THUREN FABRICATION 1998.5-2018 XHD Sway Bar Links Instruction Manual

June 13, 2024
THUREN FABRICATION

Product Information

  • Product Name: Thuren Fabrication XHD sway bar Links
  • Applicable Trucks: 1998-2013, 2013-2018

These instructions are applicable to the following Trucks:

  • 1998.5 – 2018 Ram 2500
  • 1998.5 – 2018 3500
  • 2014 – 2018 Power Wagon

Applicable Part Numbers:

  • (TF-XHD-SWBLNK-0-4INCH) 1998.5-2013 Dodge Ram 2500 / 1998.5-2012 3500
  • (TF-XHD-SWBLNK-4-6INCH) 1998.5-2013 Dodge Ram 2500 / 1998.5-2012 3500
  • (TF-XHD-SWBLNK-13-18) 2014-2018 Dodge Ram 2500 / Power Wagon / 13-18 3500

PARTS

Link Removal

  • Disconnect OEM links from Sway Bar and Axle.
    Warning 1998.5-2005 trucks have a taper mount on the axle; drill the mount with a ½” drill bit. This is not needed on 2006+ trucks.

98.5-2013 4 Link trucks will use the thin stainless machined spacers; they fit inside the pocket on the sway bar where the original sway bar bushings sat.

INSTALLATION

Install End Link Adapter

  • The end link adapter mount will be a tight fit over the sway bar, it may be necessary to use a dead blow or mallet to tap adapter over the sway bar. It’s rare, but we have seen some of the 2010+ OEM Sway Bars that are a bit wider than normal, where the clevis slips over the bar.
  • If you have a 2010+ truck please verify that the tip of your swaybar is no wider than 1.67″.
  • Once adapter is in place install the carriage bolt from the bottom with the nut on top, do not tighten at this time.

Install Sway Bar Link

  • Install sway bar end links with the grease fittings pointed down and the flange of the metal sleeve inside the center ball flush against the axle.
  • Line up clevis straight with axle and torque all hardware to 100 ft/lbs.
  • Some 2013+ trucks have the swaybar very close to the truck chassis.
  • Make sure the shallow height silver bolt head in the adaper bracket, is to the inside/chassis side of the bracket, to provide clearance.

SCAN ME:

Documents / Resources

| THUREN FABRICATION 1998.5-2018 XHD Sway Bar Links [pdf] Instruction Manual
1998.5-2018 XHD Sway Bar Links, 1998.5-2018, XHD Sway Bar Links, Sway Bar Links, Bar Links
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