NEO TOOLS 14-013 Pneumatic Sander 150 mm User Manual

: June 13, 2024
: NEO TOOLS

NEO TOOLS 14-013 Pneumatic Sander 150 mm

NOTE: BEFORE USING THE EQUIPMENT, PLEASE READ THIS MANUAL CAREFULLY AND KEEP IT FOR FURTHER USE. PERSONS WHO HAVE NOT READ THE INSTRUCTIONS SHOULD NOT CARRY OUT ASSEMBLY, ADJUSTMENT OR OPERATION OF THE DEVICE.

DETAILED SAFETY RULES

General

Before starting installation, work, repair, maintenance or accessory change, or when working near pneumatic tool, consider many hazards, read and understand the safety instructions. Failing to follow the actions above may cause serious body injuries.
Only qualified and trained personnel can perform installation and adjustment of pneumatic tools.
Do not modify the pneumatic tool. Modifications can have impact on efficiency and safety level, and increase risks for the tool operator.
Do not throw away the safety manual, hand it over to the tool operator.
Do not use the pneumatic tool if it is damaged.
Inspect the tool periodically for visible symptoms, as required by ISO 11148. Employer or user should contact the manufacturer for replacement of the rating plate each time when it is necessary.

Projectile hazards

Damage to the workpiece, accessories or even an insertion tool can cause parts to be ejected at high speed.
Always wear impact-resistant eye protection. The degree of protection should be selected depending on the work performed.
Make sure the workpiece is securely fastened.
Wear a safety helmet when working above head level.
The risk to bystanders should also be considered.

Entanglement hazards

Choking, scalping and /or lacerations can occur if loose clothing, personal jewellery, neck wear, hair or gloves are not kept away from the tool and it’s accessories.

Operating hazards

Using the tool may expose the operator’s hands to hazards such as crushing, impact, cutting off, abrasion and heat. Wear suitable gloves to protect your hands.
The operator and maintenance staff should be physically able to handle the size, weight and power of the tool.
Hold the tool correctly. Be prepared to resist normal or unexpected movements and keep both hands available.
Keep your feet balanced and securely positioned.
Release pressure on the start and stop device in the event of a power outage.
Only use lubricants recommended by the manufacturer.
Use protective goggles, it is recommended to use fitted gloves and protective clothing.
Check the condition of the Velcro disc before each use.
Avoid direct contact with moving parts of the device to prevent pinching, cutting hands or other parts of the body.
Wear suitable gloves to protect your hands.
Never start the machine without the abrasive attached.
There is a risk of electrostatic discharge when used on plastics or other non-conductive materials. A potentially explosive atmosphere can be caused by grinding dust or fumes.
Always use a dust removal or attenuation system appropriate for the material being processed.

Dust and fume hazards

Dust and fumes generated when using sanders and polishers can cause ill health (for example cancer, birth defects, asthma and/or dermatitis). Risk assessment and implementation of appropriate controls for these hazards are essential.
Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
Operate and maintain the sander or polisher as recommended in these instructions, to minimize dust or fume emissions.
Direct the exhaust so as to minimize disturbance of dust in a dustfilled environment.
Where dust or fumes are created, the priority shall be to control them at the point of emission.
All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and maintained in accordance with the manufacturer’s instructions.
Select, maintain and replace the consumable / inserted tool as recommended in the instruction handbook, to prevent an unnecessary increase in dust or fumes.
Use respiratory protection in accordance with employer’s instructions and as required by occupational health and safety regulations.

Noise hazards

Exposure, unprotected, to high levels of noise can cause permanent and irreversible hearing loss and other problems such as tinnitus (ringing, buzzing, whistling or buzzing in the ears). Risk assessment and the implementation of appropriate control measures in relation to these threats are necessary.
Appropriate controls to reduce the risk may include actions such as damping materials to prevent the workpiece from ringing.
Use ear protection in accordance with the employer’s instructions and in accordance with hygiene and safety requirements.
Operation and maintenance of the pneumatic tool should be carried out according to the instructions in the operating manual, to avoid unnecessary increase in noise level.
Select, maintain and replace worn tools inserted as recommended in the operating instructions. This will avoid unnecessary noise increases.
If the pneumatic tool has a silencer, always make sure it is mounted correctly when using the tool.

