17.5

5.3 m

| 18.5

5.6 m

| 20.5

6.2 m

| 21.5

6.6 m

6000-7000 ft

1829 – 2134 m

| 18

5.5 m

| 19

5.8 m

| 21

6.4 m

| 22

6.7 m

7000 – 8000 ft

2134 – 2438 m

| 18.5

5.6 m

| 19.5

5.9 m

| 21.5

6.6 m

| 22.5

6.9 m

NOTE: No more than one offset (two elbows allowed).

Two 45°elbows equal one 90° elbow

Please note:

• These are only guidelines. Please refer to the section in the manual pertaining to draft. Every installation is unique and can be influenced by topographical and geographical phenomena.
• The use of a manometer and an understanding of pressure planes and the stack effect are imperative in planning and executing a successful installation.

BX24.1 PEDESTAL KITS (both S.Z2126 & S.Z2133)

NOTE:
EITHER S.Z2126 PEDESTAL KIT OR S.Z2133 LEG BASE KIT MUST BE INSTALLED BEFORE STOVE CAN BE DUCTED AND READY FOR USE.

TOOLS NEEDED FOR INSTALLATION: 7/16” wrench or socket wrench

INSTALLATION

1. Lean stove rearwards and lay flat on back to gain access to stove bottom. NOTE: Use extreme caution when leaning the stove over to avoid injury or damage to the flooring or appliance. Place cardbaord inside the firebox to support bricks when leaning the stove.
2. Unpackage pedestal kit and postion beneath underside of stove bottom, keeping centered left to right.
3. With the x4 mounting holes in pedestal kit aligned with the x4 pem nuts in stove bottom, fasten all four 1/4”-20 hex head cap screws with 1/4” washers into the stove base (hardware included w/ pedestal kits).
4. Ensure pedestal is secured in desired position, then lean stove forwrads and up onto the pedestal.

OPERATING INSTRUCTIONS

YOUR FIRST FIRE!
The following contain information on the operation of the major components on your Blaze King appliance. Please take the time to read through this section as it will give you a better understanding of how your appliance works. This understanding will help you to operate your appliance at its optimum level thus extended its life while allowing you to get the highest efficiencies from your heater.

INTRODUCTION
All Blaze King free standing wood appliances are designed as radiant room space heaters. They have been designed and tested to be installed in insulated habitable rooms areas of your dwelling. The appliance has not been designed to be installed in a concrete uninsulated basement or in a shop/garage environment. Such applications may cause the thermostat to be unresponsive due the constant call for heat resulting in appliance being in a constant or over fire situation. Consequential damage from this type of operation will deem the warranty null and void.

All Blaze King wood appliances are designed to burn cord wood only. Dimensional timber off cuts, very low moisture content small diameter wood and pressed wood logs, when used in excess, may result in excessive internal firebox temperatures that can cause causing irreversible damage to the firebox’s internal structure. Excessive temperatures can be caused by many small pieces of very low moisture content wood being used as a primary fuel source. This may be evident by warping or warped internal plates and retainers, possible cracking of the outer firebox and possibly premature failure of the catalytic combustor. All wood appliances should be cleaned out and inspected at the end of every burning season to identify if any internal components have been affected during the burning season. If problems are observed steps must be taken to identify and correct the problem before the subsequent burning season. Failure to do so will result in the warranty of the product being null and void.

EFFICIENCY
Efficiency was determined using the method outlined in B415.1-10 test method. It is represented by the Higher Heating Value (HHV) as the fuel used during testing contains between 19% – 25% water moisture included in the total calculated fuel weight. (Other test methods such as LHV or Low Heating Value, does not take the water moisture into account). Annual Fuel Utilization Efficiency (AFUE) attempts to represent the actual, season long, average efficiency of an appliance. HHV is the actual, calculated average efficiency obtained under test conditions. Using correctly seasoned wood is important when trying to gain efficiency. The more seasoned (dry) the wood, the higher the efficiency (less energy wasted on eliminating moisture during combustion). Operating your Blaze King at lower settings will result in higher efficiencies as the fuel will undergo a more complete combustion. For maximum efficiency, the appliance should be installed in a location that provides adequate intake/combustion air as well as a location that will allow for the straightest run of optimal chimney length to establish necessary draft .

FAN OPERATION
Fans are an optional item for most Blaze King appliances. If fans are installed on your appliance, they should be turned off until the stove reaches normal operating temperatures. Approximately 30 minutes after a fire has been established within the appliance, the fan speed should match the thermostat control setting. (i.e. if your themrostat is set to a medium heat output then your fan should also be set at medium, low—low, high—high etc.). We recommend the use of fans on all of our wood appliances. The fan system recirculates room air over the hot surfaces of your appliance and helps spread this super heated air around your home.

SELECTING WOOD

WARNING:

• THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLORED PAPER, CARDBOARD, SOLVENTS OR GARBAGE.
• HIGHER EFFICIENCIES AND LOWER EMISSIONS WILL GENERALLY RESULT WHEN BURNING AIR DRIED SEASONED WOODS, AS COMPARED TO WET, GREEN OR FRESHLY CUT WOODS.
• BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION. WHEN IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

It takes a great deal of energy to evaporate the moisture contained in green or wet wood and that energy will not be heating your house. Green or wet wood will also greatly increase creosote issues. To ensure that your wood fuel has a moisture content of 20% or lower, only use seasoned wood that has been split, stacked, and protected from rain or snow for at least 24 months. Firewood should be split and stacked in a manner that allows for air flow to all areas. Never burn salt-water driftwood as it is very corrosive and will deteriorate the structure of the appliance. The burning of salt-water driftwood will void the warranty. Both hardwood and softwood burn equally well in this appliance, but the more dense hardwood will weigh more per cord and burn a little slower and longer.

The only accurate way to determine wood moisture is to purchase a moisture meter.

WARNING:

• NEVER START A FIRE UNLESS ALL BRICKS ARE CORRECTLY PLACED INSIDE THE FIREBOX. CHECK THE INSTALLATION INSTRUCTIONS CAREFULLY.
• ALWAYS OPEN THE BYPASS DOOR BEFORE OPENING THE LOADING DOOR.
• ONCE THE LOADING DOOR IS CLOSED, CLOSE THE BYPASS DOOR DIRECTLY AFTER THE CATALYTIC THERMOMETER NEEDLE IS IN THE ACTIVE ZONE.

HOW TO USE MOISTURE METERS

1. Take a random selection of around 3-4 logs per cubic yard or cubic meter.
2. Split each log down the middle.
3. In the center of log push pins of meter along grain – three measurements are taken on the freshly split surface: 2” or 5 cm in from each end of the log and in the middle of the split surface with sufficient contact (see figure).
4. Do this to all the logs and take an average of the readings (this will be only an approximate indication but a good guide).

