Blaze King CK20.2 Firebox With Metallic Black Installation Guide
- June 1, 2024
- Blaze King
Table of Contents
CK20.2 Firebox With Metallic Black
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Product Specifications
- Model: CHINOOK CK20.2
- Manufacturer: Valley Comfort Systems Inc.
- Certification: U.S. EPA Certified
- Dimensions: 940mm x 648mm x 454mm
- Burn Categories & Emission Rates:
- Low Burn: 0.20% CO Ave Emission Rate, 0.22 g/h
- Med-low Burn: 0.14% CO Ave Emission Rate, 0.58 g/h
- Med-high Burn: 0.25% CO Ave Emission Rate, 0.93 g/h
- High Burn: 0.23% CO Ave Emission Rate, 1.53 g/h
- EPA emission rate weighted average: 0.73 g/h
Product Usage Instructions
Installation
Before installation, consult the local authority to determine
the need for a permit. Ensure the minimum clearances are maintained
for roof exit, parallel, or corner installations. Components like
the outside Air Kit and Fan Kit or Rear Shield may be required.
Operation
It is essential to read and understand the entire manual before
installing and operating the stove. Follow the diagrams provided in
the booklet for proper positioning of components. Do not operate
the appliance without fully assembling all components.
Maintenance
The catalytic combustor in the appliance requires periodic
inspection and may need replacement to ensure proper operation.
Operating the appliance with a deactivated or removed combustor is
against federal regulations.
Frequently Asked Questions (FAQ)
Q: What should I do if I notice any damage to the stove
components?
A: Do not install damaged components. Contact the manufacturer
or authorized dealer for replacement parts.
Q: How often should I inspect the catalytic combustor?
A: The catalytic combustor should be inspected periodically as
per the manufacturer’s guidelines, usually recommended
annually.
Q: Can I operate the stove without an outside Air Kit?
A: For certain installations, an outside Air Kit may be required
for proper operation. Consult the installation manual or a
professional installer for guidance.
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CHINOOK CK20.2
SOLID FUEL CATALYTIC STOVE OPERATION & INSTALLATION MANUAL
U.S. EPA CERTIFIED TO COMPLY WITH 2020 PARTICULATE EMISSION STANDARDS USING CRIB WOOD
0142WS013E 0142WS013S
Installer: Please COMPLETE THE DETAILS ON THE LAST PAGE and leave this manual
with the homeowner.
Homeowner: Please SAVE THESE INSTRUCTIONS for future reference.
MANUFACTURED BY Valley Comfort Systems Inc., 1290 Commercial Way, Penticton
BC, Canada, V2A 3H5
web: www.blazeking.com email: info@blazeking.com
ATTENTION: The authority having jurisdiction (municipal building department,
fire department, etc.) should be consulted before installation to determine
the need to obtain a permit.
Pour la version française de nos manuels S.V.P. vous référez à notre site web:
www.blazeking.com
180-CK20.2 v2.02
September 25, 2023
Page 2
CERTIFICATION LABEL
For reference only – please refer to label on the appliance
CK20.2
0142WS013E 0142WS013S
CHINOOK CK20.2
SN – 21.
BLAZE KING CATALYTIC STOVE – POÊLE À BOIS CATALYTIQUE
MODEL / MODÈLE: CK20.2 ROOM HEATER, SOLID FUEL TYPE / APPAREIL DE CHAUFFAGE, TYPE COMBUSTIBLE SOLIDE TESTED TO / TESTÉ: UL 1482-11(R2022) & CAN/ULC-S627:2023 CERTIFIED FOR USE IN BOTH USA AND CANADA / CERTIFIÉ POUR UNE UTILISATION AUX ÉTATS-UNIS ET AU CANADA APPROVED FOR USE IN MOBILE HOMES (USA) AND IN TRANSPORTABLE BUILDINGS (CAN) / APPROUVÉ POUR UNE UTILISATION DANS LES MAISONS MOBILES (USA) ET DANS LES BÂTIMENTS TRANSPORTABLES (CAN)
Install and use this appliance in accordance with Blaze King’s installation and operation instructions. Contact local building or fire officials about restrictions and installation inspection in your area. To be installed as a freestanding space heater with the clearances listed below and in the installation instructions. Not to be installed in any fireplace. DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. The flue diameter is 6″. Except for the installation detailed below, use a 6″ listed, factory built chimney suitable for use with solid fuels conforming to UL-103HT (USA) or CAN/ULC-S629 (CAN) or a code comliant, masonry chimney. Mobile Home (USA) or Transportable Building (CAN) and residential close clearance installations require a 6″ listed double wall, close clearance chimney connector with matching listed factory built chimney suitable for use with solid fuels and conforming to UL-103HT (USA) or CAN/ULC-S629 (CAN). Mobile Home (USA) or Transportable Buildings (CAN) installations are approved for roof exit only. Do not install in a sleeping room. Connection through a wall or ceiling requires special methods, see instructions and refer to local building codes to ensure proper installation.
Installez et utilisez cet appareil conformément aux instructions d’installation et d’utilisation de Blaze King. Contactez les responsables locaux du bâtiment ou des pompiers au sujet des restrictions et de l’inspection de l’installation dans votre région. À installer en tant qu’appareil de chauffage autonome avec les dégagements indiqués ci-dessous et dans les instructions d’installation. Ne pas installer dans une cheminée. NE RACCORDEZ PAS CET APPAREIL À UN CONDUIT DE CHEMINÉE DESSERVANT UN AUTRE APPAREIL. Le diamètre du conduit est de 6″. À l’exception de l’installation détaillée ci-dessous, utilisez une cheminée de 6″ homologuée et fabriquée en usine adaptée à une utilisation avec des combustibles solides conformes à UL- 103HT (USA) ou CAN/ULC-S629 (CAN) ou un code conforme, cheminée en maçonnerie. Les installations de maisons mobiles (USA) ou de bâtiments transportables (CAN) et résidentielles à dégagement réduit nécessitent un connecteur de cheminée homologué à double paroi et à dégagement réduit avec une cheminée fabriquée en usine homologuée adaptée à une utilisation avec des combustibles solides et conforme à UL-103HT (USA) ou CAN/ ULC-S629 (CAN). Les installations de maisons mobiles (USA) ou de bâtiments transportables (CAN) sont approuvées pour une sortie sur le toit uniquement. Ne pas installer dans une chambre à coucher. La connexion à travers un mur ou un plafond nécessite des méthodes spéciales, voir les instructions et se référer aux codes du bâtiment locaux pour assurer une installation correcte.
MINIMUM CLEARANCES TO COMBUSTIBLES (see owners manual for complete description of all requirements) In Canada, 18″ clearances from single wall pipe is required. Check with local codes and pipe manufacturers for minimum pipe clearances. DÉGAGEMENTS MINIMUM AUX COMBUSTIBLES (voir les directives d’installation pour la description complète de toutes les conditions) Au Canada, un dégagement de 18 po est exigé pour un tuyau à simple paroi. Vérifier avec le code du bâtiment local et avec le manufacturier de tuyaux pour les dégagements.
Residential Installations / Installations Résidentielles
A
B
-
C
-
D
E
- F
J
Roof Exit or Wall Exit, Parallel or Corner minimum clearances Dégagements minimaux de sortie de toit ou de sortie murale, parallèle ou d’angle
12.75″ 6.5″
25.5″ 15.875″
6″
17.875″ 37″
324 mm 166 mm 648 mm 404 mm 153 mm 454 mm 940 mm
Mobile Home (USA) or Transportable Building (CAN) / Maison mobile (USA) or Bâtiment transportable (CAN)
Roof Exit, Parallel or Corner minimum clearances; outside Air Kit and Fan Kit or Rear Shield required
12.75″ 6.5″
25.5″ 15.875″
6″
17.875″ 37″
Dégagements minimaux de sortie de toit, parallèles ou en coin; Kit d’air extérieur et kit de ventilateur ou écran arrière requis 324 mm 166 mm 648 mm 404 mm 153 mm 454 mm 940 mm
I E
F
G
*1
*2
*1
B C A
2″(51 mm) D
L H
K J
MIN 2ft*
PPLQ86$RUPPLQ&DQDGD PPLQ86$RUPPLQ&DQDGD
*3ft recomended
G = 3.25″ (83 mm) in USA 8″ (203 mm) in Canada
H = 16″ (406 mm) in USA 18″ (457 mm) in Canada
I = 0″ (0 mm) in USA 8″ (203 mm) in Canada
- K = 18″ (457 mm) for single wall pipe in Canada
This appliance does not require thermal hearth pad floor protection; however, if installed on a combustible floor, a non-combustible floor shield must be used. Minimum floor protection size is: 32″x 40.125″ (813 mm x 1019 mm) in USA or 41.375″ x 50.125″ (1051 mm x 1273 mm) in Canada. This appliance is certified to comply with 2020 particulate emission standards using crib wood (certified to EPA test methods 28R/5G with an emission-rate of 0.73 g/hr). It is against federal regulations to operate this appliance in a manner inconsistent with operating instructions in the owner’s manual or if the catalytic combustor is deactivated or removed. This appliance needs periodic inspection and repair for proper operation; consult the owner’s manual for instruction. ONLY OPERATE WITH DOORS CLOSED; open door to feed fire ONLY. DO NOT OBSTRUCT COMBUSTION AIR OPENINGS OR THE SPACE BENEATH THEAPPLIANCE. Provide adequate outside air for combustion. For use with solid wood fuel only; do not burn other fuels as this will cause the catalyst in the combustor to become inactive. The performance of the combustor or its durability has not been evaluated as part of the certification. Combustor OEM part number: 115-0336-A-M or 115-0556. Replace glass with 5mm ceramic glass only.
Cet appareil ne nécessite pas de protection thermique du sol du foyer; cependant, s’il est installé sur un plancher combustible, un protecteur de plancher non combustible doit être utilisé. La taille minimale de la protection de plancher est de: 32″x 40.125″ (813 mm x 1019 mm) aux USA ou 41.375″ x 50.125″ (1051 mm x 1273 mm) au Canada. Cet appareil est certifié conforme aux normes d’émission de particules 2020 utilisant du bois de lit (certifié selon les méthodes de test EPA 28R/5G avec un taux d’émission de 0.73 g/h). Il est contraire aux réglementations fédérales d’utiliser cet appareil d’une manière incompatible avec les instructions d’utilisation du manuel du propriétaire ou si la chambre de combustion catalytique est désactivée ou retirée. Cet appareil nécessite une inspection et une réparation périodiques pour un bon fonctionnement; consultez le manuel du propriétaire pour obtenir des instructions. NE FAIRE FONCTIONNER QU’AVEC LES PORTES FERMÉES; ouvrir la porte UNIQUEMENT pour alimenter le feu. NE PAS OBSTRUER LES OUVERTURES D’AIR DE COMBUSTION ou l’espace sous l’appareil. Fournir suffisamment d’air extérieur pour la combustion. À utiliser uniquement avec du bois de chauffage solide; ne brûlez pas d’autres combustibles car cela rendrait le catalyseur dans la chambre de combustion inactif. Les performances de la chambre de combustion ou sa durabilité n’ont pas été évaluées dans le cadre de la certification. Numéro de pièce OEM de la chambre de combustion: 115-0336-A-M ou 115-0556. Remplacez le verre par du verre céramique de 5 mm uniquement.
MANUFACTURED IN USA:
Blaze King Industries 146A Street Walla Walla, WA. 99362
CANADA: Valley Comfort Systems 1290 Commercial Way Penticton, B.C. V2A 3H5
MANUFACTURE DATE JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 2023 2024 2025 2026 2027 2028
170-0234 [03 23]
180-CK20.2 v2.02
September 25, 2023
CK20.2
PREFACE
Page 3
The content within this manual describes the installation and operation of the Blaze King CK20.2. It is against federal regulations to operate this appliance in a manner inconsistent with the operating instructions in this manual. Blaze King grants no warranty, implied or stated, for the installation and maintenance of this appliance and assumes no responsibility of any consequential damage(s).
EPA CERTIFICATION TEST DATA
Burn Category
CO Ave Emission Rate
Low Burn
0.20 %
0.22 g/h
Med-low Burn
0.14 %
0.58 g/h
Med-high Burn
0.25 %
0.93 g/h
High Burn
0.23 %
1.53 g/h
EPA emission rate weighted average 0.73 g/h
This appliance was tested and listed to CAN/ULC-S627:2023 & UL1482-11 (R2022) by OMNI-Test Laboratories. This appliance is certified to comply with the 2020 U.S. Environmental Protection Agency’s particulate emission standards using crib wood. Under specific test conditions, this appliance has been shown to deliver heat at rates ranging from 8,900 to 29,785 Btu/hr. This appliance has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting.
This appliance contains a catalytic combustor which needs periodic inspection and may require replacement to ensure proper operation. It is against federal regulations to operate this appliance if the catalytic combustor is deactivated or removed.
