MEAN WELL RSP-1000 Series 1000W Power Supply with Single Output Owner’s Manual

: June 13, 2024
: MEAN WELL

Table of Contents

RSP-1000 Series 1000W Power Supply with Single Output
SPECIFICATION
Function Manual
Read User Manual Online (PDF format)
Download This Manual (PDF format)

1000W Power Supply with Single Output
RSP – 1000 series

RSP-1000 Series 1000W Power Supply with Single Output

Dimension

L*	W*	H
295*	127*	41(1U)mm
11.6*	5*	1.61(1U) inch

Features

Universal AC input / Full range
Built-in active PFC function
High efficiency up to 90%
Forced air cooling by built-in DC fan
Output voltage programmable
Active current sharing up to 4000W (3+1)
Built-in remote ON-OFF control / remote sense /auxiliary power / DC OK signal
Protections: Short circuit / Overload / Over voltage/ Over temperature
Optional conformal coating
5 years warranty

Applications

Factory control or automation apparatus
Test and measurement instrument
Laser related machine
Burn-in facility
RF application

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx
Description
RSP-1000 is a 1KW single output enclosed type AC/DC power supply with 1U low profile. This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to 60°C. Moreover, RSP-1000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.
Model Encoding / Order Information

SPECIFICATION

MODEL| RSP-1000-12| RSP-1000-15| RSP-1000-24| RSP-1000-27| RSP-1000-48
---|---|---|---|---|---
OUTPUT| DC VOLTAGE| 12V| 15V| 24V| 27V| 48V
RATED CURRENT| 60A| 50A| 40A| 37A| 21A
CURRENT RANGE| 0 ~ 60A| 0 ~ 50A| 0 ~ 40A| 0 ~ 37A| 0 ~ 21A
RATED POWER| 720W| 750W| 960W| 999W| 1008W
RIPPLE & NOISE (max.) Note.2| 150mVp-p| 150mVp-p| 150mVp-p| 150mVp-p| 150mVp-p
VOLTAGE ADJ. RANGE| 10 ~ 13.5V| 13.5 ~ 16.5V| 20 ~ 26.4V| 24 ~ 30V| 43 ~ 55V
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 300ms, 50ms at full load
HOLD UP TIME (Typ.)| 16ms/230VAC         16ms/115VAC at full load
INPUT| VOLTAGE RANGE Note.4| 90 ~ 264VAC        127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| 0.95/230VAC        0.98/115VAC at full load
EFFICIENCY (Typ.)| 83%| 85%| 88%| 88%| 90%
AC CURRENT (Typ.)| 12A/115VAC       6A/230VAC
INRUSH CURRENT (Typ.)| 25A/115VAC        40A/230VAC
LEAKAGE CURRENT| <2.0mA / 240VAC
PROTECTION| OVERLOAD| 105 ~ 125% rated output power
Protection type : Constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE| 13.8 ~ 16.8V| 17 ~ 20.5V| 27.6 ~ 32.4V| 31 ~ 36.5V| 56.6 ~ 66.2V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION| OUTPUT VOLTAGE PROGRAMMABLE(PV)| Adjustment of output voltage is allowable to 40 ~ 110% of nominal output voltage. Please refer to the Function Manual.
CURRENT SHARING| Up to 4000W or (3+1) units. Please refer to the Function Manual.
AUXILIARY POWER| 5V @ 0.5A (+5%, -8%)
REMOTE ON-OFF CONTROL| Power ON : short         Power OFF : open. Please refer to the Function Manual.
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual.
DC OK SIGNAL| The TTL signal out, PSU turn on = 0 ~ 1V ; PSU turn off = 3.3 ~ 5.6V. Please refer to the Function Manual.
ENVIRONMENT| WORKING TEMP.| -20 ~ +60℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.02%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & **EMC (Note 5)| SAFETY STANDARDS| UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, CCC GB4943.1, BSMI CNS14336-1, AS/NZS62368.1, IS13252(Part1)/IEC60950-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY| BS EN/EN55035, BS EN/EN61000-6-2, CCC GB17625.1, GB/T9254, BSMI CNS13438
Parameter| Standard| Test Level / Note**
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 peniods,

95% interruptions 250 periods
OTHERS| MTBF| 939.4K hrs min. Telcordia SR-332 (Bellcore) ; 116.5K hrs min. MIL-HDBK-217F (25℃)
DIMENSION| 29512741mm (LWH)
PACKING| 1.95Kg; 6pcs/12.7Kg/1.15CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMl testing of component power supplies.” (as available on http://www.meanwell.com )
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Static Characteristic

INPUT/ MODEL	12V	15V	24V	27V	48V
100~264VAC	720W
60A	750W
50A	960W
40A	999W
37A	1008W

21A
90VAC| 648W
54A| 675W
45A| 864W
36A| 899.1W
33.3A| 907.2W
18.9A

Derating Curve

Efficiency vs Load (48V Model)

※ The curve above is measured at 230VAC.