BYPASS DOOR & BYPASS HANDLE
Your catalytic wood burning appliance is fitted with a bypass door which allows exhaust from the fire to temporarily bypass the catalytic combustor. The bypass door is located inside the dome of the firebox at the top of the appliance. To open the bypass door, use the bypass handle to grab the side of the bypass latch (Fig. A) and pull the rod outward. To close, position the bypass handle on the center of the bypasss latch (Fig. B) push inward. The bypass handle can be hung from the left or right-hand notch below the ash lip of the appliance. NEVER OPEN THE LOADING DOOR WITHOUT FIRST OPENING THE BYPASS DOOR

WARNING:
DO NOT TOUCH THE BYPASS LATCH DIRECTLY, ALWAYS USE THE BYPASS HANDLE. DURING OPERATION THE BYPASS LATCH GETS VERY HOT AND CAN CAUSE SERIOUS BURNS.

CATALYTIC THERMOMETER
The catalytic thermometer is located on the top of the appliance. Its sole purpose is to indicate whether the combustor is ACTIVE or INACTIVE. It is important to ensure that the appliance is operated in the stove in the ACTIVE zone. When the thermometer reads INACTIVE it means that the combustor temperature is below 500F and is not producing a clean burn. For the most accurate reading, turn the fan off for approximately 5 minutes before reading the thermometer. For calibration instructions refer to “CATALYTIC THERMOMETER” in the “MAINTENANCE” section.

THERMOSTAT
The thermostat is located below the ash lip of the appliance and is controlled by the thermostat knob which is located on the left side of the appliance. When the knob is positioned at the HIGH setting, the appliance will operate at its highest burn rate and deliver its maximum heat output. As the knob is rotated counter clockwise the burn rate will decrease along with heat output. Burn rate is greatly influenced by location, installation, and external environment, so you may find it necessary to reposition the knob until you find the ideal setting to suit your situation. Please note that all adjustments to the thermostat should be done gradually as too rapid a change may cause the thermostat to operate improperly. The thermostat is set at the factory. DO NOT TAMPER WITH THE THERMOSTAT, this will result in a malfunctioning thermostat.

LIGHTING THE FIRE

NOTE:
As you heat up the stove for the first time, the paint will go through a curing process and will give off an odor. To minimize the inconvenience, burn the stove at a low temperature setting for several hours. It is advisable to open a door or window until the odor dissipates. You may also notice a change in color as the paint cures, this is normal and will appear uniform after subsequent firings.

1. DO NOT USE A GRATE. BUILD THE FIRE DIRECTLY ON THE BRICK IN THE BOTTOM OF THE STOVE.
2. Set the thermostat to HIGH (maximum) position and turn the fan (if fitted) OFF.
3. Open both the loading door and the bypass door (bypass latch / rod pulled out using bypass handle).
4. Place 10 balls of non-glossy paper towards the front of the bottom of the firebox then stack 20 pieces of kindling on top of the paper in a crisscross fashion (leaving air gaps in between sticks).
5. Light the fire and allow it to get a good start while leaving the loading door cracked open (approximately 3 to 5 minutes). DO NOT LEAVE THE STOVE UNATTENDED.
6. Once the kindling is fully on fire, place two or three medium size logs onto the fire. Keeping the loading door unlatched, allow the logs to catch fire (approximately 5 minutes). DO NOT LEAVE THE STOVE UNATTENDED.
7. Once the logs are burning, latch the loading door shut BUT keep the bypass door open. Leaving the loading door open after the wood load has caught fire may cause premature failure of the catalytic combustor.
8. When nearly all of the wood in the firebox is fully burning, finish loading the appliance. Lay the wood as far back in the stove as possible. Latch the loading door shut and observe the catalytic thermometer. Once the needle is in the ACTIVE ZONE, close the bypass door.
9. Let the fire burn with the thermostat at the HIGH setting for 20-30 minutes or until the fire is well established. This ensures that the stove, catalyst, and wood load are all stabilized at optimum operating temperatures. The temperature in the stove and the gases entering the combustor must be raised to at least 500F (indicated by the thermometer needle in the ACTIVE ZONE) for catalytic activity to be initiated.
10. After 20-30 minutes or once the fire is well established, gradually turn the thermostat down to the desired heat output setting. Please note that if the thermostat is turned down too low too quickly, the fire may go out or the combustor may stop working, indicated by the thermometer needle falling into the INACTIVE ZONE. If this happens, simply thurn the thermostat back to a higher heat output setting to let the fire reestablish itself.
11. If installed, turn the fan on after the initial warm up period of 20-30 minutes.

Probably the least understood requirement in maintaining a good fire is that of establishing a good base of coals or embers. A good bed of hot coals or embers will maintain a more even temperature as well as getting the new load of wood started easily. Put as much wood into the appliance as needed, practice will teach the amount of wood necessary to keep the fire going until the next reloading time. Don’t be afraid to fill it completely if necessary. With the Blaze King thermostat, the wood will only burn at the rate set on the thermostat. Once the fire is established, the appliance should be left to complete the full burn cycle. This is evident by a) only coal bed (ember bed) remaining or b) the catalytic thermometer hovers just inside the active zone. Following this procedure will maximize the efficiency of the appliance as well as limit exhaust emissions and smoke spillage.

RELOADING PROCEDURE
WHEN PREPARING TO RELOAD, IF THE NEEDLE ON THE CATALYTIC THERMOMETER IS STILL IN THE ACTIVE ZONE, FOLLOW THE PROCEDURE BELOW; IF THE NEEDLE HAS DROPPED INTO THE INACTIVE ZONE, REFER BACK TO THE “LIGHTING THE FIRE”.

It is important to note that the catalytic thermometer is sim-ply displaying the temperature of the catalytic combustor. It may be used as an aide when it comes to indentifying a reload point, but other factors such as lack of fuel in the fire-box or dropping room temperatures should be used as well.

1. Have your next load of wood ready before beginning. Turn the thermostat to HIGH. Wait 2 minutes for the air flow to stabilize.
2. To help minimize smoke spillage into the room, you may wish to open the bypass door and again wait 2 minutes for the air flow to stabilize.
3. Crack open the loading door to allow ambient room air to be introduced into the firebox, this may take a minute to stabilize.
4.  Slowly open the loading door and proceed to reload the firebox. If you experience excessive smoke spillage, slightly close the loading door to re-establish a draft through the chimney.
5. Once loaded, latch the loading door shut and (if opened) close the bypass door immediately. Let the fire burn on the HIGH thermostat setting for 20 to 30 minutes OR until the fire is very well established. At that point, turn the thermostat down to the desired setting. Keep in mind you may not see a large amount of flame activity in the lower thermostat setting. The thermometer needle will remain in the active zone indicating that the burn cycle is continuing.
6. Should you burn the stove on a very low setting for extended periods of time, you will begin to see creosote deposits forming on the glass door. To remove these deposits, simply run the stove on HIGH for approximately 30 minutes. The HIGH setting will burn off most of the deposits

Note:
Our loading instructions are outlined in general terms due to the vast array of variables that arise with each installation. Such variables include type of wood fuel, chimney hieght and configuration, installation altitude, seasonal weather conditions, and the desired heat output required. Over time you will learn which settings are necessary to achieve optimal performance with your sepecific installation.