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE MAY
RESULT LEADING TO SERIOUS BODILY HARM AND EVEN DEATH. TO REDUCE THE RISK OF
FIRE, PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLING AND OPERATING THIS
APPLIANCE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS
IN YOUR AREA.
DO NOT OPERATE THIS APPLIANCE WITHOUT FULLY ASSEMBLING ALL COMPONENTS. DO NOT
INSTALL DAMAGED, INCOMPLETE, OR SUBSTITUTE COMPONENTS. FAILURE TO POSITION
COMPONENTS IN ACCORDANCE WITH THE DIAGRAMS IN THIS BOOKLET, OR FAILURE TO USE
COMPONENTS
SPECIFICALLY APPROVED WITH THIS APPLIANCE, MAY RESULT IN PROPERTY DAMAGE OR
PERSONAL INJURY.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
CALIFORNIA PROPOSITION 65
WARNING: This product can expose you to chemicals including benzene, which is
known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information:
www.P65Warnings.ca.gov
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TABLE OF CONTENTS
CK20.2
PREFACE ___ 3
EPA CERTIFICATION TEST DATA _ 3
Burn Category ____
3 SPECIFICATIONS____ 6
PARTS INCLUDED………………………………………………………………………………………………………….. 6 OPTIONAL
ACCESSORIES ………………………………………………………………………………………………. 6 APPLIANCE DIMENSIONS
____ 7 SAFETY CLEARANCES
8 MINIMUM CLEARANCES
………………………………………………………………………………………………. 8 FLOOR PROTECTION
…………………………………………………………………………………………………….. 8 COMBUSTION
AIR…………………………………………………………………………………………………………. 9 DRAFT PERFORMANCE
…………………………………………………………………………………………………. 9 ROLE OF THE
CHIMNEY………………………………………………………………………………………………… 9 VENTING SYSTEM
…………………………………………………………………………………………………………. 10 CONNECTION TO A METAL
PREFABRICATED CHIMNEY ………………………………………………. 10 CONNECTION TO A MASONRY CHIMNEY
…………………………………………………………………….. 11 RECOMMENDED CHIMNEY HEIGHTS
…………………………………………………………………………… 12 ALCOVES AND
FIREPLACES…………………………………………………………………………………………… 13 ELECTRICAL
CONNECTION…………………………………………………………………………………………… 13 FIRE EXTINGUISHERS AND SMOKE
DETECTORS…………………………………………………………… 13 MOBILE HOME or TRANSPORTABLE BUILDING
INSTALLATION ……………………………………. 13 OPTIONAL ACCESSORIES
………………………………………………………………………………………………. 14 SIDE SHIELD
REMOVAL…………………………………………………………………………………………………. 14 DOOR REMOVAL
…………………………………………………………………………………………………………… 15 OPERATING INSTRUCTIONS
_____ 16 YOUR FIRST
FIRE!………………………………………………………………………………………………………….. 16 INTRODUCTION
……………………………………………………………………………………………………………. 16
EFFICIENCY…………………………………………………………………………………………………………………… 16 FAN OPERATION
…………………………………………………………………………………………………………… 16 SELECTING
WOOD………………………………………………………………………………………………………… 17 HOW TO USE MOISTURE METERS
…………………………………………………………………………………. 17 FIRE POKER
…………………………………………………………………………………………………………………… 17 BYPASS DOOR
……………………………………………………………………………………………………………….. 18 CATALYTIC THERMOMETER
…………………………………………………………………………………………. 18 THERMOSTAT
……………………………………………………………………………………………………………….. 18 LIGHTING THE FIRE
……………………………………………………………………………………………………… 19 RELOADING PROCEDURE
……………………………………………………………………………………………… 20 OPTIMAL LOW BURN THERMOSTAT
SETTING………………………………………………………………. 21 WOOD BURNING IN THE SHOULDER SEASON
………………………………………………………………. 21 ICE – FORMATION AND PREVENTION
…………………………………………………………………………… 21
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CK20.2
TABLE OF CONTENTS
Page 5
CATALYTIC COMBUSTOR ____ 22
COMBUSTOR MONITORING ………………………………………………………………………………………….. 22 COMBUSTOR TESTING
………………………………………………………………………………………………….. 22 COMBUSTOR
CLEANING……………………………………………………………………………………………….. 23 COMBUSTOR
REPLACEMENT………………………………………………………………………………………… 23 COMBUSTOR
WARRANTY……………………………………………………………………………………………… 25 COMBUSTOR TROUBLESHOOTING
……………………………………………………………………………….. 26
MAINTENANCE ___ 28
RECOMMENDED MAINTENANCE …………………………………………………………………………………. 28 CATALYTIC
THERMOMETER MAINTENANCE ………………………………………………………………. 28 THERMOSTAT MAINTENANCE
……………………………………………………………………………………… 28 OPTIONAL FAN ASSEMBLY MAINTENANCE
………………………………………………………………….. 28 ASH REMOVAL
………………………………………………………………………………………………………………. 28 LOADING DOOR TENSION ADJUSTMENT
……………………………………………………………………… 29 LOADING DOOR GASKET
INSPECTION………………………………………………………………………….. 29 LOADING DOOR GASKET
REPLACEMENT……………………………………………………………………… 29 DOOR GASKET PAPER
TEST…………………………………………………………………………………………… 30 DOOR GLASS GASKET INSPECTION
………………………………………………………………………………. 30 DOOR GLASS GASKET REPLACEMENT
………………………………………………………………………….. 30 DOOR GLASS
CLEANING……………………………………………………………………………………………….. 31 BYPASS DOOR GASKET
INSPECTION……………………………………………………………………………… 31 BYPASS DOOR GASKET
REPLACEMENT…………………………………………………………………………. 31 VENTING SYSTEM MAINTENANCE
……………………………………………………………………………….. 32 CREOSOTE FORMATION AND REMOVAL
………………………………………………………………………. 32 RUN-AWAY OR CHIMNEY
FIRE………………………………………………………………………………………. 32
TROUBLESHOOTING ____ 33
REPLACEMENT PARTS _ 36
WARRANTY ____ 39
INSTALLER NOTES __ 43
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SPECIFICATIONS
CK20.2
CHINOOK CK20.2, CK20.2 SPECIFICATIONS
Flue Collar Opening
6″ I.D. (152 mm)
Firebox Door Opening
15 5/8″ x 8″ (397 mm x 204 mm)
Firebox Depth
16″ (407 mm) brick to brick, 18 1/2″ (470 mm) brick to glass
Firebox Width
17 1/2″ (445 mm)
Firebox Height
10 3/4″ (273 mm)
Firebox Volume
1.8 ft3 (0.051 m3)
Tested Fuel Length
13″ (330 mm)
Wood Capacity (approximate)
White Oak – 45 lb (20.41 kg) / Douglas Fir – 30 lb (13.61 kg)
Shipping Weight (Firebox only) 400 lb (181 kg)
PARTS INCLUDED 1. Fire Poker 2. Manual Kit (w/ Warranty Cards, Catalytic Thermometer, Bypass Handle)
1. S.Z2514 – Fan Kit 3. S.Z4015 – Rear Shield
OPTIONAL ACCESSORIES 2. S.Z1726 / S.Z1726B – Fresh Air Kit 4″ / 3″
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CK20.2
APPLIANCE DIMENSIONS
CK20.2
Page 7
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Page 8
SAFETY CLEARANCES
CK20.2
MINIMUM CLEARANCES
This appliance must be installed in compliance with all local codes and
regulations. Minimum clearances may only be reduced by means approved by the
regulatory authority. Flue pipe must be 6″ diameter and 24 MSG steel
construction. Do not use aluminum or galvanized steel. Refer to local codes
and pipe manufacturer specs for required minimum clearances. *In Canada, a
minimum 18″ (450 mm) clearance from single wall pipe is required.
RESIDENTIAL INSTALLATION
A
B
-
C
-
D
Roof or Wall exit; Parallel or Corner min clearances
12.75″ 6.5″ 25.5″ 15.875″ 324 mm 166 mm 648 mm 404 mm
MOBILE HOME (USA) OR TRANSPORTABLE BUILDING (CAN) INSTALLATION
E
6″ 153 mm
- F
17.875″ 454 mm
J
37″ 940 mm
Roof exit only; Parallel or Corner min clearances *Fan Kit or Rear Shield Kit
- Outside Air Kit required
12.75″ 6.5″ 25.5″ 15.875″ 6″ 17.875″ 37″ 324 mm 166 mm 648 mm 404 mm 153 mm 454 mm 940 mm
I E
F
G
*1
*2
*1
B C A
2″(51 mm)
D
L H
K J
MIN 2ft*
PPLQ86$RUPPLQ&DQDGD PPLQ86$RUPPLQ&DQDGD
G = 3.25″ (83 mm) in USA H = 16″ (406 mm) in USA I = 0″ (0 mm) in USA 8″ (203 mm) in Canada 18″ (456 mm) in Canada 8″ (203 mm) in Canada
*3ft recomended
- K = 18″ (456 mm) for single wall pipe in Canada
FLOOR PROTECTION
This appliance does not require thermal hearth pad floor protection; however, if installed on a combustible floor,
a non-combustible floor shield must be used. In the USA, this floor shield must extend 16″ out from the front and 8″ out from either side of the fuel- loading door. In Canada, to comply with CSA B365, any combustible
covering beneath the appliance and/or within the area extending horizontally at least 18″ (450 mm) beyond the
appliance on any side equipped with a door, and at least 8″ (200 mm) beyond the appliance on other sides,
shall be protected by a continuous, durable, non-combustible pad that will provide ember protection. The 18″
(450 mm) ember protection required on any side with a door shall extend for the full width of the appliance plus
the 8″ (200 mm) required on each side of the appliance without a door. Where an appliance is installed less
than 8″ (200 mm) from a wall, the ember pad need only extend to the base of the wall. An ember pad shall not
be placed on top of a carpet unless the pad is structurally supported to prevent displacement and distortion.
A non-combustible shield is also required underneath the chimney connector and extend at least 2″ on either
side of the chimney connector. This shield does not need an insulation value, but must be listed under UL
1618-2009 (Type 1) and have a minimum size of: 32″ x 40.125″ (813 mm x 1019 mm) in USA and 41.375″ x 50.125″ (1051 mm x 1273 mm) in Canada
Blaze King does not recommend adhesive based vinyl flooring in front of appliances due to thermal expansion and warping which could be permanent.
180-CK20.2 v2.02
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CK20.2
CHIMNEY CONNECTIONS
Page 9
DO NOT CONNECT TO OR USE THIS APPLIANCE IN CONJUNCTION WITH ANY AIR
DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS
THIS APPLIANCE MUST BE CONNECTED TO: 1) A CHIMNEY COMPLYING WITH THE
REQUIREMENTS FOR TYPE HT CHIMNEYS IN THE STANDARD FOR CHIMNEYS, FACTORY-BUILT,
RESIDENTIAL TYPE AND BUILDING HEATING APPLIANCE, UL 103, OR 2) A CODE-APPROVED
MASONRY CHIMNEY WITH A FLUE
LINER. FAILURE TO DO SO MAY RESULT IN A HOUSE FIRE CAUSING SERIOUS BODILY
HARM.
COMBUSTION AIR In air tight homes (most modern construction), careful considerations must be taken into account before installing a wood burning appliance. It is important to ensure there is adequate intake (combustion) air for all exhausting type appliances within the dwelling. Heat recovery ventilator (HRV) systems along with constant running fan motors in air handlers are examples of appliances that must be taken into account when balancing intake air (others include fireplaces, range hoods, dryers, etc.). It is recommended that a fresh air intake inlet into the room where the appliance is located be installed. Failure to do so may result in air starvation, smoke spillage, and carbon monoxide threats. Consult a HVAC specialist for proper installation practices.
DRAFT PERFORMANCE
Draft is the movement of combustion air into the appliance and out through the
chimney as exhaust gas. In essence, it is the difference in pressure between
the exhaust gas inside the chimney and the outside air that creates this
movement. Warmer, lighter exhaust gasses in the chimney tend to move upward.
The amount of draft created by your chimney can depend on chimney length,
horizontal offsets, insulating properties, local geography, external forces,
and other factors. External factors (outdoor temperature, wind, barometric
pressure, topography, etc.) or internal factors within the dwelling (negative
pressure from exhaust fans, chimneys, air infiltration, etc.) may adversely
affect draft.
Too much draft can yield very high temperatures within the appliance and may
result in damage. An uncontrollable burn or excessive room temperatures are
indicators of too much draft. Too little draft may cause back puffing (smoke
spillage) into the room and plugging of the chimney, chimney cap, or spark
arrestor screen. Inadequate draft can also lead to low heat output and the
inability for the combustor to remain active at low burn rate settings. Your
Blaze King heater is a high efficiency appliance and will require fine tuning
of your chimney system in order to maximize draft performance. Blaze King
cannot be responsible for external forces leading to less than optimal draft
performance.