Function Manual

1.Remote Sense
※ The Remote Sense compensates voltage drop on the load wiring up to 0.5V

◎ The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal.
◎ This configuration is based on the assumption the Output Voltage Programming is not activated and power supply is ON.
2.Remote ON-OFF Control
※ The power supply can be turned ON-OFF indivicluaaly or along with other units by using the “Remote ON-OFF” function.

Between Remote ON-OFF (pin6) and -S(pin2)	Power Supply Status
Switch Short	ON
Switch Open	OFF

◎ The power supply is shipped, by factory default, with Remote ON-OFF(pin6) and -S(pin2) shorted by connector.
◎ When multiple power supplies need to turn ON/OFF simultaneously by Remote ON-OFF control, -S & -V, as well as +S & +V, on each power supply should be connected.
3.DC_OK signal
※ “DC_OK” is an open collector signal. It indicates the output status of the power supply. It can operate in two ways : One is sinking current from external TTL signal ; the other is sending out a TTL voltage signal.
◎ Sinking current from external TTL signal: The maximum sink current is 10mA and the maximum external voltage is 5.6V.
◎ Sending out TTL voltage signal :

Between DC- OK(pin5) and GND(pin11&12)	Output Status
0 ~ 1V	ON
3.3 ~ 5.6V	OFF

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 40~110% of the nominal voltage by applying either an EXTERNAL VOLTAGE or an EXTERNAL RESISTANCE.
(1)Applying EXTERNAL VOLTAGE between “Vci”(pin9) and “-S”(pin2) as shown in Fig4.1

(2)Applying EXTERANL RESISTANCE as shown in Fig4.2 & Fig 4.3
(A) Output voltage goes down

(B)Output voltage goes up

※ Caution: By factory default, the Output Voltage Programming is not activated, and Vco (pin8) and Vca(pin10) are shorted by connector. Whenever this function is not needed to activate, as assumed in other sections’ diagrams, please keep Vco(pin8) and Vca(pin10) shorted ; other wise, the power supply will have no output.
5.Current Sharing with Remote Sense
RSP-1000 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :
※The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ Difference of output voltages among parallel units should be less than 0.2V.
※ The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9
※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit) the current shared among units may not be fully balanced.

◎+S,-S and CS are connected mutually in parallel.
Mechanical Specification

※ Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M4| 6mm| 7~11Kgf-cm
2| M4| 4mm| 7~11Kgf-cm

※Control Pin No. Assignment (CN50) : HRS DF11-12DP-2DS or equivalent

Mating Housing	HRS DF11-12DS or equivalent
Terminal	HRS DF11-**SC or equivalent
Pin No.	Function
---	---
1	+S
2	-S
3	G-AUX

The signal return is isolated from the output terminals (+V & -V).

4| 5V-AUX| Auxiliary voltage output, 4.6~5.25V, referenced to pin 3(G-AUX).
The maximum load current is 0.5A. This output has the built-in oring diodes and is not controlled by the “remote ON/OFF control”.
5| DC_OK| Open collector signal, referenced to pin11,12(GND).
Low when PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 5.6V.
6| Remote ON-OFF| Turns the output on and off by electrical or dry contact between pin 6 (Remote ON-OFF) and pin 2 (-S). Short: Power ON, Open: Power OFF.
7| CS| Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units.
8| Vco| Short connecting between Vco (pin8) and Vca (pin10) if output voltage programming function is not activated.
9| Vci| Connect to external DC voltage source for output voltage programming, referenced to pin 2 (-S).
10| Vca| Connect to external resistor (1/8W) for output voltage programming.
11,12| GND| These pins connect to the negative terminal (-V). Return for DC_OK Signal output.

※AC Input Terminal Pin No. Assignment