OPTIMAL LOW BURN THERMOSTAT SETTING
Your Blaze King appliance was tested and certified in accordance to the New Source Performace Standards for Residential Wood Heaters. During this test series, the low burn rate of the unit was determined by setting the thermostat knob to a position that yeilded the lowest burn rate achievable. Considering that certification testing was conducting in a controlled labratory environment with the appliance connected to a 15ft tall chimney, you may find that your optimal low burn thermostat setting is either above of below the certification test setting based on your location, installation, and the external environment you are operating in. If you find that you are setting your thermostat beyond the test setting, please note that if the thermostat is turned down too low the fire may go out or the combustor may stop working which is indicated by the thermometer needle falling into the INACTIVE ZONE. If this happens, simply turn the thermostat back to a higher heat output setting and let the fire reestablish itself.

WOOD BURNING IN THE SHOULDER SEASON
There are a few things to consider if you choose to light a fire during the spring or fall seasons when the outside temperature is milder, perhaps 55°F to 70°F (13°C to 21°C).

You may notice smoke spillage out of the loading door when it is opened during start up or reloading. This is caused by a lack of natural draft within the chimney system. The temperature difference between the chimney system and the outside air causes flue gasses to be drawn up and out of the chimney. Smaller temperature differences produce less draft in your chimney system than larger temperature differences. This air movement, referred to as Stack Effect, is also influenced by air density and moisture differences. To eliminate the smoke spilliage you may have to stoke the fire for longer than usual. Once the fire warms the chimney the draft will improve and spillage will be reduced. When operating the appliance on a lower thermostat setting, the resultant lower flue temperatures can cause your chimney system to cool down. This also decreases natural draft and spillage may occur.

General Rules for burning in the shoulder season:

• Run your appliance on HIGH for 30 minutes after start up and reloading before gradually turning the thermostat down to the desired heat output setting.
• The thermostat setting needs to be high enough to keep the catalytic thermometer in the active zone. If the thermometer will not stay in the active zone, turn the thermostat to a higher setting and then wait 15 minutes to confirm that the thermometer remains in the active zone. Repeat as required.
• If your appliance is producing too much heat, try to reduce the volume of wood fuel loads rather than turning your thermostat down. It is good burning practice to build smaller, hotter fires on milder days in the spring and fall.

ICE – FORMATION AND PREVENTION
Most of what you see coming from the chimney of a properly operating catalytic appliance is water vapor. In extremely cold weather, and with some exterior chimneys, this vapor may freeze in the chimney to the point of actually blocking the chimney and extinguishing the fire. In such weather, burn the appliance for 5 to 10 minutes with the thermostat set to HIGH to melt any possible ice build.

CATALYST MONITORING

WARNING:
DO NOT USE THE APPLIANCE WITHOUT A COMBUSTOR

It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning properly. A non-functioning combustor will result in a loss of heating efficiency, and an increase in creosote and emissions. Following is a list of items that should be checked on a periodic basis:

• Combustors should be visually inspected at least three times during the heating season to determine if physical degradation has occurred. Actual removal of the combustor is not recommended unless more detailed inspection is warranted because of decreased performance. Refer to “CATALYTIC COMBUSTOR TROUBLESHOOTING”.
• This catalytic heater is equipped with a temperature probe to monitor catalyst operation. Properly functioning combustors typically maintain temperatures in excess of 500°F (indicated by the thermometer needle in the active zone), and often reach temperatures in excess of 1000°F. If catalyst temperatures fall below 500°F (indicated by the thermometer needle in the inactive zone), refer to next step and to “CATALYTIC COMBUSTOR, TESTING” below.
• You can get an indication of whether the catalyst is working by comparing the amount of smoke leaving the chimney when the smoke is going through the combustor and catalyst light-off has been achieved, to the amount of smoke leaving the chimney when smoke is not routed through the combustor (bypass mode):
  • Light the appliance as per the lighting instructions (see “LIGHTING THE FIRE”). With smoke routed through the catalyst, go outside and observe the emissions leaving the chimney.
  • Open the bypass mechanism, wait approximately 15 minutes, and again observe the emissions leaving the chimney. Significantly more smoke will be seen when the exhaust is not routed through the combustor (bypass mode). Some smoke may be visible shortly after you start the fire and shortly after reloading the fire. Allow 20 to 30 minutes for the fire to stabilize before making observations.

CATALYTIC COMBUSTOR, TESTING
Light the fire per the lighting instructions. After 1 hour of burning a well established fire, position the thermostat knob to a medium – low burn rate setting. Allow 5 minutes for the catalytic thermometer to reach equiliburm and observe the location of the indicator needle. A properly functioning combustor will have an active temperture greater than 500F and the thermometer will read in the ACTIVE zone. A “tired” or “dead” combustor will yield thermometer reading in the INACTIVE zone. Repeat this procedure for at least 3 burn cycles. If, after several burn cycles, the thermometer will not indicate an ACTIVE reading your combustor may require cleaning or replacement. If, after cleaning and reburning, your combustor is still not producing an ACTIVE reading you should contact your Blaze King dealer for a replacement combustor. Note – It is also possible that the catalytic thermometer itself may be functioning incorrectly. Before condemning the combustor, read CATALYTIC THERMOMETER in OPERATING INSTRUCTIONS.

CATALYTIC COMBUSTOR, CLEANING
Under certain conditions, ash particles may become attached to the face of the combustor. These may be seen while the combustor is in the glowing stage, or when the fire is out. Any deposit on the visible face of the combustor should be removed. Wait until the fire is out and the appliance is cold before performing any cleaning. Brushing the combustor with a soft bristle paint brush will remove some deposits. Passing a vacuum cleaner wand or brush near the face of the combustor will remove most deposits. (Hot ash in a vacuum cleaner bag will burn, may melt the vacuum or cause a house fire. Exercise caution and never clean the appliance when the appliance or ashes are hot.) Never scrape the combustor with any hard tool or brush. Never run pipe cleaner through the individual cells of the combustor. This is not needed, and may do more harm than good. Limit cleaning to the face of the combustor. NOTE: Never remove a combustor without approved combustor gasket in hand as original gasket will fall apart when removed from appliance. Remember to re-install the Flame Shield (the perforated plate) in same position it was found.

TIP: A hot fire will usually prove to be the best method of cleaning the combustor of deposits.

CATALYTIC COMBUSTOR, TROUBLESHOOTING

PROBLEM – CREOSOTE PLUGGING

Possible Cause: Burning materials that produce a lot of char and fly-ash.

Solution: Do not burn materials such as garbage, gift wrap, or cardboard.

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Possible Cause: Burning wet, pitchy woods or burning large loads of small diameter wood with the combustor in the operating position without the thermostat needle in the active zone.

Solution: Burn dry, seasoned wood, don’t engage the bypass until the temperatures are high enough to initiate light-off (indicated by the thermostat needle in the active zone).

Possible Cause: Combustor not functioning. If proper burning procedures have been followed to no avail, the combustor is not functioning.

Solution: Replace the combustor with a genuine Blaze King combustor (failure to do so will void your warranty).

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PROBLEM – CATALYST PEELING

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Possible Cause: Extreme temperatures (above 1800°F, or 1000°C.) at combustor surface can cause the catalysts to peel. Over firing and flame impingement on the combustor are primary causes. Minor peeling photo shows minor peeling that is normal and does not affect function. Severe peeling photo shows that are closed or plugged.

Solution: Avoid extreme temperatures and flame impingement.

If peeling is severe, remove and replace combustor.

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PROBLEM – CATALYST DEACTIVATION

Possible Cause: Burning large quantities of trash, pressure- treated lumber, or painted woods.