Vibration hazards

Exposure to vibration can cause permanent nerve damage and blood supply to your arms and shoulders.
Dress warmly when working at low temperatures and keep your hands warm and dry.
If numbness, tingling, pain or whitening of the skin in the fingers and hands occurs, stop using the pneumatic tool, then inform the employer and consult a doctor.
Operation and maintenance of the pneumatic tool according to the instructions in the operating manual will avoid unnecessary increase in vibration.
Select, maintain and replace consumables / tools inserted as recommended in the manual to prevent any unnecessary increase in vibration.
Hold the tool with a light, but firm grip, taking into account the reaction forces required, because the risk of vibration is usually greater when the gripping force is higher

Additional safety instructions for pneumatic tools

Pressurized air can cause serious injury.
Always cut off the air supply, empty the hose of air pressure and disconnect the tool from the air supply when: it is not used, before changing accessories or carrying out repairs.
Never direct the air at yourself or anyone else.
Hitting the hose may cause serious injury.
Always check for damaged or loose hoses and fittings.
Cold air should be directed away from hands.
Whenever universal screw connections (claw connections) are used, safety pins and couplings must be used to prevent damage to the connections between the hoses and between the hose and the tool.
Do not exceed the maximum air pressure stated for the tool.
Never carry the tool by the hose.

PICTOGRAMS

Warning! Read the instruction manual.
Products conforms to EU directives.

Warning! Read the instruction manual.

DESCRIPTION OF GRAPHIC ELEMENTS

Fig. A

Trigger
Air inlet
Pad
Housing

Fig. B

Air inlet (do not install quick coupling)
Leader hose
Nipple
Whip hose
Quick coupler
Nipple
Lubricator
Regulator
Filter
Drainage
Air Supply

DESCRIPTION

Handheld pneumatic tool designed for grinding and polishing surfaces of wood, metal, plastic and similar materials using sandpaper with the appropriate gradation. The areas of use of the grinder are the performance of renovation and construction works and any work in the field of independent amateur activity (DIY).

AIR SUPPLY

An example of a pneumatic supply system is shown in Fig. B. The operating pressure should be a maximum of 10,5 bar. Using a higher operating pressure can damage the equipment and poses a risk to the operator.

The air supplied to the device must be clean and dry. The pneumatic system should be drained before connection. Drain the system regularly and check the condition of the filter. The device should be used in conjunction with the lubricator built into the system.
The sander is connected to the system with a 1/4 ”connection. The minimum internal diameter of the pneumatic hose is 3/8 ” (10 mm). The installation should include a visible and accessible safety switch.

OPERATION

Select a sanding disc with the correct gradation. The grinder is designed to work with discs with a diameter of 150 mm. Attach the sanding disc to the pad with Velcro. Make sure the disc is properly attached. Connect the grinder to the pneumatic system.
The sander is started by pressing the lever. Before starting the grinding, it is recommended to run the sander without contact with the workpiece to make sure that the disc is properly attached. Place the grinder on the workpiece so that the pressure of the disc is even. After pressing the lever, the grinder should be driven slowly and smoothly, with constant pressure, so that the paths marked by the rotating disc overlap – this will ensure even grinding on the entire surface. The grinding intensity can be controlled by increasing or decreasing the contact pressure. You may need to increase the pressure on harder surfaces. After sanding is complete, raise the sander before turning it off.
Take particular care when sanding around edges and irregularities. There is a greater risk of getting caught in these places, which can lead to faster wear of the sanding disc, as well as kick-up and tearing the sander out of the operator’s hands. Always wear the necessary personal protective equipment, including respiratory protection.
Only sanding discs with a diameter of 150 mm should be used. Do not use worn or torn discs. They require the use of too much pressure, and also increase the risk of catching, throwing, etc., negatively affecting work safety.
Before replacing the abrasive discs or any elements of the grinder, as well as before any maintenance operations, it is absolutely necessary to disconnect the tool from the air source. The sander should only be connected to the pneumatic system during operation.