ROLE OF THE CHIMNEY The role of the chimney is to maintain sufficient draft to
achieve complete combustion. To ensure maximum performance, Blaze King
recommends a minimum vertical chimney height of 15ft (from stove top to
termination) when installing an appliance at sea level (and up to 1000ft of
elevation). For freestanding installations, it is also recommended to use
double wall pipe from stove top adaptor to ceiling support box. Double wall
pipe helps to keep the chimney warm and improve draft performance. For wall
exit installations, a vertical length of 3ft from stove top to elbow is
recommended. It is also recommended to use a pair of 45 degree elbows rather
than a single 90 degree elbow to allow for a smoother transition of airflow.
When possible, outside chimney systems should be isolated from the external
environment by building a chase around the chimney. Doing so will help keep
the chimney warm and maintain sufficient draft (please refer to the
“RECOMMENDED FLUE HEIGHTS” section). Without a properly installed chimney,
this appliance will not operate at its maximum performance which could yield
incomplete combustion leading to more smoke exiting the chimney system.
180-CK20.2 v2.02
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Page 10
CHIMNEY CONNECTIONS
CK20.2
VENTING SYSTEM
A venting system consists of:
· Appliance Connector – a “stove top adaptor” that
creates a positive connection between the appliance
and flue pipe.
· Flue Pipe – either single or double wall pipe that is only
used within the room, connecting the appliance to either ‘(*5(((/%2:6
a ceiling box or wall pass through.
· Chimney – a listed, factory built component with either )/8(3,3(
1″ or 2″ insulation that is suitable for use with solid
fuels, conforming to CAN/ULC-S629 in Canada or UL
$33/,$1&( &211(&725
103HT in the USA. Note: This appliance may also be
connected to a code compliant Masonry Chimney.
&+,01(<6(&7,216 /,67(‘:$//3$667+528*+
Do not install the chimney directly at the outlet of the appliance; A chimney
connector is required unless the appliance is specifically approved for that
type of installation. The flue pipe between the appliance connector and
chimney should be kept as direct as possible. Do not use a flue pipe to pass
through an attic or roof space, closet or similar concealed space, or a floor
or ceiling. All joints within the venting system must be securely fastened
with sheet metal screws. A chimney support package must be used when a
connection is made through a ceiling to a listed prefabricated chimney. A
listed wall thimble must be used when a connection is made through a
combustible wall to a chimney. These accessories are necessary to provide safe
clearances to combustible walls and ceilings as these components can get
extremely hot during use. In the event of a creosote fire, temperatures inside
the chimney may exceed 2000F (1100°C). An effective vapor barrier must be
maintained at the location where the chimney or vent component penetrates the
exterior structure. Do not connect this appliance to a chimney serving another
appliance, doing so will affect the safe operation of both appliances and will
void warranty. You must comply with the local authority having jurisdiction
and, in Canada, CSA installation standard B365-M87.
CONNECTION TO A METAL PREFABRICATED CHIMNEY Refer to the prefabricated chimney
manufacturer’s installation instructions to ensure safe clearance to
combustibles are maintained when installing. All components (ceiling support
package or wall pass through and “T” section package, fire stops, insulation
shield, roof flashing, chimney cap, etc.) must be purchased from the same
prefab chimney manufacturer. There are two common methods of a prefab chimney
installation: the recommended method is to install the chimney inside the
dwelling up through the ceiling(s) and the roof, while the alternative method
is to install an exterior chimney that runs up the outside of the structure.
Though not recommended, the alternative method is sometimes it is the only
option. In that case it is recommended to build a chase around the external
chimney.
The chimney must meet a minimum height above the roof and/or other
obstruction(s) for safety purposes and to ensure sufficient draft. It is
required that the chimney be at least 3ft higher than the highest point where
it passes through the roof and at least 2ft higher than the highest part of
the roof or any obstruction within 10ft (measured horizontally) of the
chimney. Refer to the “RECOMMENDED CHIMNEY HEIGHTS” chart for minimum flue
height recommendations and CAN/ULC-S629 in Canada or UL103HT in the USA for
installation codes.
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Flue Pipe
Flue Pipe
Prefab Chimney Through Ceiling Installation
Prefab Chimney Exterior Installation
CONNECTION TO A MASONRY CHIMNEY First and foremost, ensure the masonry chimney
meets the minimum standards per the National Fire Protection Association by
having it inspected by a certified professional. There must be no cracks, no
loose mortar, and no signs of deterioration or blockage. Ensure the chimney is
properly cleaned before installing the appliance. When connecting the
appliance through a combustible wall, special methods are required; refer to
local jurisdiction for the approved methods of passing a chimney connector
through a combustible wall in your area (In the USA, refer to the NFPA minimum
standards, and in Canada, refer to CAN/ CSA-B365, the Installation Code for
Solid Fuel Burning Appliances and Equipment). Blaze King recommends the use of
a stainless steel liner, preferably insulated, inside a masonry chimney. This
is to help maintain a proper draft to achieve optimal performance of the
appliance.
Typical Mason Chimney Installation
Blaze King Recommend Installation
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RECOMMENDED CHIMNEY HEIGHTS
Every installation is unique, especially when considering geographical
location. As previously mentioned, maintaining sufficient draft is of utmost
importance, but this can be a challenge as draft can be heavily influenced by
topographical and geographical phenomena. The understanding of pressure planes
and the stack effect are imperative in planning and executing a successful
installation.
As previously mentioned, Blaze King recommends a minimum vertical chimney height of 15 feet (from stove top to termination) when installing an appliance at sea level (and up to 1000 feet of elevation). If the install is at a higher elevation, please refer to the table below for recommended chimney heights:
MINIMUM RECOMMENDED CHIMNEY HEIGHT
ELEVATION ABOVE SEA
LEVEL
NUMBER OF ELBOWS
0 2 X 15° 2 X 30° 2 X 45°
0 – 1000 ft 0 – 305 m
15 ft 16 ft 18 ft 19 ft 4.6 m 4.9 m 5.5 m 5.8 m
1000 – 2000 ft 15.5 ft 16.5 ft 18.5 ft 19.5 ft 305 – 610 m 4.7 m 5.0 m 5.6 m 5.9 m
2000 – 3000 ft 610 – 914 m
16 ft 17 ft 19 ft 20 ft 4.9 m 5.2 m 5.8 m 6.1 m
3000 – 4000 ft 16.5 ft 17.5 ft 19.5 ft 20.5 ft 914 – 1219 m 5.0 m 5.3 m 5.9 m 6.2 m
4000 – 5000 ft 17 ft 18 ft 20 ft 21 ft 1219 – 1524 m 5.2 m 5.5 m 6.1 m 6.4 m
5000 – 6000 ft 17.5 ft 18.5 ft 20.5 ft 21.5 ft 1524 – 1829 m 5.3 m 5.6 m 6.2 m 6.6 m
6000-7000 ft
18 ft 19 ft 21 ft 22 ft
1829 – 2134 m 5.5 m 5.8 m 6.4 m 6.7 m
7000 – 8000 ft 18.5 ft 19.5 ft 21.5 ft 22.5 ft 2134 – 2438 m 5.6 m 5.9 m 6.6 m 6.9 m
NOTE: No more than one offset (two elbows) are allowed. Two 45°elbows equal one 90° elbow
For other common chimney components, use the following vertical height(s) to compensate for: 90° elbow = 2.0 ft (0.610 m) “T” section = 3.0 ft (0.915 m) 1.0 ft (0.305 m) of horizontal run = 2 ft (0.610 m) of vertical rise
Example Chimny Height Calculation (at sea level):
Min Chimney Height = 15.0 ft (4.575 m)
One 90° Elbow
= 2.0 ft (0.610 m)
2.0’ Horizontal Run = 4.0 ft (1.200 m)
One Base “T”
= 3.0 ft (0.915 m)
Final Chimney Height = 24.0 ft (7.3 m)
The above figures are only guidelines, please refer to the “DRAFT PERFORMANCE” section.
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IF THIS APPLIANCE IS NOT PROPERLY INSTALLED OR OPERATED, A HOUSE FIRE AND/OR
PERSONAL INJURY MAY RESULT. TO REDUCE THE RISK OF FIRE AND PERSONAL INJURY,
FOLLOW THE
INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
ALCOVES AND FIREPLACES In Canada, DO NOT INSTALL THIS APPLIANCE IN AN ALCOVE.
In USA, please adhere to minimum safe clearance dimensions. In both Canada and
USA, DO NOT INSTALL IN ANY FIREPLACE.
ELECTRICAL CONNECTION Your Blaze King fan kit is equipped with a three-prong
(grounded) plug to decrease shock hazard. This plug should be inserted
directly into a properly grounded, three hole receptacle. DO NOT CUT OR REMOVE
THE GROUNDING PRONG FROM THIS PLUG. DO NOT ROUTE THE POWER CORD IN FRONT OF OR
UNDER THE APPLIANCE.
FIRE EXTINGUISHERS AND SMOKE DETECTORS All homes with a solid fuel burning
appliance should have at least one fire extinguisher in a central location,
known to all, and at least one smoke detector in the room containing the
appliance. If it sounds an alarm, correct the cause but do not de-activate or
relocate the smoke detector.
MOBILE HOME or TRANSPORTABLE BUILDING INSTALLATION For Mobile Home (in USA) or
Transportable Building (in Canada) installations, an Outside Air Kit (S.Z1726
/ S.Z1726B) and either a Fan Kit (S.Z2514) or Rear Shield Kit (S.Z4015) are
required. It is recommended that the kits be installed prior to appliance
installation (refer to the instructions provided with the kits).
When a metal prefabricated chimney is used, the manufacturer’s installation
instructions must be followed precisely. The ceiling support package must be
purchased from the same manufacturer (ie. fire stops, insulation shield and
roof flashing, chimney cap, etc). Be sure to maintain required safe clearances
to combustibles as recommended by the manufacturer. The flue pipe must be
double wall, close clearance type with either CAN/ULC-S629 or ULCS610
designation (single wall pipe is not allowed). Insulated chimney components
must be a listed factory built chimney suitable for use with solid fuels and
conforming to, CAN/ ULC-S629 in Canada or UL-103HT in the USA. Where the space
heater is installed in mobile home or transportable building, removal of the
chimney is required for transportation of the building
Note: Under no circumstances should the fresh air intake hose (Outside Air
Kit) penetrate a wall at a location higher than the bottom of the intake air
channel on the rear of the appliance (ie. the fresh air hose must feed up into
the intake channel on the rear of the appliance).
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
THE APPLIANCE MAY ONLY BE INSTALLED IN AN OPEN AREA THAT IS NOT USED FOR
SLEEPING. UNDER NO CIRCUMSTANCES SHOULD THE APPLIANCE BE INSTALLED INSIDE A
BEDROOM. FAILURE TO COMPLY
MAY LEAD TO SERIOUS BODILY HARM IN THE EVENT OF A HOUSE FIRE.
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For mobile home or transportable building installations, the appliance must be securely fastened to the floor using the tie-downs provided in the Outside Air Kit. To access the tie down holes, both the left and right Side Shields must be removed (refer to “SIDESHIELD REMOVAL” for removal process).
OPTIONAL ACCESSORIES · REAR SHIELD KIT (S.Z4015) – used to achieve minimum
rear clearances; required for mobile home or
alcove installations. · FAN KIT (S.Z2514) – used to disperse super heated air
from appliance throughout the dwelling; required
for mobile home or alcove installations. · OUTSIDE AIR KIT (S.Z1726 /
S.Z1726B) – The fresh air intake hose is a flexible metal tube used to sup-
ply combustion air into the appliance from the outdoor environment. It can be
installed through an external wall or up through the floor (DO NOT CHANGE THE
STRUCTURAL INTEGRITY OF THE FLOOR). This hose must be kept open at all times.
Under no circumstances should the fresh air intake hose penetrate a wall at a
location higher than the bottom of the intake air channel on the rear of the
appliance (ie. the fresh air hose must feed up into the intake channel on the
rear of the appliance).
SIDE SHIELD REMOVAL To remove the Side Shields, follow these steps: 1.
Unfasten the two top screws (A) and then remove the Side Shield Cover Plate by
lifting up.
2. Unfasten the remaining x4 screws to free the Side Shield.
3. Grasp the Side Shield at the upper and lower cut outs and lift up to
remove (ensure the Bypass Handle is removed before removing the Right Side
Shield).
4. To reinstall, follow these steps in reverse order.
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DOOR REMOVAL To remove the Loading Door, follow these steps:
1. Insert a 1/4″ allen key into the head of the shoulder bolton the top side
of the upper hinge. 2. Use a 9/16″ wrench to secure the nut on the bottom side
of the upper hinge. 3. Rotate the shoulder bolt counter-clockwise to remove
the nut. 4. Follow the same procedure to remove the nut on the lower hinge. 5.
While holding the door securely, pull out the shoulder bolts to remove the
Door. 6. To Install the Door, follow these steps in reverse order.