Solution: Burn quality woods available in your area. If you decide the catalyst has been deactivated, replace combustor with a genuine Blaze King combustor (failure to do so will void your warranty).

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PROBLEM – CATALYST MASKING

(The catalyst is coated with a layer of fly-ash or soot which prevents catalytic activity)

**Possible Cause: Accumulation of fly-ash
Solution:** Brush cooled combustor with a soft-bristled brush or vacuum lightly at least once per burning season.

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PROBLEM – THERMAL CRACKING

**Possible Cause: Normal operation, as long as the combustor remains intact.
Solution:** If cracking causes large pieces to fall out, replace the combustor.

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PROBLEM – MECHANICAL CRACKING

Possible Cause: Mishandling, abuse, or operating without a properly gasket sealed combustor.

Solution: Handle with care

**Possible Cause: Distortion of holding collar.
Solution:** Combustor should be held firmly in its can. It should slide easily into and out of the holding collar of the stove. If severe cracking has resulted in loss of large chunks of combustor, replace combustor. Also replace any warped stove parts.

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PROBLEM – CRUMBLING

**Possible Cause: Air leaks
Solution:** Inspect door gasket, see “MAINTENANCE”.

Possible Cause: High draft
Solution: Maintain draft to manufactured specifications.

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CATALYTIC COMBUSTOR, REPLACEMENT

BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK
The catalytic thermometer on top of the stove should read in the active zone after the stove has been in operation for several hours. If the thermometer’s indicator needle does not stay in the active zone, even with a hot fire, over a 7-10 day period of regular use, the combustor may need replacement or cleaning, see “CATALYST MONITORING”. If the combustor needs replacing then discontinue use of the appliance until the combustor is replaced. If the combustor must be examined or replaced contact your Blaze King dealer.

1. The removal of a Blaze King Catalytic combustor requires a small flat blade screwdriver or pocket knife. The stove fire must be out for at least 12 hours prior to the removal process. A combustor can reach 1400°F and hold high temperatures for several hours even after the fire is out. After waiting 12 hours, first remove the flame shield by simply lifting the shield off the two tabs at either side. Pay particular attention to orientation as there is a top and bottom edge to the flame shield.
2. Once you remove the flame shield, you’ll find the combustor. The honeycomb combustor can be made of different materials such as cordierite, mulite or even stainless steel. They are all the same with regard to removal and caution should be taken so as to not drop or damage the combustor. If your combustor has never been cleaned according the manufacturers directions, you may wish to clean the combustor before replacing it with a new combustor, see “CATALYTIC COMBUSTOR CLEANING”.
3. The combustor has a metal tab across the bottom and on each side of the combustor. Using a flat blade screwdriver or pocket knife blade, slide the blade behind the metal tab and the heavy steel dome of the stove. The dome is the housing that surrounds the combustor. Apply slight pressure until the combustor begins to move forward, about 1/4”. Repeat the process on the opposite end tab. By working back and forth the combustor will work free of the dome housing. It is normal for the gasket surrounding the metal band to fall apart during this process. New combustors are shipped with a new gasket.
4. Now that the combustor has been removed you’ll be able to see one stainless bypass retainer on each side. These can remain in place and do not need to be removed. These clips are not fixed in position and can fall into the firebox. Make sure they are in position before replacing the combustor. Using the same screwdriver or pocket knife, scrape any old gasket from the surface areas of the dome. The dome is the housing that surrounds the combustor. If you clean your existing combustor, you’ll need to order replacement combustor gasket. It is always a good idea to have a spare combustor gasket on hand prior to performing any maintenance. If you purchase a new combustor a new gasket will already be applied to the combustor.
5. This new combustor already has the gasket installed. Note the 1” wide masking tape. This tape will help to keep the leading edge of the gasket from snagging during installation. If you’ve cleaned your combustor, wrap the combustor gasket as you see here and use the 1” masking tape around the perimeter front and rear. During the first fire the masking tape will burn off and the combustor gasket will swell providing a tight seal. It is this tight seal that improves efficiency and performance. You should never burn your stove without a combustor gasket installed.
6. Since the combustor is only 2” deep, there is ample room to lift the new combustor into place. REMEMBER TO HAVE THE TAB ACROSS THE BOTTOM EDGE OF THE COMBUSTOR AS IT IS INSTALLED. Slowly push the combustor in at the top apply even pressure to the left and right corners. This will allow for a better view of the bottom edge for the final fitting. DO NOT FORCE THE COMBUSTOR INTO THE DOME. TAKE YOUR TIME AND WORK IT INTO PLACE SLOWLY.
7. Once the combustor is installed completely so that all three tabs at touching the face of the dome, replace the flame shield. Note the brackets welded to the back flame shield are shaped like a triangle.The point of the triangle should face down when installed correctly. Never operate your stove without the flame shield in place. The flame shield will protect the face of the combustor against damages from wood when loading and other possible damages that can occur during the cleaning process.
8. The flame shield will rest on the two tabs located on the dome guard and lean slightly forward. Now that your combustor has been installed you can relight your stove. You will continue to receive excellent efficiency and clean burning for years to come. A few reminders, never burn anything other than dry, seasoned cordwood. Burning anything else may contaminate or ruin your new combustor. Also remember to keep your front loading door gasket seal properly adjusted, see “LOADING DOOR TENSION ADJUSTMENT”. Doing so will improve burn times and extend combustor life span.

The combustor supplied with this heater is a 115-0335 metal combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to:

Blaze King Industries / Valley Comfort Systems Warranty Department, 1290 Commercial Way Penticton, BC Canada V2A 3H5, Ph: 250-493-7444| Blaze King Industries Warranty Department, 146 A Street

Walla, Walla, Washington 99362, Ph: 509-522-2730

MAINTENANCE

RUN-AWAY OR CHIMNEY FIRE

WARNING:
A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRE DAMAGE IS NOT COVERED BY THE LIMITED WARRANTY.

CAUSES:

1. Using incorrect fuel, or small fuel pieces which would normally be used as kindling.
2. Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door.
3. Improperly installed or worn gaskets.
4. Creosote build up in the chimney.

SOLUTIONS:

1. Do not burn treated or processed wood, coal, charcoal, colored paper or cardboard.
2. Be careful not to over fire the appliance by leaving the door open too long after the initial start-up.
3. Replace worn, dried out (inflexible) gaskets.
4. Have your chimney cleaned regularly.
5. WHAT TO DO IF A RUN-AWAY OR CHIMNEY FIRE STARTS:
6. Close the draft fully (lowest position) by shutting off thermostat, and make sure firebox is closed tightly.
7. Call the local fire department.
8. Examine the chimney, attic and roof of the house, to see if any part has become hot enough to catch fire. If necessary spray with a fire extinguisher or water from a garden hose.
9. Do not operate the appliance again until you are certain the chimney has not been damaged.

CREOSOTE FORMATION AND REMOVAL
When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. These vapors condense in the relatively cooler chimney flue of a slow burning fire and when ignited, make an extremely hot fire. Check your chimney for creosote and soot regularly, until a safe frequency for cleaning is established. The chimney connector and chimney should be inspected regularly during the heating season to determine if a creosote build up has occurred. Be aware that the hotter the fire, the less creosote is deposited. If accumulation is excessive, clean the chimney. You may want to call a professional chimney sweep to clean it. Both the chimney and the appliance have to be cleaned at least once a year or as often as necessary. Have a clearly understood plan to handle a chimney fire.