TROUBLESHOOTING

In addition to damage or wear of the device, other factors such as poor condition of the pneumatic system (damage, blockage, leakage or moisture) may also have a negative impact on the effectiveness of work. Problems may also be caused by contamination of the device with excess dust and abrasion products. For this reason, it is important to keep the device clean.

MAINTENANCE AND STORING

In order to extend the life of the tool, it should be cleaned regularly. Each time after work, the sander should be cleaned by wiping with a dry cloth. Do not use solvents or agents that could cause corrosion of device components.
The mechanism should be lubricated with a lubricator, which is part of the pneumatic supply system. The oil level in the lubricator should be checked regularly and topped up if necessary. In the absence of a lubricator, direct lubrication is possible by applying a few drops of pneumatic oil to the air inlet before starting the unit. After lubricating the machine, oil droplets may escape from the air outlet for the first few seconds. Then it is necessary to temporarily protect it with, for example, a towel. Only pneumatic oils should be used to lubricate the mechanism. Using other types of oil or not lubricating the mechanism will shorten the life and damage the tool. Any repair activities should be performed only by authorized persons through an authorized service point.

SPECIFICATIONS

Pneumatic orbital sander 14-013

14-013 defines type and indication of device

NOISE AND VIBRATION

Sound pressure level	LPA = 64,3 dB(A) K=4dB(A)

Information on noise and vibration

The level of noise emitted by the device is described by: the level of the emitted sound pressure LpA and the sound power level LwA(where K is the measurement uncertainty). The vibrations emitted by the device are described by the value of the vibration acceleration ah (where K is the measurement uncertainty).

The following information: emitted sound pressure level LpA, sound power level LwA and vibration acceleration ah were measured in accordance with EN 628411-1. The given vibration level ah can be used to compare devices and for a preliminary assessment of vibration exposure.

The stated vibration level is representative only for the basic use of the device. If the machine is used for different applications or with different working tools, the vibration level may change. The higher level of vibrations will be influenced by insufficient or too rare maintenance of the device. The reasons given above may result in an increased exposure to vibration during the entire period of operation.

To accurately estimate exposure to vibration, consider periods when the equipment is turned off or when it is turned on but not in use. After all factors have been carefully assessed, the overall vibration exposure may be significantly lower.

In order to protect the user against the effects of vibrations, additional safety measures should be implemented, such as: periodic maintenance of the device and working tools, protection of the appropriate temperature of hands and proper organization of work.

ENVIROMENTAL PROTECTION

Do not dispose of products with household wastes. They should be utilised in proper plants. Unrecycled equipment constitutes a potential risk for environment and human health.

“Grupa Topex Spółka z ograniczoną odpowiedzialnością” Spółka komandytowa with seat in Warsaw at ul. Pograniczna 2/4 (hereinafter Grupa Topex) informs, that all copyrights to this instruction (hereinafter Instruction), including, but not limited to, text, photographies, schemes, drawings and layout of the instruction, belong to Grupa Topex exclusively and are protected by laws accordingly to Copyright and Related Rights Act of 4 February 2004 (ustawa o prawie autorskim i prawach pokrewnych, Dz. U. 2006 No 90 item 631 with later ammendments). Copying, processing, publishing, modifications for commercial purposes of the entire Instruction or its parts without written permission of Grupa Topex are strictly forbidden and may cause civil and legal liability.

EC Declaration of Conformity

Manufacturer: Grupa Topex Sp. Z o.o. Sp.k., ul. Pograniczna 2/4 02-285 Warszawa
Product: Pneumatic orbital sander
Model: 14-013
Commercial name: NEO TOOLS
Serial number: 00001 ÷ 99999
This declaration of conformity is issued under the sole responsibility of the manufacturer.
The product listed above is in conformity with the following EU Directives:
Machinery Directive 2006/42/EC
And fulfills requirements of the following Standards:
EN ISO 12100:2010; EN ISO 11148-8:2011
This declaration relates exclusively to the machinery in the state in which it was placed on the market and excludes components which are added and/or operations carried out subsequently by the final user.
Name and address of the person residing or established in the EU and authorized to compile the technical file:
Signed for and on behalf of:
Grupa Topex Sp. Z o.o. Sp.k.
Ul. Pograniczna 2/4
02-285 Warszawa