DO NOT OPERATE THIS APPLIANCE WITH THE LOADING DOOR UNINSTALLED OR LEFT OPEN. DOING SO MAY LEAD TO A RUN AWAY FIRE RESULTING IN PROPERTY DAMAGE.
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YOUR FIRST FIRE! The following pages contain information on the operation of
the major components on your Blaze King appliance. Please take the time to
read through this section as it will give you a better understanding of how
your appliance works. This understanding will help you to operate your
appliance at its optimum level thus extended its life while allowing you to
get the highest efficiencies from your heater.
INTRODUCTION All Blaze King free standing wood burning appliances are designed
as radiant room space heaters. They have been tested and certified to be
installed in insulated, habitable rooms within your dwelling. The appliance
has not been designed to be installed in a concrete, uninsulated basement or
in a shop/garage environment. Such applications may cause the thermostat to be
unresponsive due the constant call for heat resulting in appliance being in a
constant over fire situation. Consequential damage from this type of operation
will deem the warranty null and void.
All Blaze King wood appliances are designed to burn cord wood only.
Dimensional timber off cuts, very low moisture content small diameter wood and
pressed wood logs, when used in excess, may result in excessive internal
firebox temperatures that can cause irreversible damage to the firebox’s
internal structure. Excessive temperatures can be caused by many small pieces
of very low moisture content wood being used as a primary fuel source. This
may be evident by warping or warped internal plates and retainers, possible
cracking of the outer firebox and possibly premature failure of the catalytic
combustor. All wood appliances should be cleaned out and inspected at the end
of every burning season to identify if any internal components have been
affected during the burning season. If problems are observed steps must be
taken to identify and correct the problem before the subsequent burning
season. Failure to do so will result in the warranty of the product being null
and void.
EFFICIENCY Efficiency was determined using the method outlined in B415.1-10
test method. It is represented by the Higher Heating Value (HHV) as the fuel
used during testing contains between 19% – 25% water moisture included in the
total calculated fuel weight. (Other test methods such as LHV or Low Heating
Value, does not take the water moisture into account).
Annual Fuel Utilization Efficiency (AFUE) attempts to represent the actual,
season long, average efficiency of an appliance. HHV is the actual, calculated
average efficiency obtained under test conditions. Using correctly seasoned
wood is important when trying to gain efficiency. The more seasoned (dry) the
wood, the higher the efficiency (less energy wasted on eliminating moisture
during combustion). Operating your Blaze King at lower settings will result in
higher efficiencies as the fuel will undergo a more complete combustion. For
maximum efficiency, the appliance should be installed in a location that
provides adequate intake/combustion air as well as a location that will allow
for the straightest run of optimal chimney length to establish necessary
draft.
FAN OPERATION Fans are an optional item for most Blaze King appliances. If
fans are installed on your appliance, they should be turned off until the
stove reaches normal operating temperatures. Approximately 30 minutes after a
fire has been established within the appliance, the fan speed should match the
thermostat control setting. (i.e. if your thermostat is set to a medium heat
output then your fan should also be set at medium, low–low, high–high etc.).
We recommend the use of fans on all of our wood appliances. The fan system
recirculates room air over the hot surfaces of your appliance and helps spread
this super heated air around your home.
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SELECTING WOOD It takes a great deal of energy to evaporate the moisture contained in green or wet wood and that energy will not be heating your home. Green or wet wood will also greatly increase creosote issues. To ensure that your wood fuel has a moisture content of 20% or lower, only use seasoned wood that has been split, stacked, and protected from rain or snow for at least 24 months. Firewood should be split and stacked in a manner that allows for air flow to all areas. Both hardwood and softwood burn equally well in this appliance, but the more dense hardwood will weigh more per cord and burn a little slower and longer. Never burn salt-water driftwood as it is very corrosive and will deteriorate the structure of the appliance. The burning of salt-water driftwood will void the warranty. The only way to accurately determine wood moisture is to purchase and measure with a moisture meter.
THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN WET
UNSEASONED WOOD. DOING SO CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION AND IF
IGNITED, CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A HOUSE FIRE CAUSING
SERIOUS BODILY HARM. BURNING AIR DRIED SEASONED WOOD WILL REDUCE THE RISK OF
CHIMNEY FIRES AND YIELD
HIGHER EFFICIENCIES AND LOWER EMISSIONS.
HOW TO USE MOISTURE METERS 1. Randomly select three logs from your wood pile
and split each one
down the middle. 2. Three points of measurement are required to determine the
moisture content of each log: 2″ (5 cm) from either end and in the middle of
the split surface of the log. To take these measurements, insert the moisture
meter pins at the points described, keeping the pins in line with the wood
grain. Record each measurement. 3. Do this to all three logs and take an
average of the readings (this is an approximate indication).
2″ / 5 cm
2″ / 5 cm
DO NOT BURN TREATED WOOD, COAL, CHARCOAL, COLORED PAPER, CARDBOARD, SOLVENTS
OR GARBAGE. BURNING THESE MATERIALS MAY RESULT IN THE RELEASE OF TOXIC FUMES
AND/OR CARBON MONOXIDE WHICH MAY RESULT IN POISONING. DO NOT BURN GARBAGE OR
FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA, OR ENGINE GEL. DO NOT USE
CHEMICALS OR FLUIDS SUCH AS GASOLINE TYPE LANTERN FUEL, KEROSENE, OR CHARCOAL
LIGHTER FLUID TO START OR FRESHEN UP A FIRE IN THIS APPLIANCE. DOING SO MAY
LEAD TO OVER FIRING RESULTING IN
A HOUSE FIRE AND SERIOUS BODILY HARM.
FIRE POKER The steel Fire Poker that is provided with this appliance serves
two purposes: 1) to manipulate fuel loads and 2) to remove the ash plug via
hook welded to the top plate (if the appliance is fitted with an ash drawer).
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BYPASS DOOR Your catalytic wood burning appliance is fitted with a bypass door which allows exhaust from the fire to temporarily bypass the catalytic combustor. The bypass door is located inside the dome of the firebox at the top of the appliance. It is a hinged, steel plate door and is controlled by the bypass handle located on the right side of the appliance. When the handle is pointing forward, the bypass door is open. To close the bypass door you must rotate the handle clockwise until it points to the rear of the appliance. To ensure the bypass door is fully closed, push down on the bypass handle until you hear a positive click.
BYPASS CLOSED
BYPASS OPEN
COMBUSTOR
FLAME SHIELD
BYPASS DOOR
CATALYTIC THERMOMETER The catalytic thermometer is located on the top of the
appliance. Its sole purpose is measure the exhaust gasses after they have
passed through the combustor to indicate whether the combustor is ACTIVE or
INACTIVE. It is important to ensure that the appliance is operated in the
ACTIVE zone. When the thermometer reads INACTIVE it means that the combustor
temperature is below 500F and is not producing a clean burn. For the most
accurate reading, turn the fan off for approximately 5 minutes before reading
the thermometer. For calibration instructions, please refer to the
“MAINTENANCE” section.
THERMOSTAT The thermostat is located at the rear of the appliance and is
controlled by the thermostat knob which is located at the upper right rear
corner of the appliance. When the knob is positioned at the HIGH setting, the
appliance will operate at its highest burn rate and deliver its maximum heat
output. As the knob is rotated counter clockwise the burn rate will decrease
along with heat output. Burn rate is greatly influenced by location,
installation, and external environment, so you may find it necessary to
reposition the knob until you find the ideal setting to suit your situation.
Please note that all adjustments to the thermostat should be done gradually as
too rapid a change may cause the thermostat to operate improperly. The
thermostat has a manufacturerset minimum low burn rate that must not be
altered. It is against federal regulations to alter this setting or otherwise
operate this wood heater in a manner inconsistent with operating instructions
in this manual.
HIGH SETTING MAXIMUM HEAT OUTPUT
ROTATE COUNTER CLOCKWISE FOR REDUCED HEAT OUTPUT
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LIGHTING THE FIRE NOTE: As you heat up the appliance for the first time, the
paint will go through a curing process and will give off a strong odor coupled
with smoke. To minimize the inconvenience, burn the stove at a low temperature
setting for several hours. It is recommended to open a door or window until
the odor and smoke dissipates. You may also notice a change in color as the
paint cures, this is normal and will appear uniform after subsequent firings.
1. ENSURE ALL BRICKS ARE CORRECTLY POSITIONED INSIDE THE FIREBOX AND BUILD
THE FIRE DIRECTLY ON THE BRICK IN THE BOTTOM OF THE STOVE. DO NOT USE A GRATE.
2. Position the thermostat to the HIGH setting and turn the fan (if fitted)
OFF. 3. Open the loading door. 4. Place 10 balls of non-glossy paper towards
the front of the bottom of the firebox then stack 20 pieces of
kindling on top of the paper in a crisscross fashion (leaving air gaps in
between sticks). 5. Light the fire and allow it to get a good start while
leaving the loading door cracked open (approximately
3 to 5 minutes). DO NOT LEAVE THE STOVE UNATTENDED. 6. Once the kindling is
fully on fire, place two or three medium size logs onto the fire. Keeping the
loading
door unlatched, allow the logs to catch fire (approximately 5 minutes). DO NOT
LEAVE THE STOVE UNATTENDED. 7. Once the logs are burning, latch the loading
door shut. Leaving the loading door open after the wood load has caught fire
may cause premature failure of the catalytic combustor. 8. When nearly all of
the wood in the firebox is fully burning, finish loading the appliance. Lay
the wood as far back in the stove as possible. Latch the loading door shut. 9.
Let the fire burn with the thermostat at the HIGH setting for 20-30 minutes or
until the fire is well established. This ensures that the stove, catalyst, and
wood load are all stabilized at optimum operating temperatures. The
temperature in the stove and the gases entering the combustor must be raised
to at least 500F (indicated by the thermometer needle in the ACTIVE ZONE) for
catalytic activity to be initiated. 10. After 20-30 minutes or once the fire
is well established, gradually turn the thermostat down to the desired heat
output setting. Please note that if the thermostat is turned down too low too
quickly, the fire may go out or the combustor may stop working, indicated by
the thermometer needle falling into the INACTIVE ZONE. If this happens, simply
turn the thermostat back to a higher heat output setting to let the fire
reestablish itself. 11. If an optional fan kit is installed, turn the fan on
after the initial warm up period of 20-30 minutes.
Probably the least understood requirement of maintaining a good fire is that
of establishing a good base of coals or embers. A glowing hot coal bed will
help to maintain more even temperatures as well as assist in relighting the
next fuel load. Put as much wood into the appliance as needed, practice will
teach the amount of wood necessary to keep the fire going until the next
reloading time. Don’t be afraid to fill it completely if necessary. With the
Blaze King thermostat, the wood will only burn at the rate set on the
thermostat. Once the fire is established, the appliance should be left to
complete the full burn cycle. This is evident by a) only a glowing coal bed
(ember bed) remaining or b) the catalytic thermometer hovers just inside the
active zone. Following this procedure will maximize the efficiency of the
appliance as well as limit exhaust emissions and smoke spillage.
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RELOADING PROCEDURE
WHEN PREPARING TO RELOAD, IF THE NEEDLE ON THE CATALYTIC THERMOMETER IS STILL
IN THE ACTIVE ZONE, FOLLOW THE PROCEDURE BELOW; IF THE NEEDLE HAS DROPPED INTO
THE INACTIVE ZONE, REFER BACK TO THE “LIGHTING THE FIRE” PROCEDURE ON THE
PREVIOUS PAGE.
It is important to note that the catalytic thermometer is simply displaying
the temperature of the catalytic combustor. It may be used as an aid when it
comes to identifying a reload point, but other factors such as lack of fuel in
the firebox or dropping room temperatures should be used as well.
1. Have your next load of wood ready before beginning. Turn the thermostat to
HIGH to ensure the remaining coal bed is active before reloading. Wait 2
minutes for the air flow to stabilize.
2. Crack open the loading door to allow ambient room air to be introduced
into the firebox, this may take a minute to stabilize.
3. Slowly open the loading door and proceed to reload the firebox. If you
experience excessive smoke spillage, slightly close the loading door to re-
establish a draft through the chimney.
4. Once loaded, latch the loading door shut and (if opened) close the bypass
door immediately. Let the fire burn on the HIGH thermostat setting for 20 to
30 minutes OR until the fire is very well established. At that point, turn the
thermostat down to the desired setting. Keep in mind, you may not see a large
amount of flame activity in the lower thermostat setting. The thermometer
needle will remain in the active zone indicating that the burn cycle is
continuing.
5. Should you burn the stove on a very low setting for extended periods of
time, you will begin to see creosote deposits forming on the glass door. To
remove these deposits, simply run the stove on HIGH for approximately 30
minutes. The HIGH setting will burn off most of the deposits
Note: Our loading instructions are outlined in general terms due to the vast
array of variables that arise with each installation. Such variables include
type of wood fuel, chimney height and configuration, installation altitude,
seasonal weather conditions, draft, and the desired heat output required. Over
time you will learn which settings are necessary to achieve optimal
performance with your specific installation.
