MATSON IR61224 Battery Charger User Manual

June 4, 2024
Matson

matson logo MATSON IR61224 Battery Charger - automaticIR61224 BATTERY CHARGER

SAFETY

IR61224 6/12/24 VOLT CHARGER
This manual contains important safety and operating instructions for the IR61224 Battery Charger.
Read this manual carefully before using.
Consider ALL safety, warning and caution instructions carefully.

Warning

  1. The battery charger is intended for use by adults and should not be operated by children
  2. It is designed for use in dry and protected environments. DO NOT expose to the elements i.e. rain, dust, etc.
  3. This charger is for 6, 12, and 24 Volt use only. DO NOT exceed ratings nominated in the specifications for the charger described in this manual.
  4. The IR61224 charger range requires an earthed 240Volt mains power supply
  5. Disconnect from the 240Volt mains power supply before making connections and/or disconnecting clamps from the battery.
  6. When disconnecting power, pull by the plug – DO NOT pull on the power lead.
  7. DO NOT attempt to use the charger if it is damaged or faulty
  8. DO NOT charge non-rechargeable batteries
  9. Always check the manufacturer’s recommended charge rates and voltage specifications for the battery prior to charging
  10. DO NOT attempt to charge or jump-start a frozen lead-acid battery
  11. Only use attachments supplied with the charger – failure to do so may result in personal injury or equipment damage or void warranty
  12. Dispose of faulty batteries in an environmentally responsible manner

| Avoid contact with battery acid – it is highly corrosive, causing burn injuries and equipment damage
---|---
MATSON IR61224 Battery Charger - icon 1| Wear safety glasses to prevent eye injuries.
If acid contacts the eyes – flush immediately with cold water for 10 minutes, and seek medical attention
MATSON IR61224 Battery Charger - icon 2| Wear protective clothing to prevent acid from contacting the skin
If battery acid contacts the skin – wash immediately with soap and freshwater
Remove all jewelry and personal metal items when working with lead-acid batteries
| l A lead-acid battery can generate explosive gases during normal battery operation.
l To reduce risk of explosion, follow these instructions, those of the battery manufacturer and of any
equipment being used in vicinity of the battery
l Use the jump start in a well-ventilated area. DO NOT operate in the vicinity of flammables such as petrol etc.
DO not allow sparks or flame near the battery
l Short-circuiting the contacts can generate a spark, creating a potentially explosive situation – take care with tools and components
l Never smoke while working with a lead-acid battery

GENERAL INFORMATION

FEATURESMATSON IR61224 Battery Charger

The Matson INFINITE IR61224 is a fully automatic 7 stage battery charger.
The INFINITE IR61224 charger:

  • Prevents the battery from overcharging and consequent damage
  • Can be connected to the battery indefinitely
  • Are programmable for different battery types including GEL, AGM, Deep Cycle, Sealed Lead Acid and Calcium batteries
  • Has variable Voltage outputs
  • Has a unique inbuilt diagnosis program. On connection to the battery, the charger automatically diagnoses the battery condition and changes its charge rate and charge stages accordingly. This optimizes charging conditions and extends battery life
  • Is housed in a robust aluminum case
  • Has a LED display for: voltage, current, battery capacity & alternator %
  • Has electronic touch-button controls
  • Has a desulfation stage
  • Uses high frequency charging for efficiency
  • Incorporates polarity protection
  • Prevents output leads from sparking due to reverse connection or short circuit
  • Has over temperature protection – internally fan cooled with a set cut off point for additional safety
  • Has over current protection – charger automatically reduces current for optimum battery condition.
  • The IR61224 does NOT have a memory function.
  • After a power loss, the BATTERY VOLTAGE reverts to the default setting – 12VDC
  • BATTERY TYPE reverts to the default setting – Flooded
MODEL IR61224
Charging Stages 7
Input 240vac, 50Hz
Output Voltage 6/12/24 Volt DC Selectable
Output Current 6/12 Volt, 2/10/20 Amp. Selectable 24 Volt, 2/5/10 Amp.