CHIMNEY MAINTENANCE
The most efficient method to sweep the chimney is using a hard brush. Brush downwards so soot and creosote residues will come off the inner surface and fall to the bottom of the chimney where they can be removed easily.
The chimney must be checked regularly and if creosote has accumulated, it must be removed without delay. Cleaning on a regular basis should be sufficient during the coldest months. ENSURE THE BYPASS DOOR IS OPEN PRIOR TO CLEANING THE CHIMNEY SO THE SOOT AND CREOSOTE FALLS INTO THE FIREBOX.

Chimney/Flue Inspection:

1. The chimney should be inspected regularly during the heating season.
2. If possible, the chimney should be dismantled and cleaned.
3. The chimney should be inspected for possible damage.
4. If it is in good condition, put the chimney back in place; otherwise, it must be replaced.

FIRE EXTINGUISHERS AND SMOKE DETECTORS
All homes with a solid fuel burning appliance should have at least one fire extinguisher in a central location, known to all, and at least one smoke detector in the room containing the appliance. If it sounds an alarm, correct the cause but do not de-activate or relocate the smoke detector.

ASH REMOVAL
This appliance is required to be cleaned frequently because soot, creosote and ash may accumulate. Wait until the appliance is fully cooled off before the removal of ashes. ALWAYS REMOVE THE ASH BUCKET IMMEDIATELY AFTER FILLING. Ashes should be removed any time they come within one inch of the door opening. It is not necessary or advisable to completely remove all of the ashes when cleaning this appliance. Wood burns best in a bed of ashes 1/2” thick. Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground (outside), well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste shall not be placed in this container.

WARNING:
NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON MONOXIDE AND / OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION AND POSSIBLE DEATH.

LOADING DOOR GASKET INSPECTION
Inspect the door gasket for physical deterioration, missing sections or obvious leakage. The appliance front should make a groove in the gasket material – one side of the groove (toward the inside) will often be dark or black, and the other side (toward the outside) should be light or white. Dark smudges on the outside of the groove may indicate an air leak. If the groove is very shallow or missing, or if there is a heavy ash or creosote deposit along the bottom edge of the gasket, it may need to be replaced. Frayed or broken gasket material, or a gasket that is hard and unyielding, will also indicate need for replacement. Any time a piece of gasket is missing or is broken anywhere, the entire gasket must be replaced.
To check the gasket further, wait until the appliance is cooled and insert a piece of paper (a dollar bill will work) into the door opening and close and latch the door. Obvious resistance should be felt when pulling the paper out Repeat this check several times around the perimeter of the door.

LOADING DOOR GASKET REPLACEMENT

BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK

1. If the door gasket is to be replaced, be sure you have Blaze King 7/8” fiber glass gasket ready to re-install, as well as high temperature adhesive. See your Blaze King dealer.
2. Be sure the fire is out and the stove has cooled down. The door should be removed by lifting up and out, off of the hinge pins. Then lay the door flat.
3. With a pair of pliers, pull the old door gasket out of the channel and dispose of it.
4. Thoroughly clean out the channel so the new silicone adhesive will adhere and the gasket will fit smoothly.
5. Dry fit the new gasket first to ensure proper fit. Do not stretch or cut the gasket. Distribute the gasket evenly around the frame.
6. Run a small bead of a high temperature silicone adhesive along the center of the channel. DO NOT USE HOUSEHOLD SILICONE CAULKING. High temperature silicone may be obtained from wood stove dealer.
7. Start the new gasket in the lower right corner. Do not stretch or cut the gasket. Distribute the gasket evenly around the frame.
8. Allow the adhesive to dry before closing the loading door. The loading door tension may need to be adjusted, see “LOADING DOOR TENSION ADJUSTMENT”.
9. Check the fit of the door gasket. Insert a narrow strip of paper into the door opening and close and latch the door. Obvious resistance should be felt when pulling the paper out. Repeat this check several times around the perimeter of the door. If no resistance is felt, adjust door latch catch, see “LOADING DOOR TENSION ADJUSTMENT”.
10. A tight sealing door extends the burn times & protects the combustor.

BYPASS DOOR GASKET RETAINER REPLACEMENT #Z2022

1. Remove flame shield. (see CATALYTIC COMBUSTOR REPLACEMENT step 1)
2. Remove the combustor. (see CATALYTIC COMBUSTOR REPLACEMENT step 2-4)
3. Remove hanging smoke baffle.
4. Open bypass door (slide it all the way forward) and unthread/remove the 1/4-20 bolts and washers that fastens the bypass door to the bypass rod bracket. Remove the bypass door through the combustor opening once detached.
5. Remove the two 1/4-20 bolts and washers that hold the dome guard in place, be sure to support the dome guard during this process is it will come loose. Once the dome guard is removed, unthread the two 1/4-20 coupling nuts that spaced the dome guard from the dome bottom.
6. Remove the fourteen remaining 1/4-20 nuts from the dome bottom as well as the bypass shield. Lift the bypass door gasket retainer assembly upwards (enough to clear the threaded posts from the dome) and remove through the combustor opening. Once removed, ensure all debris is cleared from the inner surface of the dome.
7. Once the inner dome surface has been cleared, insert the new bypass door gasket retainer assembly and follow the above instructions in reverse to ensure complete install. Ensure that 1/8” ceramic paper is in between the gasket retainer assembly and inner dome surface. Also ensure that all nuts are completely fastened up to the dome bottom. When tightening the 1/4-20 bolt through the bypass door into the bypass rod bracket, do not over tighten. Simply finger tighten the bolt as this allows the bypass door to move down as the gasket begins to seat after the first few fires.
8. When reinstalling the combustor, ensure it has been rewrapped with new expanding gasket that was supplied with the replacement kit. Do not install combustor without gasket.

DOOR GLASS GASKET INSPECTION
When the appliance is cold, hold the glass by placing the palm of each hand on either side of the glass. Press firmly and try to move the glass. If the glass moves the door glass retainers may need to be tightened or the door glass gasket may need to be replaced.

1. Inspect the door glass gasket. If the gasket is frayed or missing sections replace the gasket.
2. Inspect the glass retainers and ensure the screws holding the retainers in place are tight. Hand tighten plus 1/4 turn. Do not over tighten.

DOOR GLASS GASKET REPLACEMENT

BLAZE KING RECOMMENDS YOUR DEALER PERFORM THIS TASK

1. You will require Blaze King glass gasket and Blaze King door gasket. Please see your Blaze King dealer.
2. Remove the old glass gasket.
3. Starting at the corner opposite of the “Blaze King” logo, carefully wrap the gasket around the edges, pressing firmly onto the sides of the glass with the gasket centered on the edge. Finish the wrapping with a 1/2” overlap. Ensure the thickness of the gasket remains consistent and uniform.
4. Install glass with the “Blaze King” logo to the lower left corner of the door. Install the glass retainers with original fasteners. Ensure the glass is parallel to the frame and tighten the fasteners evenly.
5. Follow steps on “LOADING DOOR GASKET REPLACEMENT”.