THIS APPLIANCE IS HOT WHILE IN OPERATION. CHILDREN AND PETS MUST BE KEPT FROM
TOUCHING THE APPLIANCE WHEN IN USE. COMBUSTIBLE OBJECTS MUST BE KEPT A MINIMUM
OF 48″(1219 MM) FROM THE FRONT OF THE APPLIANCE. COMBUSTIBLE MATERIAL SUCH AS
CLOTHING OR FURNITURE PLACED TOO CLOSE TO THE APPLIANCE CAN CATCH FIRE. DO NOT
STORE WOOD WITHIN THE SPECIFIED SAFETY CLEARANCES OR WITHIN THE SPACE REQUIRED
FOR RE-FUELING AND ASH REMOVAL. FAILURE TO COMPLY MAY CAUSE SKIN BURNS OR
RESULT IN A HOUSE FIRE
CAUSING SERIOUS BODILY HARM.
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OPTIMAL LOW BURN THERMOSTAT SETTING Your Blaze King appliance was tested and certified in accordance to the New Source Performance Standards for Residential Wood Heaters. During this test series, the low burn rate of the unit was determined by setting the thermostat knob to a position that yielded the lowest burn rate achievable. Considering that certification testing was conducted in a controlled laboratory environment with the appliance connected to a 15ft tall chimney, you may find that your optimal low burn thermostat setting is either above of below the certification test setting based on your location, installation, and the external environment you are operating in. If you find that you are setting your thermostat beyond the test setting, please note that if the thermostat is turned down too low the fire may go out or the combustor may stop working which is indicated by the thermometer needle falling into the INACTIVE ZONE. If this happens, simply turn the thermostat back to a higher heat output setting and let the fire reestablish itself.
TESTED LOW BURN SETTING
WOOD BURNING IN THE SHOULDER SEASON There are a few things to consider if you choose to light a fire during the spring or fall seasons when the outside temperature is milder, perhaps 55F to 70F (13°C to 21°C).
You may notice smoke spillage out of the loading door when it is opened during
start up or reloading. This is caused by a lack of natural draft within the
chimney system. The temperature difference between the chimney system and the
outside air causes flue gasses to be drawn up and out of the chimney. Smaller
temperature differences produce less draft in your chimney system than larger
temperature differences. This air movement, referred to as Stack Effect, is
also influenced by air density and moisture differences. To eliminate the
smoke spillage you may have to stoke the fire for longer than usual. Once the
fire warms the chimney the draft will improve and spillage will be reduced.
When operating the appliance on a lower thermostat setting, the
resultant lower flue temperatures can cause your chimney system to cool down.
This also decreases natural draft and spillage may occur.
General Rules for burning in the shoulder season: · Run your appliance on HIGH
for 30 minutes after start up and reloading before gradually turning the
thermostat down to the desired heat output setting.
· The thermostat setting needs to be high enough to keep the catalytic
thermometer in the active zone. If the thermometer will not stay in the active
zone, turn the thermostat to a higher setting and then wait 15 minutes to
confirm that the thermometer remains in the active zone. Repeat as required.
· If your appliance is producing too much heat, try to reduce the volume of
wood fuel loads rather than turning your thermostat down. It is good burning
practice to build smaller, hotter fires on milder days in the spring and fall.
ICE – FORMATION AND PREVENTION Most of what you see coming from the chimney of
a properly operating catalytic appliance is water vapor. In extremely cold
weather, and with some exterior chimneys, this vapor may freeze in the chimney
to the point of actually blocking the chimney and extinguishing the fire. In
such weather, burn the appliance for 5 to 10 minutes with the thermostat set
to HIGH to melt any possible ice build.
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DO NOT OPERATE THIS APPLIANCE WITHOUT THE CATALYTIC COMBUSTOR INSTALLED. DOING
SO WILL LEAD TO EXCESSIVE SMOKE AND TEMPERATURES THAT COULD RESULT IN A HOUSE
FIRE CAUSING SERIOUS BODILY HARM. ONLY BURN SEASONED WOOD. FAILURE TO DO SO
MAY DAMAGE THE COMBUSTOR AND WILL VOID ALL WARRANTIES.
COMBUSTOR MONITORING It is good practice to monitor the catalytic combustor to
ensure it is functioning properly. An improperly functioning combustor will
result in a loss of heating efficiency and an increase in emissions and
creosote buildup. The following list of items should be checked on a periodic
basis: · Combustors should be visually inspected at least three times during
the heating season to determine if
physical degradation has occurred. Actual removal of the combustor is not
recommended unless more detailed inspection is warranted because of decreased
performance. Please refer to the “COMBUSTOR TROUBLESHOOTING” section. · This
appliance is equipped with a catalytic thermometer to monitor combustor
operation. A properly functioning combustor will maintain temperatures in
excess of 500F (indicated by the thermometer needle in the ACTIVE zone) and
often reach temperatures in excess of 1000F. If the combustor temperature
falls below 500F (thermometer needle in the INACTIVE zone), refer to the
“COMBUSTOR TESTING” section. · A good way to determine whether the combustor
is functioning properly is by comparing the amount of smoke exiting the
chimney while the combustor is engaged (bypass door closed) versus when the
combustor is bypassed (bypass door open). Note: After opening the bypass door,
wait approximately 15 minutes before observing the smoke exiting the chimney.
Smoke may be visible shortly after lighting the fire and shortly after
reloading the fire so allow 20 to 30 minutes for the fire to stabilize before
making observations.
COMBUSTOR TESTING Follow these instructions to test the catalytic combustor:
- Light a fire per the “LIGHTING THE FIRE” instructions. 2. After burning a
well established fire for 1 hour, position the thermostat knob to a medium-low
burn rate
setting. 3. After 5 minutes at the lower burn rate, observe the location of the thermometer needle. A properly
functioning combustor will have a temperature greater than 500F with the thermometer needle in the ACTIVE zone. An improperly functioning combustor will yield thermometer reading in the INACTIVE zone. 4. Repeat step 3 for at least 3 burn cycles. 5. If the thermometer needled is still not reaching the ACTIVE zone, your combustor may require cleaning. 6. If, after cleaning the combustor and reburning, the thermometer needle is still not reaching the ACTIVE zone, your combustor may need replacing. Contact your Blaze King dealer for a replacement combustor. Note – It is also possible that the catalytic thermometer itself may not be functioning properly. Before deeming the combustor “dysfunctional”, please refer to the “CATALYTIC THERMOMETER” section.
180-CK20.2 v2.02
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CK20.2
CACTAATLAYLSYTTMICONCOITMOBRUINSTGOcRont.
Page 23
DO NOT PERFORM ANY CLEANING UNTIL THE FIRE IS OUT AND THE APPLIANCE IS COOL.
HOT ASH IN A VACUUM CLEANER BAG COULD MELT THE VACUUM AND COULD RESULT IN A
HOUSE FIRE
CAUSING SERIOUS BODILY HARM.
COMBUSTOR CLEANING Under certain conditions, ash particles may become attached
to the face of the combustor. These particles may be seen while the combustor
is glowing under fire or when the fire is out. Any deposits on the face of the
combustor should be removed. There are two ways to clean the face of the
combustor: (1) Brushing the combustor with a soft bristle paint brush, or (2)
Passing a vacuum cleaner wand or brush near the face of the combustor. Limit
cleaning to the face of the combustor (note – the flame shield will have to be
removed to gain access to the face). Do not scrape the combustor with any hard
tool or brush and do not run pipe cleaner through the individual cells of the
combustor as this may do more harm than good. Do not remove the combustor
during this process. Note – simply burning a hot fire usually proves to be the
best method of cleaning the combustor of deposits.
COMBUSTOR REPLACEMENT If the catalytic combustor has been deemed
“dysfunctional” per the guidelines in “COMBUSTOR TESTING”, discontinue use of
the appliance until the combustor is replaced. Follow the steps below to
complete the replacement (BLAZE KING RECOMMENDS THAT YOUR DEALER OR CERTIFIED
INSTALLER PERFORM THIS PROCEDURE):
1. The appliance must be cool to touch, having gone at least 12 hours without
being burned. A combustor can reach 1400F and hold temperatures for several
hours, even after the fire is out. After waiting 12 hours, begin by removing
the flame shield by simply lifting the shield off the two tabs at either lower
corner. Pay particular attention to orientation of the flame shield in order
to reinstall in the correct position.
180-CK20.2 v2.02
2. Once the flame shield is removed, you will have access to the combustor.
The combustor can be made of different materials such as cordierite, mulite,
or stainless steel. They are all the same with regard to removal and caution
should be taken so as to not drop or damage the combustor. If your combustor
has never been cleaned according the manufacturers directions, you may wish to
clean the combustor before replacing it with a new combustor (please refer to
the “COMBUSTOR CLEANING” section).
September 25, 2023
Page 24 180-CK20.2 v2.02
CATALYTIC COMBUSTOR
CK20.2
3. There are metal tabs across the bottom and on either side of the
combustor. Using a flat blade screwdriver or pocket knife blade, slide the tip
in between the metal tab on the left side of the combustor and the steel dome
of the stove (the dome is the housing that encases the combustor). Apply
slight pressure until the combustor begins to move forward. Repeat the process
on the metal tab on the right side of the combustor. By working back and forth
the combustor will work free of the dome housing. It is normal for the gasket
that is wrapped around the combustor to fall apart during this process. New
combustors are shipped with a new gasket.
4. With the combustor removed, you will see two bypass retainers on either
side of the combustor opening within the dome. These retainers are not fixed
in position and can fall into the firebox upon combustor removal. Ensure that
they are put back into position before replacing the combustor. Use the
screwdriver or pocket knife to scrape any old gasket from the surface areas of
the dome. If you intend to reuse your existing combustor, you will need to
order replacement combustor gasket. It is a good idea to have this combustor
gasket on hand prior to performing this procedure.
5. The new combustor will already be wrapped in gasket. Note the 1″ wide masking tape – this will help to keep the leading edge of the gasket from snagging during installation. If you intend to reuse you original combustor, wrap the combustor gasket as you see here and use the 1″ masking tape around the front and rear perimeter. During the first fire the masking tape will burn off and the combustor gasket will swell to provide a tight seal. This seal ensures optimal efficiency and performance. Do not burn the appliance without the combustor gasket installed.
6. Before installing, align the combustor within the opening of the dome housing. Slowly push the combustor in at the top and apply even pressure to the left and right corners. This will allow for a better view of the bottom edge for the final fitting. DO NOT FORCE THE COMBUSTOR INTO THE OPENING. TAKE YOUR TIME AND WORK IT INTO PLACE SLOWLY.
September 25, 2023
CK20.2
CATALYTIC COMBUSTOR
Page 25
7. Once the combustor is fully reinserted into the opening of the dome housing, replace the flame shield. Note the flame shield sides are shaped like a triangle. The point of the triangle should face down to install correctly. Do not operate your appliance without the flame shield in place. The flame shield protects the face of the combustor against direct flame impingement and potential collisions when loading fuel.
8. When correctly installed, the flame shield will rest on the two tabs
located on the dome guard and will lean slightly forward. Now that the
combustor and flame shield have been properly reinstalled, the appliance can
be relit.
A few reminders, do not burn anything other than dry, seasoned cordwood.
Burning other materials may contaminate or ruin your new combustor. Also,
remember to keep your firebox door gasket seal properly adjusted (please refer
to the “LOADING DOOR TENSION ADJUSTMENT” section). Doing so will ensure
optimal performance of both the appliance and the combustor.
COMBUSTOR WARRANTY This appliance contains a catalytic combustor, which needs periodic inspection and may require replacement for proper operation. It is against federal regulations to operate this appliance if the catalytic combustor is deactivated or removed.
The catalytic combustor supplied with this appliance is OEM Blaze King part # S.CAT203032.
Please consult the catalytic combustor warranty info also supplied with this appliance. Warranty claims should
be addressed to:
CANADA
USA
Blaze King Industries / Valley Comfort Systems Warranty Department 1290 Commercial Way Penticton, BC, Canada V2A 3H5
Blaze King Industries Warranty Department
146 A Street Walla Walla, Washington, USA
99362
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CATALYTIC COMBUSTOR
COMBUSTOR TROUBLESHOOTING PROBLEM: CREOSOTE PLUGGING
Possible Cause: The combustor is coated with creosote burning material that
produces substantial char and fly-ash. Solution: Only burn dry, seasoned wood.
Do not burn materials such as garbage, gift wrap, or cardboard.
Possible Cause: Burning wet, pitchy wood or burning large amounts of small
diameter wood without the catalytic thermometer needle in the ACTIVE zone.
Solution: Burn dry, seasoned wood until temperatures are high enough to
initiate catalyst light-off (indicated by the catalytic thermometer needle in
the ACTIVE zone).
Possible Cause: Combustor not functioning. Solution: If proper burning
procedures have been followed and this problem persists, replace the combustor
with an OEM Blaze King combustor (failure to do so will void your warranty).
CK20.2
PROBLEM: COMBUSTOR PEELING
Possible Cause: Over firing and flame impingement can yield extreme
temperatures (above 1800F/1000°C) at combustor surface and can cause peeling.
Solution: Avoid extreme temperatures by adjusting size of fuel loads. If
peeling is severe, replace combustor.
The images to the right are examples of minor peeling (does not affect proper
combustor function) and severe peeling (closed or plugged combustor that needs
replacement).
PROBLEM: CATALYTIC DEACTIVATION
Possible Cause: Burning improper fuels (ie. garbage, pressuretreated lumber,
painted wood, etc.). Solution: Burn good quality, dry, seasoned wood. If
proper burning procedures have been followed and this problem persists,
replace the combustor with an OEM Blaze King combustor (failure to do so will
void your warranty).
180-CK20.2 v2.02
Minor Peeling
Severe Peeling September 25, 2023
CK20.2
CATALYTIC COMBUSTOR
PROBLEM: COMBUSTOR MASKING
Possible Cause: The combustor is coated with a layer of fly-ash or soot from
burning material that produces substantial char and fly-ash. Solution: When
the appliance is cool to touch, clean the front face of the combustor with a
soft-bristled brush or vacuum lightly (refer to COMBUSTOR CLEANING for proper
procedure).
PROBLEM: THERMAL CRACKING
Possible Cause: Extreme temperature fluctuations (ie. opening loading door
while the combustor is in the ACTIVE zone) can cause thermal shock which can
lead to cracking. Solution: Avoid flooding a hot, active combustor with cool
room air when reloading.
If cracking causes large pieces of the combustor to separate, replace the
combustor with an OEM Blaze King combustor (failure to do so will void your
warranty).
PROBLEM: MECHANICAL CRACKING
Possible Cause: Mishandling the combustor or operating the appliance without
the proper gasket installed. Solution: Handle with care. Ensure combustor is
wrapped with gasket upon reinstallation.
Possible Cause: Distortion of surrounding dome housing. Solution: The
combustor should slide in and out of the dome housing with relative ease. If
this is not the case, contact your dealer for further inspection.
PROBLEM: COMBUSTOR CRUMBLING
Possible Cause: Excess air leaking into the firebox. Solution: Ensure tight
seal at loading door (see MAINTENANCE for instruction on gasket inspection).
Possible Cause: Excessive chimney draft. Solution: Use a manometer to check
and ensure chimney draft is within manufacturer specifications. Adjusting the
appliance thermostat can help regulate chimney draft.
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Page 28
MAINTENANCE
CK20.2
TO PREVENT SERIOUS BURNS, DO NOT PERFORM ANY MAINTENANCE UNTIL THE APPLIANCE
IS COOL. APPLIANCE SURFACES, INCLUDING THE GLASS AND ANY ATTACHED COMPONENT,
WILL
REMAIN HOT FOR EXTENDED PERIODS OF TIME AFTER THE FIRE HAS BEEN PUT OUT.
RECOMMENDED MAINTENANCE It is strongly recommended to complete the following
tasks on a regular basis throughout the heating season: 1. Visually inspect
Catalytic Combustor and clean as required (see “COMBUSTOR CLEANING”) 2. Clean
behind internal baffles (where applicable) and inspect metal components for
warping/distortion. 3. Check Catalytic Thermometer for proper calibration. 4.
Check Thermostat for proper function. 5. Check Fan Assemblies for proper
operation. 6. Remove all ash from firebox and ash drawer after final burn of
season. 7. Check all gaskets for proper seal and adjust as required. 8.
Inspect and clean the Venting System.
CATALYTIC THERMOMETER MAINTENANCE The catalytic thermometer probe (shaft)
should be cleaned regularly. Ensure the fire is out and the appliance is cool,
then remove the thermometer and wipe the probe clean. While removed, confirm
the thermometer indicator needle points towards the bottom of the INACTIVE
zone (allow the thermometer to sit at room temperature for 10 minutes before
checking). If the needle does not point towards the bottom of the INACTIVE
zone, it may need adjustment. Grasp the probe with a pair of pliers then
slightly loosen the bolt on the top of the dial. Turn the dial to align the
needle to the bottom of the INACTIVE zone and then retighten the bolt. Once
finished, reinsert the thermometer back into the appliance. Note: If your
appliance is equipped with an optional fan kit, turn it off and wait 10
minutes before observing the catalytic thermometer reading.
THERMOSTAT MAINTENANCE Any thermostat maintenance must be completed by a
certified installer. If the thermostat malfunctions, contact your dealer for
replacement.
OPTIONAL FAN ASSEMBLY MAINTENANCE Fan assemblies should be inspected at the
beginning of each burn season to ensure they are free from debris such as ash,
dust, pet dander, lint, etc. The accumulation of such debris could prevent the
fan blades/blower wheels from rotating freely and put excessive strain on the
fan motors, ultimately leading to failure.
ASH REMOVAL Ashes should be removed any time they come within one inch of the
door opening, though it is not advisable to completely remove all of the ashes
as wood burns best on a bed of ashes around 1/2″ thick. When removing ashes,
ensure the fire is out and the appliance is cool to touch. Ashes should be
placed in a metal container with a tight fitting lid. The closed container of
ashes should be placed on a noncombustible floor or on the ground (outside),
well away from all combustible materials, while awaiting final disposal. If
the ashes are disposed of by burial in soil or otherwise locally dispersed,
they should be retained in the closed container until all cinders have
thoroughly cooled. Do not place other waste in this container.
NEVER STORE HOT ASHES IN A GARAGE OR BASEMENT. HOT ASHES WILL GENERATE CARBON
MONOXIDE AND / OR FLAMMABLE GASES. THESE GASES MAY CAUSE SUFFOCATION AND
POSSIBLE
DEATH.
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MAINTENANCE
LOADING DOOR TENSION ADJUST-
MENT To tighten the loading door seal, use a 9/16″ wrench to loosen the
retainer nut threaded onto the latch catch on the outer right face of the
firebox. Once loose, tighten the nut on inside firebox (also threaded onto the
latch catch) to secure the latch catch in a position closer to the firebox.
Ensure the outer nut is tight and preform a paper test (see “DOOR GASKET PAPER
TEST”) to ensure the proper seal was achieved. DO NOT FORCE THE NUT LOOSE. Use
penetrating oil if necessary to make loosening the nut easier.
Page 29
LOADING DOOR GASKET INSPECTION Inspect the loading door gasket for physical
deterioration, missing sections, or obvious leakage. The appliance door flange
should make a groove in the gasket material. The side of the gasket on the
inside of the groove will be dark or black while the outer side will be light
or white. Dark smudges on the outer side of the gasket may indicate an air
leak. If the groove in the gasket is very shallow or if there is a heavy ash
or creosote deposit along the bottom edge of the gasket, it may need to be
replaced. Frayed or broken gasket material, or a gasket that is hard and
unyielding, will also indicate a need for replacement. Any time a piece of
gasket is missing or broken the entire gasket must be replaced. A way to
physically check if the gasket needs replacing is by performing a paper test
(see “DOOR GASKET PAPER TEST”)
LOADING DOOR GASKET REPLACEMENT If door gasket replacement is required, only
replace with OEM door gasket ordered through your Blaze King dealer. This
gasket will be properly sized and ready to install. Do not stretch or cut the
gasket at any time during this installation. Ensure only high temperature
silicone adhesive is used for this installation (do not use household silicone
caulking). Blaze King recommends that your dealer perform this task:
1. Ensure the fire is out and the appliance is cooled to touch before
removing the loading door. 2. Use a pair of pliers to pull the old door gasket
out of the channel and dispose of it. 3. Clean the gasket channel of any
residual adhesive to ensure the new adhesive will adhere sufficiently. 4. To
ensure proper fit, dry fit the new gasket by distributing it evenly around the
frame and then remove. 5. Run a small bead of a high temperature silicone
adhesive along the center of the gasket channel. 6. Starting in the lower
right corner, insert the new gasket into the gasket channel. Be sure to
distribute
the gasket evenly around the entire channel frame. 7. Allow the adhesive to
dry for at least 1 hour before reinstalling and closing the loading door. 8.
Confirm proper gasket installation by performing a paper test (see “DOOR
GASKET PAPER TEST”).
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MAINTENANCE
CK20.2
DO NOT OPERATE THIS APPLIANCE IF THE DOOR GASKET IS MISSING OR DAMAGED. OVER-
FIRING MAY OCCUR WHICH CAN CAUSE DAMAGE TO THE APPLIANCE OR IGNITE CREOSOTE IN
THE CHIMNEY WHICH
COULD LEAD TO A HOUSE FIRE CAUSING SERIOUS BODILY HARM.
DOOR GASKET PAPER TEST Perform this test when inspecting or replacing loading
door gasket:
1. Ensure the fire is out and the appliance is cooled to touch. 2. Insert a
piece of paper (ie. a dollar bill) into the door opening and then latch the
door shut. 3. Pull the paper out of the door while noting any obvious
resistance when doing so. 4. If no resistance is felt, adjust the door tension
(see “LOADING DOOR TENSION ADJUSTMENT”). 5. Repeat this process around the
perimeter of the door until consistent resistance is achieved.
DOOR GLASS GASKET INSPECTION To inspect the door glass gasket:
1. Ensure the fire is out and the appliance is cooled to touch. 2. Hold the
glass by placing the palm of each hand on either side and try to move it; If
the glass moves:
a. Inspect the glass retainers and ensure the screws holding the retainers in
place are tight (hand tight plus 1/4 turn). If loose, retighten, but do not
over tighten. b. Inspect the door glass gasket. If the gasket is frayed or
missing sections, replace the gasket.
REFRAIN FROM STRIKING THE GLASS OR SLAMMING THE DOOR SHUT. DO NOT OPERATE THIS
APPLIANCE IF THE DOOR GLASS OR GASKET SEAL IS BROKEN. DOING SO MAY LEAD TO A
RUN AWAY
FIRE WHICH COULD RESULT IN PROPERTY DAMAGE.
DOOR GLASS GASKET REPLACEMENT If door glass gasket replacement is required,
only replace with OEM door glass gasket ordered through your Blaze King
dealer. The OEM gasket will be ordered to size and ready to re-install. Do not
stretch or cut the gasket at any time during this installation. Blaze King
recommends that your dealer perform this task:
1. Ensure the fire is out and the appliance is cooled to touch. 2. Remove the
old glass gasket. 3. Starting at the corner opposite of the “Blaze King” logo,
carefully wrap the gasket around the edges of the door glass, pressing firmly
onto the sides of the glass with the gasket centered on the edge. Finish the
wrapping with a 1/2″ overlap. Ensure the thickness of the gasket remains
consistent and uniform. 4. Reposition the glass onto the door and then install
the glass retainers with original fasteners. Ensure the glass is parallel to
the frame and tighten the fasteners (hand tight plus 1/4 turn).
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MAINTENANCE
Page 31
DOOR GLASS CLEANING The best way to keep the glass clean is to leave the
appliance on high burn for a period of time after each reloading The moisture
which is driven from a new load of wood contributes much of the creosote on
the inside of the glass. Removing that moisture at the beginning of the burn
cycle helps to keep the glass clean. Leaving the thermostat on a higher
setting for 30 minutes to an hour before turning to low for an overnight burn
will also help. Heavier deposits may require hand cleaning. Manual glass
cleaning should be done when the appliance and glass are cool. DO NOT CLEAN
THE GLASS WHILE IT IS HOT AND DO NOT USE ABRASIVE CLEANERS TO CLEAN THE GLASS.
Use a soft cloth. After using any cleaner, thoroughly rinse the glass with
water to remove any deposits left by the cleaner. Failure to remove all traces
of glass cleaner will result in the glass cleaner residue baking on. This
residue may be very difficult to remove.
BYPASS DOOR GASKET INSPECTION Visually note the amount of smoke exiting the
chimney while the bypass door is both OPEN and CLOSED. There should be
significantly less smoke when the door is in the CLOSED position. If this is
not the case, the bypass gasket may need to be replaced. Note: This inspection
could also yield a dead combustor, see “COMBUSTOR MONITORING”.
BYPASS DOOR GASKET REPLACEMENT
If bypass door gasket replacement is required, only replace with OEM 5/8″ fiber glass gasket ordered through
your Blaze King dealer. The OEM gasket will be ordered to size and ready to re-install. Do not stretch or cut
the gasket at any time during this installation. Ensure only THERMOSEAL® 1000F high-temperature
resistant cement is used for this installation (do not use household silicone
caulking). Blaze King recommends that your dealer perform this task:
1. Ensure the fire is out and the appliance is cooled to touch
2. Remove the flue pipe from the appliance in order to have a clear view of the
bypass door (Fig. 13).
3. Remove the combustor (see “COMBUSTOR REPLACEMENT”).
4. After removing the combustor you will notice stainless bypass retainers on both
the left and right sides of the combustor opening (Fig. 14). They secure the bypass
door in position during operation. Remove the stainless bypass retainers and set
Fig. 13
aside.