DOOR GLASS, CLEANING
The best way to keep the glass clean is to leave the appliance on high burn for a period of time after each reloading The moisture which is driven from a new load of wood contributes much of the creosote on the inside of the glass. Removing that moisture at the beginning of the burn cycle helps to keep the glass clean. Leaving the thermostat on a higher setting for 30 minutes to an hour before turning to low for an overnight burn will also help. Heavier deposits may require hand cleaning. Manual glass cleaning should be done when the appliance and glass are cool. DO NOT CLEAN THE GLASS WHILE IT IS HOT. WARNING: Do not use abrasive cleaners to clean the glass. Use a soft cloth. After using any cleaner, thoroughly rinse the glass with water to remove any deposits left by the cleaner. Failure to remove all traces of glass cleaner will result in the glass cleaner residue baking on. This residue may be very difficult to remove.

NOTE: YOUR DOOR WAS SET AT THE FACTORY, DO NOT ADJUST UNLESS NECESSARY

LOADING DOOR TENSION ADJUSTMENT

1. Open the door.
2. To tighten the door tension use a 7/16” wrench to loosen the two nuts on the latch cover. Slide the latch cover towards the back of the appliance and tighten nuts. (Fig. 1)Repeat paper test (see “LOADING DOOR GASKET INSPECTION”)

WARNING:
DO NOT OPERATE THIS WOOD APPLIANCE IF THE DOOR GASKET IS MISSING OR DAMAGED. DANGEROUS OVER FIRING CAN OCCUR WHICH CAN DAMAGE THE APPLIANCE OR IGNITE CREOSOTE IN THE CHIMNEY, POSSIBLY CAUSING A HOUSE FIRE. IF ANY PART OF THE WOODAPPLIANCE OR FLUE SYSTEM IS GLOWING THE APPLIANCE IS BEING OVER FIRED.

LOADING DOOR HINGE ADJUSTMENT

1. Open the door to 90°.
2. Hold bottom nuts using a 9/16” wrench. Use a 1/4” Allen head screwdriver to back nuts off the bolts. (Fig. 2)
3. Remove the door by lifting up and out.
4. Loosen the four door hinge nuts using a 7/16” wrench. Slide door hinges in to tighten door seal and out to loosen door seal.(Fig. 3)
5. Put door back on using nuts and bolts.
6. Repeat paper test (see “LOADING DOOR GASKET INSPECTION”).

OPTIONAL FAN ASSEMBLY
Routine maintenance of the fan assembly on the back of the appliance is not required. However, should it become necessary to replace an individual fan or rheostat, contact your local dealer.

THERMOSTAT
This wood heater thermostat has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. If the thermostat malfunctions contact your dealer for replacement by a qualified installer.

CATALYTIC THERMOMETER
The combustor thermometer tells you what was happening 4-8 minutes ago, and remember, it is only an indication of the temperatures of the gasses after they pass through the combustor. The thermometer probe, the part that fits into the stove, must be cleaned at least once a year. Lift it from the stove (be careful, it may be hot) and wipe or scrape it clean. At room temperature, away from the stove, the indicator should point near the bottom of the “Inactive” zone. If you find that the needle no longer points to the bottom of the “Inactive” zone when the thermometer has been at room temperature for 10 minutes or longer, it may need adjustment. Holding the probe with a pair of pliers, loosen the bolt on the top of the dial. Turn the dial to align the pointer with the bottom of the “Inactive” zone, then retighten the bolt.

NOTE:
IF YOUR BLAZE KING IS EQUIPPED WITH FANS, TURN OFF FANS AND WAIT 10 MINUTES PRIOR TO READING CATALYTIC THERMOMETER INDICATOR. AIR MOVEMENT ACROSS THE TOP OF THE STOVE MAY PROVIDE FALSE READING.

Your Blaze King is designed to allow a wide selection of heat output levels. If you begin to lose control of the amount of heat the stove is emitting, determine the cause early so that major problems may be avoided.

The six major needs of a well-controlled fire are:

1. Knowledgeable operator.
2. Adequate air supply.
3. Firewood of good quality and proper size.
4. Catalytic combustor in good condition.
5. Clean chimney, properly sized and installed.
6. Door gasket tight and firm.

Considering all of the above, number one is the most important for safe and efficient operation of any woodstove. Please study the operation instructions carefully. Consult your BLAZE KING dealer or call the Customer Service Department at Blaze King in the U.S.A. at 509-522-2730 or in Canada at 250-493-7444 if you have any questions not answered in this manual.

All of the six above mentioned needs are interrelated. A deficiency in any one will affect all of the others. If you encounter a problem, determine the source of the problem and then follow-up by checking the other needs as possible contributing factors.

PROBLEM: Chimney Fire

CAUSE

Act immediately regardless of cause

| SOLUTION

Turn the thermostat to lowest setting, check loading door to be sure it is tightly closed.

Call Fire Department.

After the fire is out, have your chimney and flue connector inspected by a certified chimney sweep. A damaged masonry chimney should be repaired or rebuilt. A prefabricated chimney (factory built) that is damaged should be replaced. Any damage to the flue connector should be corrected before the system is used again.

Possible causes of a chimney fire, and remedies for those causes, can be found further in this section: “Excessive Creosote Formation”, and “Spots of Creosote Accumulation in Chimney or Flue Connector”.

PROBLEM: Not enough heat.

CAUSE

Green or wet wood.

Not enough fuel in stove.

| SOLUTION

Use seasoned wood. Don’t be afraid to FULLY load the stove. A FULL load of wood won’t burn any hotter than the thermostat is set.

Obstruction in chimney or cap screen.

Combustor plugged or coated.

| Remove obstruction. See “COMBUSTOR, TESTING” See “COMBUSTOR, CLEANING”
Combustor not functioning.| See “COMBUSTOR, TESTING”.

If needed, replace combustor, See”“COMBUSTOR, REPLACING”.

Thermostat set too low.| Raise thermostat setting.
Thermostat not operating properly.| Consult your Blaze King dealer.
Poor draft caused by an oversize flue| Measure draft with Manometer. See “CHIMNEY DRAFTS” Consult your Blaze King dealer or a chimney sweep.
Strong, gusting winds causing downdraft in chimney| Install wind-resistant chimney cap. Directional caps may not stay freely rotating. If you have a directional cap, check it frequently.
Tightly sealed house, inadequate air supply.| Slightly open a window, near the stove or install an outside air kit.
Reloading too much wood on top of too few coals.| Allow a larger bed of coals to build up.

TROUBLESHOOTING

PROBLEM: Too much heat.

CAUSE

By-Pass door left open.

| SOLUTION

Close the by-pass door.

Thermostat set too high.| Lower thermostat setting.
Loading door gasket leaking, admitting excess air

into firebox.

| Replace door gasket and/or adjust door. See “GASKET INSPECTION”
Excessive draft in the chimney.| Measure draft with a Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep. Install a cap.
Thermostat not operating properly.| Consult your Blaze King dealer.
Wood is too small.| Use larger pieces.
PROBLEM: One or both fans will not run, or there is no adjustment for fan speed.

CAUSE

Fans mounted improperly.

| SOLUTION

Check that fan blade’s not touch edges of hole.

Fan speed control.| Consult your Blaze King dealer for replacement.
PROBLEM: Fans minimum speed too fast or maximum speed too slow.

CAUSE

Fan speed control out of adjustment.

| SOLUTION

Consult your Blaze King Dealer.

PROBLEM: Excessive creosote formation in chimney and chimney Connector.

CAUSE

By-pass door left open.

| SOLUTION

Close by-pass door.

By-pass door not sealing tightly.| Inspect by-pass door and seal for warping. Ash or creosote buildup may occur on door or seat. With stove cold scrape and vacuum area around by-pass. Be sure all mating steel surfaces are clean and smooth.
Improper operation.| Check thermostat setting and operating procedures. See

“THERMOSTAT & OPTIMAL THERMOSTAT SETTING”

Wood too green or wet.| Use seasoned wood. Use a moisture meter to confirm.
Catalytic combustor not operating properly.| Inspect the combustor. See “CATALYTIC COMBUSTOR, TESTING”
Poor draft caused by an oversize or short flue, etc.| Measure draft with Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep.
Chimney too cold or poorly insulated.| Upgrade chimney system. Consult your Blaze King dealer or a chimney sweep.
PROBLEM: Catalytic combustor thermometer (on top of stove) does not go into “Active” zone, or does not stay there for long. (Fans must be in “off” position for 10 minutes prior to checking)

CAUSE

Improper operation.

| SOLUTION

Check thermostat setting and operating procedures. See

“THERMOSTAT & OPTIMAL THERMOSTAT SETTING”

Obstruction in chimney or cap.| Clean chimney, remove obstructions.
Faulty combustor thermometer.| Replace thermometer and Recheck combustor operating Temperature.
Wood too green or wet.| Use seasoned wood.
Combustor plugged or coated.| Clean combustor. See “CATALYTIC COMBUSTOR TESTING”
---|---
Combustor not functioning.| Check and test combustor. If needed replace combustor. See

“CATALYTIC COMBUSTOR, REPLACING”

Thermostat not operating properly.| Consult your blaze King Dealer.
By-pass door leaking or not closing completely.| Inspect and clean area around by-pass doors. Adjust or replace gasket if necessary. Consult your Blaze King Dealer.
PROBLEM: Spots of creosote accumulation in chimney or chimney connector.

CAUSE

Air leaks in chimney or chimney connector.

| SOLUTION

Inspect chimney and / or chimney connector. Repair or replace as necessary. Check to be sure that the chimney connector is installed correctly.

CAUTION: a leaking chimney connector is a fire hazard and demands immediate attention.
Poor draft caused by an oversize flue, single wall

pipe, to many elbows, etc.

| Measure draft with Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep.
PROBLEM: Door glass quickly becomes coated with creosote.

CAUSE

Low thermostat setting or lowering the thermostat setting too far, too quickly.

| SOLUTION

Turn the thermostat to the warmest setting during the first 20-30 minutes or until the fire is well established after each reloading.

Poor draft caused by an oversize or short flue, etc.| Measure draft with Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep.
Obstruction in chimney or cap screen.| Remove obstruction. Clean chimney and/or cap screen.
Strong, gusting winds causing downdraft in chimney.| Install wind-resistant chimney cap.
Tightly sealed house, inadequate air supply.| Open a window, slightly, near the stove.
Burning poorly seasoned wet wood, or wood with high pitch content.| Use seasoned wood with low pitch content, such as some types of pine.
PROBLEM: The combustor temperature cannot be controlled. Turning the thermostat down often makes the combustor temperature go up.

CAUSE

Turning the thermostat down, particularly in the first half of the burn cycle, causes the fire to emit more smoke, which is fuel for the combustor. The combustor temperature therefore climbs for up to several hours. This is normal, and is of no concern. As long as only the combustor temperature is elevated, there is nothing to worry about.

PROBLEM: Smoke spills from door opening when loading fuel

CAUSE

Spark arrestor screen on cap plugged.

| SOLUTION

Clean spark arrestor screen to bare metal wire.

Chimney too cold.| Make certain double wall stove pipe is used in installation.
Not enough vertical rise.| Make certain a minimum vertical rise of 36” is observed prior to elbows. Use two 45 elbows instead of 90 elbow.
Chimney not drafting.| Turn thermostat to highest setting, open bypass, leave loading door closed and wait 5-10 minutes to increase chimney or flue temperature.

REPLACEMENT PARTS

REFRACTORY BRICK LAYOUT

FAN KIT REPLACEMENT PARTS

WARRANTY

BLAZE KING WOOD LIMITED WARRANTY
Blaze King and Valley Comfort’s respective brands extend the following warranty for wood fired appliances purchased from an authorized Blaze King / Valley Comfort dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.

Warranty Period| Components Covered|
---|---|---
Parts| Labor| Wood|

1 Year| X| All parts, materials and surface finishes (flaking and peeling) Subject to Conditions, Exclusion, and Limitations listed.

2 Years| X| Fan assemblies and motors, thermal sensors, catalytic thermometer, bi- metallic thermostat assembly, door handle metal components.

5 Years| 2 Years| X| Firebox & Heat Exchanger, Bypass Door Steel Components

6 Years|  | X| Catalyst Combustor ( see Conditions, Exclusions, and Limitations)

1 Year| | X| Other Replacement Parts
See Conditions, Exclusions, and Limitations

Blaze King Wood Limited 5 Year Warranty
Blaze King is the manufacturer of the Blaze King line of heating products. At Blaze King, our commitment to the highest level of quality and customer service is the most important thing we do. Each Blaze King stove is built on a tradition of using only the finest materials and is backed by our limited warranty to the original purchaser. With Blaze King, you’re not just buying a stove; you’re buying a company with years of unequalled performance and quality.

Limited Six (6) Year Warranty:
The CATALYTIC COMBUSTOR is under warranty by Blaze King for six (6) years from the date of original retail purchase. The purchaser shall pay the following share of the then current retail price for the combustor: The first three (3) years no charge, 4th year 60%; 5th year 70%, 6th year 80%. The Combustor must be returned to your dealer along with a completed COMBUSTOR FAILURE REPORT and original proof of purchase document.

Limited (5) Year Warranty:
Under this warranty, Blaze King covers the stove body and accessories against defects in materials and workmanship, for part repair or replacement for the first five (5) years *** to the original purchaser. This Warranty covers: All Steel firebox components against defects in material and workmanship. Please see the exclusions and limitation section below as certain restrictions and exclusions apply this warranty.