5. Working down through the flue collar, unhinge the bypass door from the
bypass rod (rotating the bypass handle into a neutral position will help),
then rotate the bypass door 90 degrees to remove through the combustor
opening (Fig. 15).
6. Remove the old gasket and clean away any residual cement from the gasket
channel. 7. Apply the new high-temperature cement along the channel.
Fig. 14
8. Place the new gasket into the channel, tapping it down to seat it securely.
9. Apply high temp anti-seize lubricant to the under side of the bypass hook
(Fig. 16) and then reinstall the bypass door by following the previous steps
in reverse order.
10. Rotate the bypass handle several times to OPEN/CLOSE the bypass door
Fig. 15
to ensure smooth and proper operation. Once satisfied, reattach the flue pipe.
11. Reinstall stainless bypass retainers into combustor opening.
12. Refer back to “COMBUSTOR REPLACEMENT” to reinstall the combustor. Note: if
the gasket around the combustor is damaged, it will have to be replaced.
Fig. 16
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MAINTENANCE
CK20.2
VENTING SYSTEM MAINTENANCE The entire chimney system must be cleaned and
inspected regularly, especially during the coldest months of the burn season.
The most efficient method to clean the chimney is to “sweep” it using a hard
brush. Brush downwards so soot and creosote residues will come off the inner
surface and fall to the bottom of the chimney where they can be removed
easily. Ensure the bypass door is OPEN prior to chimney cleaning so soot and
creosote fall into the firebox. Once cleaned, inspect the chimney for any
possible damage. If damage is present, the chimney section in question must be
replaced.
CREOSOTE FORMATION AND REMOVAL When wood is burned slowly, it produces tar and
other organic vapors which combine with expelled moisture to form creosote.
These vapors condense in the relatively cooler chimney flue of a slow burning
fire and when ignited, make an extremely hot fire. Be aware that the hotter
the fire, the less creosote is deposited. The flue pipe and chimney should be
inspected regularly during the heating season, until a safe frequency for
cleaning is established to determine if a creosote build up has occurred. If
creosote accumulation is excessive, cleaning is required. It is recommended
that a professional chimney sweep does the cleaning. Both the chimney and the
appliance have to be cleaned at least once a year or as often as necessary.
A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR VENTING SYSTEM, WHICH CAN ONLY BE
REPAIRED BY REPLACING THE DAMAGED COMPONENTS. FAILURE TO REPAIR COULD LEAD TO
FURTHER
PROPERTY DAMAGE. DAMAGE FROM A CHIMNEY FIRE IS NOT COVERED BY THE LIMITED
WARRANTY.
RUN-AWAY OR CHIMNEY FIRE CAUSES: 1. Using incorrect fuel or small fuel pieces
which would normally be used as kindling. 2. Leaving the door ajar too long
and creating extreme temperatures as the air rushes in the open door. 3.
Improperly installed or worn gaskets. 4. Creosote build up in the chimney.
SOLUTIONS: 1. Do not burn treated or processed wood, coal, charcoal, colored
paper, or cardboard. 2. Be careful not to over fire the appliance by leaving
the door open too long after the initial start-up. 3. Replace worn, dried out
(inflexible) gaskets. 4. Have your chimney cleaned regularly. WHAT TO DO IF A
RUN-AWAY OR CHIMNEY FIRE STARTS: 1. Close the thermostat by rotating the knob
fully counter clockwise and ensure the firebox door is closed. 2. Call the
local fire department. 3. Examine the chimney, attic, and roof of the house to
see if any part has become hot enough to catch fire. If necessary, hose area
down with a fire extinguisher or water from a garden hose. 4. Do not operate
the appliance again until you are certain the chimney has not been damaged
IT IS ADVISED TO HAVE A WELL UNDERSTOOD PLAN OF ACTION IN THE EVENT OF A
CHIMNEY FIRE
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TROUBLESHOOTING
Page 33
Your Blaze King is designed to allow a wide selection of heat output levels.
If you begin to lose control of the amount of
heat the stove is emitting, determine the cause early so that major problems
may be avoided.
The six major needs of a well-controlled fire are:
1. Knowledgeable operator. 2. Adequate air supply. 3. Firewood of good
quality and proper size. 4. Catalytic combustor in good condition. 5. Clean
chimney, properly sized and installed. 6. Door gasket tight and firm.
Considering all of the above, number one is the most important for safe and
efficient operation of any wood stove. Please study the operation instructions
carefully. Consult your BLAZE KING dealer if you have any questions not
answered in
this manual.
All of the six above mentioned needs are interrelated. A deficiency in any one
will affect all of the others. If you encounter a problem, determine the
source of the problem and then follow-up by checking the other needs as
possible contributing
factors.
PROBLEM: Chimney Fire
CAUSE Act immediately regardless of cause
SOLUTION Turn the thermostat to lowest setting, check loading door to be sure it is tightly closed. Call Fire Department.
After the fire is out, have your chimney and ue connector inspected by a certified chimney sweep. A damaged masonry chimney should be repaired or rebuilt. A prefabricated chimney (factory built) that is damaged should be replaced. Any damage to the ue connector should be corrected before the system is used again.
Possible causes of a chimney fire, and remedies for those causes, can be found further in this section: “Excessive Creosote Formation”, and “Spots of Creosote Accumulation in Chimney or Flue Pipe”.
PROBLEM: Not enough heat. CAUSE Green or wet wood. Not enough fuel in stove.
Obstruction in chimney or cap screen. Combustor plugged or coated. Combustor
not functioning.
Thermostat set too low.
SOLUTION Use a moisture meter to ensure you are burning seasoned wood. Don’t
be afraid to FULLY load the stove. A FULL load of wood won’t burn any hotter
than the thermostat is set.
Remove obstruction. See “COMBUSTOR, TESTING” See “COMBUSTOR, CLEANING”
See “COMBUSTOR, TESTING”. If needed, replace combustor, See””COMBUSTOR,
REPLACING”.
Raise thermostat setting.
Thermostat not operating properly.
Consult your Blaze King dealer.
Poor draft caused by a poorly designed chimney system.
Strong, gusting winds causing downdraft in chimney
Tightly sealed house, inadequate air supply.
Measure draft with Manometer. See “CHIMNEY DRAFTS” Consult your Blaze King
dealer or a chimney sweep.
Install wind-resistant chimney cap. Directional caps may not stay freely
rotating. If you have a directional cap, check it frequently.
Slightly open a window, near the stove or install an outside air kit.
Reloading too much wood on top of too few coals. Allow a larger bed of coals to build up.
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TROUBLESHOOTING
CK20.2
PROBLEM: Too much heat. CAUSE Bypass door left open. Thermostat set too high.
Loading door gasket leaking, admitting excess air into firebox. Excessive
draft in the chimney.
Thermostat not operating properly. Wood is too small.
SOLUTION Close the bypass door.
Lower thermostat setting.
Replace door gasket and/or adjust door. See “GASKET INSPECTION”
Measure draft with a Manometer. See “DRAFTS”. Consult your Blaze King dealer
or a chimney sweep. Install a cap.
Consult your Blaze King dealer.
Use larger pieces.
PROBLEM: One or both fans will not run, or there is no adjustment for fan speed.
CAUSE Fans mounted improperly.
SOLUTION Check that fan blade’s not touch edges of hole.
Fan speed control.
Consult your Blaze King dealer for replacement.
PROBLEM: Fans minimum speed too fast or maximum speed too slow.
CAUSE Fan speed control out of adjustment.
SOLUTION Consult your Blaze King Dealer.
PROBLEM: Excessive creosote formation in chimney and chimney Connector.
CAUSE Bypass door left open.
SOLUTION Close bypass door.
Bypass door not sealing tightly.
Inspect bypass door and seal for warping. Ash or creosote buildup may occur on door or seat. With stove cold scrape and vacuum area around bypass. Be sure all mating steel surfaces are clean and smooth.
Improper operation.
Check thermostat setting and operating procedures. See “THERMOSTAT & OPTIMAL THERMOSTAT SETTING”
Wood too green or wet.
Use seasoned wood. Use a moisture meter to confirm.
Catalytic combustor not operating properly.
Inspect the combustor. See “CATALYTIC COMBUSTOR, TESTING”
Poor draft caused by a poorly designed chimney system.
Measure draft with Manometer. See “DRAFTS”. Consult your Blaze King dealer or a chimney sweep.
Chimney too cold or poorly insulated.
Upgrade chimney system. Consult your Blaze King dealer or a chimney sweep.
PROBLEM: Catalytic Thermometer (on top of stove) does not go into “Active” zone, or does not stay there for long. (Fans must be in “off” position for 10 minutes prior to checking)
CAUSE Improper operation.
SOLUTION Check thermostat setting and operating procedures. See “THERMOSTAT & OPTIMAL THERMOSTAT SETTING”
Obstruction in chimney or cap.
Clean chimney, remove obstructions.
Faulty catalytic thermometer.
Check catalytic thermometer calibration.
Wood too green or wet.
Use seasoned wood.
180-CK20.2 v2.02
September 25, 2023
CK20.2
TROUBLESHOOTING
Page 35
Combustor plugged or coated. Combustor not functioning.
Thermostat not operating properly. Bypass door leaking or not closing
completely.
Clean combustor. See “CATALYTIC COMBUSTOR TESTING”
Check and test combustor. If needed replace combustor. See “CATALYTIC
COMBUSTOR, REPLACING” Consult your blaze King Dealer.
Inspect and clean area around bypass doors. Adjust or replace gasket if
necessary. Consult your Blaze King Dealer.
PROBLEM: Spots of creosote accumulation in flue pipe or chimney.
CAUSE Air leaks in flue pipe or chimney.
SOLUTION Inspect flue pipe and chimney. Repair or replace as necessary. Check to be sure that the flue pipe is installed correctly.
CAUTION: a leaking chimney system is a fire hazard and demands immediate attention.
Poor draft caused by an oversize flue, single wall Measure draft with Manometer. See “DRAFTS”. Consult your
pipe, to many elbows, etc.
Blaze King dealer or a chimney sweep.
PROBLEM: Door glass quickly becomes coated with creosote.
CAUSE Low thermostat setting or lowering the thermostat setting too far, too
quickly. Poor draft caused by an oversize or short flue, etc.
Obstruction in chimney or cap screen.
SOLUTION Turn the thermostat to the warmest setting during the first 20-30
minutes or until the fire is well established after each reloading.
Measure draft with Manometer. See “DRAFTS”. Consult your Blaze King dealer or
a chimney sweep.
Remove obstruction. Clean chimney and/or cap screen.
Strong, gusting winds causing downdraft in chimney.
Tightly sealed house, inadequate air supply.
Install wind-resistant chimney cap. Open a window, slightly, near the stove. Install a Fresh Air Kit.
Burning poorly seasoned wet wood, or wood with Use seasoned wood with low pitch content, such as some types of
high pitch content.
pine.
PROBLEM: The combustor temperature cannot be controlled. Turning the
thermostat down often makes the combustor temperature go up.
CAUSE Turning the thermostat down, particularly in the first half of the burn
cycle, causes the fire to emit more smoke, which is fuel for the combustor.
The combustor temperature therefore climbs for up to several hours. This is
normal, and is of no concern. As long as only the combustor temperature is
elevated, there is nothing to worry about.
PROBLEM: Smoke spills from door opening when loading fuel
CAUSE Spark arrestor screen on cap plugged.
Chimney too cold.
SOLUTION Clean spark arrestor screen to bare metal wire.
Make certain double wall stove pipe is used in installation.
Not enough vertical rise. Chimney not drafting.
Make certain a minimum vertical rise of 36″ is observed prior to elbows. Use
two 45 elbows instead of 90 elbow.
Turn thermostat to highest setting, open bypass, leave loading door closed and
wait 5-10 minutes to increase chimney or flue temperature.
180-CK20.2 v2.02
September 25, 2023
Page 36
REPLACEMENT PARTS
CK20.2
No. exploded
view
Part #
1
120-0342-E
2
155-0255-B
3
S.Z4819
4
S.CAT203032
5
S.Z2430
6
S.Z2586
7
155-0254-AS
8
130-0246
9
155-0186
10 S.0693
11 S.Z4551
12 S.Z2433
13 S.Z2452.M
14 220-0102
15 S.Z3009
16 S.Z3849
180-CK20.2 v2.02
Description
CATALYTIC THERMOMETER BYPASS GASKET – 3 ft BYPASS RETAINER KIT COMBUSTOR
ASSEMBLY FLAME SHIELD DOOR ASSEMBLY DOOR GLASS GASKET – 4 ft GLASS CERAMIC 5MM
DOOR GASKET – 5 ft LATCH CATCH DOME GUARD REPLACEMENT KIT ASH BUCKET BYPASS
HANDLE THERMOSTAT KNOB THERMOSTAT ASSEMBLY FLUE RING
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
September 25, 2023
CK20.2
REPLACEMENT PARTS
Brick Layout
Page 37
180-CK20.2 v2.02
ITEM NO.