Limited Two (2) Year Warranty:
Under this warranty, Blaze King covers, fan assemblies , modular thermostat and door handle steel components against defects in materials and workmanship, for part repair or replacement and limited labor for the first two (2) years to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

Limited One (1) Year Warranty:
Under this warranty, Blaze King covers all parts and materials against defects in materials and workmanship including exterior paint finishes, for part repair or replacement and limited labor for the first year to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

How the Warranty Works

1. All warranties by the manufacturer are set herein and no claim shall be made against the manufacturer on any oral warranty or representation. All claims under this Limited Warranty must be made in writing by your dealer.
2. Any stove or part thereof that is repaired or replaced during the Limited Warranty period will be warranted under the terms of the Limited Warranty for a period not exceeding the remaining term of the original Limited Warranty or six (6) months, whichever is longer.
3. For any part or parts of this stove, which in our judgment show evidence of defects, Blaze King reserves the option to repair or to replace the defective part(s) through an accredited distributor or agent, provided the defective part is returned to the distributor or agent, transportation prepaid, if requested.
4. If you discover a problem that you think may be covered by the Limited Warranty, you MUST REPORT it to your Blaze King dealer WITHIN 30 DAYS from the date the problem was first detected, giving them proof of purchase and the date of purchase. The dealer will investigate the problem and work with Blaze King to determine whether the problem:
   • Is covered by the Limited Warranty or
   • Can be fixed in your home or does the product need to be returned to Blaze King for repair.
5. If Blaze King determines that the stove needs to be returned to Blaze King for repair, the customer has the responsibility and the expense of removing it from their home and shipping it to Blaze King. If the problem is covered by the Warranty, Blaze King will repair or replace the item at their discretion and the customer will be responsible for return shipping and re-installation in their home.
6. If the problem is not covered by the Limited Warranty, the customer will be responsible for all repair costs, as well as all storage, shipping and the cost of removing and re-installing the stove.
   If you are not satisfied with the service provided by the Blaze King dealer, write to Blaze King at the address listed last of the Owner’s Manual. Include a copy of the original purchase invoice and a description of the problem.

Exclusions and Limitations:

1. This Warranty does not cover tarnish, discoloration or wear on the plated surfaces Painted finishes will change color after initial firing and will continue to change through the lifetime of the stove. This is normal occurrence for all high temperature coatings.
2. This Warranty does not cover gasket material or firebrick.
3. Blaze King strongly recommends installation by a certified installer. Failure to comply may adversely affect coverage under the terms of this warranty. This Limited Warranty covers defects in materials and workmanship only if the product has been installed in accordance with local building and fire codes; in their absence refer to the owner’s manual. If the product is damaged or broken as a result of any alteration, wilful abuse, mishandling, accident, neglect, or misuse of the product, the Limited Warranty does not apply.
4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of this Warranty policy. Performance problems due to operator error will not be covered by the Limited Warranty policy. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, is not covered under this Limited Warranty.
5. Misuse includes over-firing. Over-firing can be identified later by warped plates and paint pigment being burnt off. Over-firing this appliance can cause serious damage and will nullify the Limited Warranty.
6. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove glass, including but not limited to:
   • Glass that is struck, has surface contaminates or has had harsh or abrasive cleaners used on it.
   • If the door is slammed or is closed while wood in the firebox is protruding out the stove opening thus striking the glass.
7. This warranty does not cover products made or provided by other manufacturers and used in conjunction with the operation of this stove without prior authorization from Blaze King The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized Blaze King dealer before installation.
8. Blaze King will not be responsible for inadequate performance caused by environmental conditions.
9. The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or spillage caused by environmental conditions. Environmental conditions include but are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures or other influences caused by mechanical systems such as furnaces, fans, clothes dryers etc.
10. The Limited Warranty does not cover damage caused by burning salt-saturated wood, corrosive driftwood, chemically treated wood or any fuel not recommended in the Owner’s Manual (use cord wood only).
11. The Limited Warranty is void if:
    • The stove has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
    • The stove is subject to submersion in water or prolonged periods of dampness or condensation.
    • Any damage to the unit, combustion chamber or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation.
    • Salt air in coastal areas or high humidity can be corrosive to the finish; these environmental conditions can cause rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.
12. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s settings of components, lack of proper and regular maintenance, alteration, or act of God.
13. The Limited Warranty does not cover damage caused to the stove while in transit. If this occurs, do not operate the stove and contact your courier and/or dealer.
14. The Limited Warranty does not extend to or include paint, door or glass gaskets or firebricks damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gaskets, chipped or cracked firebrick, etc.
15. The Limited Warranty does not include damage to the unit caused by abuse, improper installation, or modification of the unit.
16. Damage to plated surfaces caused by fingerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty.
17. Blaze King is free of liability for any damages caused by the stove, as well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or consequential damages.
18. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Blaze King stove without the express written permission of Blaze King and bearing a Blaze King label of approval.
19. Any statement or representation of Blaze King Products and their performance contained in Blaze King advertising, packaging literature, or printed material is not part of the Limited Warranty.
20. The Limited Warranty is automatically voided if the stove’s serial number has been removed or altered in any way. If the stove is used for commercial purposes, it is excluded from the Limited Warranty.
21. No dealer, distributor, or similar person has the authority to represent or warrant Blaze King Products beyond the terms contained within the Limited Warranty. Blaze King assumes no liability for such warranties or representations.
22. Blaze King will not cover the cost of the removal or re-installation of the stove, hearth, facing, mantels, venting or other components.
23. Labor to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement and labor rates are set per component schedule. Labor rates vary from location to location and as such total labor costs may not be covered. Please consult with your dealer or service technician for any additional charges such as travel time or additional labor charges that may apply.
24. For parts of the Blaze King woodstove or fireplace insert warranted beyond the first year, the five year limited warranty will have the same obligations as described in this document, provided, however that the purchaser shall pay the following percentage of the then current retail cost of the repair or the replacement, according to the year after purchase in the which the defect is brought to the attention of Blaze King.*** During the 2nd year—-purchaser pays 20%. 3rd year —-purchaser pays 40%. 4th year —–purchaser pays 60%. 5th year—- purchaser pays 80%.
25. If a defect or problem is determined by Blaze King to be non warrantable, Blaze King is not liable for travel costs for service work. In the event of in-home repair work, the customer will pay any in-home travel fees or service charges required by the Authorized Dealer.
26. At no time will Blaze King be liable for any consequential damages which exceed the purchase price of the unit. Blaze King has no obligation to enhance or modify any stove once manufactured (example: as a stove model evolves, field modifications or upgrades will not be performed).
27. This Limited Warranty is applicable only to the original purchaser and it is nontransferable.
28. This warranty only covers Blaze King Products that are purchased through an authorized Blaze King dealer.
29. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
30. The Limited Warranty is the only warranty supplied by Blaze King, the manufacturer of the stove. All other warranties, whether express or implied, are hereby expressly disclaimed and the purchaser’s recourse is expressly limited to the Limited Warranty.
31. Blaze King and its employees or representatives will not assume any liability for damages, either directly or indirectly, caused by improper usage, operation, installation, servicing or maintenance of this stove.
32. Blaze King reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.
33. Blaze King is responsible for stocking parts for a maximum of seven (7) years after discontinuing the manufacture or incorporation of the item into its products. An exception to this would be if an OEM supplier is not able to supply a part.

INSTALLER NOTES

Installer: Please complete the following information

• Dealer Name & Address: __
• Installer (print): ___
• Installer (sign): ___
• Phone #: ____
• Date Installed: ____
• Serial No.: ___

Contact Information

Manufactured By

Valley Comfort Systems Inc.,

• Add: 1290 Commercial Way, Penticton, BC, V2A 3H5, Canada.
• Phone: 250-493-7444
• Fax: 250-493-5833
• www.blazeking.com.
• info@blazeking.com.

References

• P65Warnings.ca.gov

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