1 2 3 4 5 6 7 8
PART NUMBER
A Size Brick D Size Brick DC Size Brick EK Size Brick K Size Brick MT Size
Brick QC Size Brick SI Size Brick
QTY.
12 3 1 1 2 2 1 2
September 25, 2023
Page 38
REPLACEMENT PARTS
S.Z2514 Fan Kit
CK20.2
No. exploded
view
1 2 3
Part #
Description
145-0136 RHEOSTAT WITH OFF (O/H/LOW) 220-0137 RHEOSTAT KNOB BLACK SILVER LINE 150-0175-C FAN AXIAL SPIDER MOUNT
QTY
1 1 1
180-CK20.2 v2.02
September 25, 2023
CK20.2
WARRANTY
Page 39
BLAZE KING WOOD LIMITED WARRANTY Blaze King and Valley Comfort’s respective brands extend the following warranty for wood fired appliances purchased from an authorized Blaze King / Valley Comfort dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period
Parts
Labor
1 Year
2 Years
5 Years 6 Years
2 Years
Components Covered
Wood
All parts, materials and surface
X
finishes (flaking and peeling) Subject to Conditions, Exclusion,
and Limitations listed.
Fan assemblies and motors,
thermal sensors, catalytic
X
thermometer, bi-metallic
thermostat assembly, door
handle metal components.
X
Firebox & Heat Exchanger, Bypass Door Steel Components
Catalyst Combustor ( see
X
Conditions, Exclusions, and
Limitations)
1 Year
X
Other Replacement Parts
SEE CONDITIONS, EXCLUSIONS, AND LIMITATIONS.
180-CK20.2 v2.02
September 25, 2023
Page 40
WARRANTY
CK20.2
Blaze King Wood Limited 5 Year Warranty
Blaze King is the manufacturer of the Blaze King line of heating products. At
Blaze King, our commitment to the highest level of quality and customer
service is the most important thing we do. Each Blaze King stove is built on a
tradition of using only the finest materials and is backed by our limited
warranty to the original purchaser. With Blaze King, you’re not just buying a
stove; you’re buying a company with years of unequalled performance and
quality.
Limited Six (6) Year Warranty: The CATALYTIC COMBUSTOR is under warranty by
Blaze King for six (6) years from the date of original retail purchase. The
purchaser shall pay the following share of the then current retail price for
the combustor: The first three (3) years no charge, 4th year 60%; 5th year
70%, 6th year 80%. The Combustor must be returned to your dealer along with a
completed COMBUSTOR FAILURE REPORT and original proof of purchase document.
Limited (5) Year Warranty: Under this warranty, Blaze King covers the stove
body and accessories against defects in materials and workmanship, for part
repair or replacement for the first five (5) years *** to the original
purchaser. This Warranty covers: All Steel firebox components against defects
in material and workmanship. Please see the exclusions and limitation section
below as certain restrictions and exclusions apply this warranty.
Limited Two (2) Year Warranty: Under this warranty, Blaze King covers, fan
assemblies , modular thermostat and door handle steel components against
defects in materials and workmanship, for part repair or replacement and
limited labor for the first two (2) years to the original purchaser. Please
see the exclusions and limitation section below as certain restrictions and
exclusions apply to this warranty.
Limited One (1) Year Warranty: Under this warranty, Blaze King covers all
parts and materials against defects in materials and workmanship including
exterior paint finishes, for part repair or replacement and limited labor for
the first year to the original purchaser. Please see the exclusions and
limitation section below as certain restrictions and exclusions apply to this
warranty.
How the Warranty Works
1. All warranties by the manufacturer are set herein and no claim shall be
made against the manufacturer on any oral
warranty or representation. All claims under this Limited Warranty must be
made in writing by your dealer.
2. Any stove or part thereof that is repaired or replaced during the Limited
Warranty period will be warranted under the
terms of the Limited Warranty for a period not exceeding the remaining term of
the original Limited Warranty or six (6) months, whichever is longer.
3. For any part or parts of this stove, which in our judgment show evidence
of defects, Blaze King reserves the option
to repair or to replace the defective part(s) through an accredited
distributor or agent, provided the defective part is returned to the
distributor or agent, transportation prepaid, if requested.
4. If you discover a problem that you think may be covered by the Limited
Warranty, you MUST REPORT it to your Blaze
King dealer WITHIN 30 DAYS from the date the problem was first detected,
giving them proof of purchase and the date of purchase. The dealer will
investigate the problem and work with Blaze King to determine whether the
problem: a) Is covered by the Limited Warranty or b) Can be fixed in your home
or does the product need to be returned to Blaze King for repair.
5. If Blaze King determines that the stove needs to be returned to Blaze King
for repair, the customer has the
responsibility and the expense of removing it from their home and shipping it
to Blaze King. If the problem is covered by the Warranty, Blaze King will
repair or replace the item at their discretion and the customer will be
responsible for return shipping and re-installation in their home.
6. If the problem is not covered by the Limited Warranty, the customer will
be responsible for all repair costs, as well as
all storage, shipping and the cost of removing and re-installing the stove. If
you are not satisfied with the service provided by the Blaze King dealer,
write to Blaze King at the address listed on the last page of the Owner’s
Manual. Include a copy of the original purchase invoice and a description of
the problem.
180-CK20.2 v2.02
September 25, 2023
CK20.2
WARRANTY
Page 41
Exclusions and Limitations:
1. This Warranty does not cover tarnish, discoloration or wear on the plated
surfaces Painted finishes will change color
after initial firing and will continue to change through the lifetime of the
stove. This is normal occurrence for all high temperature coatings.
2. This Warranty does not cover gasket material or firebrick. 3. Blaze King
strongly recommends installation by a certified installer. Failure to comply
may adversely affect coverage
under the terms of this warranty. This Limited Warranty covers defects in
materials and workmanship only if the
product has been installed in accordance with local building and fire codes;
in their absence refer to the owner’s manual. If the product is damaged or
broken as a result of any alteration, wilful abuse, mishandling, accident,
neglect,
or misuse of the product, the Limited Warranty does not apply.
4. The stove must be operated and maintained at all times in accordance with
the instructions in the Owner’s Manual.
If the unit shows signs of neglect or misuse, it is not covered under the
terms of this Warranty policy. Performance
problems due to operator error will not be covered by the Limited Warranty
policy.
Some minor expansion, contraction, or movement of certain parts and resulting
noise, is normal and not a defect and,
therefore, is not covered under this Limited Warranty.
5. Misuse includes over-firing. Over-firing can be identified later by warped
plates and paint pigment being burnt off.
Over-firing this appliance can cause serious damage and will nullify the
Limited Warranty.
6. The Limited Warranty will cover glass thermal breakage only and will not
cover misuse of the stove glass, including
but not limited to:
a) Glass that is struck, has surface contaminates or has had harsh or abrasive
cleaners used on it.
b) If the door is slammed or is closed while wood in the firebox is protruding
out the stove opening thus striking the glass.
7. This warranty does not cover products made or provided by other
manufacturers and used in conjunction with the
operation of this stove without prior authorization from Blaze King The use of
such products may nullify the Limited
Warranty on this stove. If unsure as to the extent of this Limited Warranty,
contact your authorized Blaze King dealer
before installation.
8. Blaze King will not be responsible for inadequate performance caused by
environmental conditions. 9. The Limited Warranty does not cover installation
and operational related problems such as use of downdrafts or
spillage caused by environmental conditions. Environmental conditions include
but are not limited to nearby trees, buildings, roof tops, wind, hills,
mountains, inadequate venting or ventilation, excessive offsets, negative air
pressures or other influences caused by mechanical systems such as furnaces,
fans, clothes dryers etc.
10. The Limited Warranty does not cover damage caused by burning salt-
saturated wood, corrosive driftwood, chemically
treated wood or any fuel not recommended in the Owner’s Manual (use cord wood
only).
11. The Limited Warranty is void if:
a) The stove has been operated in atmospheres contaminated by chlorine,
fluorine or other damaging chemicals. b) The stove is subject to submersion in
water or prolonged periods of dampness or condensation.
c) Any damage to the unit, combustion chamber or other components due to
water, or weather damage which is the
result of, but not limited to, improper chimney/venting installation.
d) Salt air in coastal areas or high humidity can be corrosive to the finish;
these environmental conditions can cause rusting. Damage caused by salt air or
high humidity is not covered by the Limited Warranty.
12. Exclusions to the Limited Warranty include: injury, loss of use, damage,
failure to function due to accident, negligence,
misuse, improper installation, alteration or adjustment of the manufacturer’s
settings of components, lack of proper
and regular maintenance, alteration, or act of God.
13. The Limited Warranty does not cover damage caused to the stove while in
transit. If this occurs, do not operate the
stove and contact your courier and/or dealer.
14. The Limited Warranty does not extend to or include paint, door or glass
gaskets or firebricks damage caused by
normal wear and tear, such as paint discoloration or chipping, worn or torn
gaskets, chipped or cracked firebrick, etc.
15. The Limited Warranty does not include damage to the unit caused by abuse,
improper installation, or modification of
the unit.
16. Damage to plated surfaces caused by fingerprints, scratches, melted
items, or other external scores and residues left
on the plated surfaces from the use of abrasive cleaners or polishes is not
covered in this warranty.
180-CK20.2 v2.02
September 25, 2023
Page 42
WARRANTY
CK20.2
17. Blaze King is free of liability for any damages caused by the stove, as
well as inconvenience expenses and materials.
The Limited Warranty does not cover incidental or consequential damages.
18. The Limited Warranty does not cover any loss or damage incurred by the
use or removal of any component or
apparatus to or from the Blaze King stove without the express written
permission of Blaze King and bearing a Blaze
King label of approval.
19. Any statement or representation of Blaze King Products and their
performance contained in Blaze King advertising,
packaging literature, or printed material is not part of the Limited Warranty.
20. The Limited Warranty is automatically voided if the stove’s serial number
has been removed or altered in any way. If
the stove is used for commercial purposes, it is excluded from the Limited
Warranty.
21. No dealer, distributor, or similar person has the authority to represent
or warrant Blaze King Products beyond the
terms contained within the Limited Warranty. Blaze King assumes no liability
for such warranties or representations.
22. Blaze King will not cover the cost of the removal or re-installation of
the stove, hearth, facing, mantels, venting or
other components.
23. Labor to replace or repair items under this Limited Warranty will be
covered per our warranty service fee
reimbursement and labor rates are set per component schedule. Labor rates vary
from location to location and as
such total labor costs may not be covered. Please consult with your dealer or
service technician for any additional
charges such as travel time or additional labor charges that may apply.
24. For parts of the Blaze King wood stove or fireplace insert warranted
beyond the first year, the five year limited
warranty will have the same obligations as described in this document,
provided, however that the purchaser shall
pay the following percentage of the then current retail cost of the repair or
the replacement, according to the year after
purchase in the which the defect is brought to the attention of Blaze King.***
During the 2nd year—-purchaser pays
20%. 3rd year —-purchaser pays 40%. 4th year —–purchaser pays 60%. 5th year—-
purchaser pays 80%.
25. If a defect or problem is determined by Blaze King to be non warrantable,
Blaze King is not liable for travel costs for
service work. In the event of in-home repair work, the customer will pay any
in-home travel fees or service charges
required by the Authorized Dealer.
26. At no time will Blaze King be liable for any consequential damages which
exceed the purchase price of the unit. Blaze
King has no obligation to enhance or modify any stove once manufactured
(example: as a stove model evolves, field modifications or upgrades will not
be performed).
27. This Limited Warranty is applicable only to the original purchaser and it
is nontransferable. 28. This warranty only covers Blaze King Products that are
purchased through an authorized Blaze King dealer. 29. If for any reason any
section of the Limited Warranty is declared invalid, the balance of the
warranty remains in effect
and all other clauses shall remain in effect.
30. The Limited Warranty is the only warranty supplied by Blaze King, the
manufacturer of the stove. All other warranties,
whether express or implied, are hereby expressly disclaimed and the
purchaser’s recourse is expressly limited to the
Limited Warranty.
31. Blaze King and its employees or representatives will not assume any
liability for damages, either directly or indirectly,
caused by improper usage, operation, installation, servicing or maintenance of
this stove.
32. Blaze King reserves the right to make changes without notice. Please
complete and mail the warranty registration
card and have the installer fill in the installation data sheet in the back of
the manual for warranty and future reference.
33. Blaze King is responsible for stocking parts for a maximum of seven (7)
years after discontinuing the manufacture
or incorporation of the item into its products. An exception to this would be
if an OEM supplier is not able to supply a
part.
180-CK20.2 v2.02
September 25, 2023
CK20.2
INSTALLER NOTES
Page 43
Installer – Please complete the following information: Dealer Name & Address:____
Installer Name (print): _ Installer Signature: ___ Installer Phone #: ____ Date Installed:____ Appliance Serial No.:
180-CK20.2 v2.02
September 25, 2023
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>