Selectable
Min. Start Voltage| 1.5 Volt
CHARGE CONTROL
Desulphation| High-Frequency Pulse Charge (DEPENDENT ON DIAGNOSIS)
Soft Start| Yes
Charge Rates| 6 Volt Flooded – 7.2v
Gel – 7.05v| 12 Volt Flooded – 14.7v Gel – 14.1
Calcium – 15.1v| 24 VoltFlooded – 28.6v
Gel – 28.2v
Absorption| Constant voltage with automatic Amperage control
Equalization| Automatic
Analysis / Fault Find| Automatically detects faulty batteries. Error codes indicate fault
Alternator Function| When selected – indicates the alternator is functioning correctly
Float| 6V @ 6.8V| 12V @ 13.7V| 24V @ 27.4V
Reboot|
FEATURES
Case Construction| Aluminum
Fan Cooled| Yes
Permanent Mount| No
Weight| 2.4kg
Dimensions| 246 x 146 x 50mm (LxWxH)
Warranty| 12 Months
BATTERY SIZE / TYPE
Size| 10 – 240 Ah Charge
2 – 400 Ah Maintain
150 – 800 CCA Charge / Maintain
Type| Storage, Deep Cycle and Automotive and Industrial

OPERATION

FRONT PANEL INDICATORSMATSON IR61224 Battery Charger -
fig

BATTERY TYPE
Press to select. Selection cycles through FLOODED / GEL / CALCIUM
Red LED indicates type selected
BATTERY VOLTAGE
Press to select. Selection cycles through 6V / 12V / 24V
Red LED indicates voltage selected
CHARGE RATE
Press to select. Selection cycles through 2A / 10A / 20A. NOTE: If 24V is selected – the selections are 2A / 5A / 10A Red LED indicates charge rate selected

  • 2A – Slow charge – recommended for optimal battery condition. e.g. A 100Ah charges in approx 20 hours
  • 10A – Intermediate charge – e.g. A 100Ah charges in approx 10 hours
  • 20A – Boost charge – e.g. A 100Ah charges in approx 5 hours

These times are a guide only – charge rates will vary depending on a number of conditions.

You can switch between charge rates during the charge process. The charge rate automatically adjusts to the present charge level

DISPLAY MODE
Press to select. Selection cycles through BATTERY % / VOLTAGE / CURRENT / ALTERNATOR %
Red LED indicates mode selected

  • BATTERY % – % of charge in the battery
  • VOLTAGE – Voltage of the battery being charged
  • CURRENT – Current (amperage) going into the battery being charged
  • ALTERNATOR % – You can only select ALTERNATOR % Mode when the clamps are NOT connected to a battery

CHARGED LED
Green LED – lit when battery is fully charged
CHARGING LED LED
Amber LED – lit when battery is being charged
DIAGNOSIS LED
Red LED – lights when charger is turned on and stays on until clamps are connected
EQUALIZING LED
Green LED – lights when the charger detects less than 8 volts in the battery being charged. The charger equalizes each cell until the battery reaches a minimum charge level –
approximately 2.1 volts per cell.

CHARGING A BATTERY

  1. Turn the charger ON by connecting it to 240VAC mains power

  2. Press BATTERY TYPE to select the required battery chemistry

  3. Select BATTERY VOLTAGE – 6 / 12 / 24 volts

  4. Select CHARGE RATE required
    If charging a battery in a vehicle, ensure cables are removed from any rotating or crush hazards.
    Confirm the vehicle is negative earth – vehicle chassis.

  5. Attach the black/negative – clamp to the negative terminal of the battery

  6. Attach the red/positive + clamp to the positive terminal of the battery

  7. There is a 30-second delay between connecting the clamps and switching to charge and CHARGING LED illuminating

  8. Once charging has started, press the DISPLAY MODE button to cycle between the BATTERY % / VOLTAGE / CURRENT status of the battery being charged

  9. Green CHARGED LED lights when the battery is fully charged and displays FULL on the display

  10. When fully charged, you can either
    Leave the charger connected and it operates in a maintenance mode, or
    Disconnect as follows

  11. Turn the charger OFF at mains power

  12. Disconnect the red/positive + clamp from the battery positive terminal

  13. Disconnect the black/negative – clamp from the battery negative terminal

ALTERNATOR FUNCTION

The alternator function can only be selected when the clamps are NOT connected to a battery.

  1. Turn the charger ON
  2. Press DISPLAY MODE to select ALTERNATOR %
  3. Connect the RED DC clamp from the charger to the Positive (+) battery post and the BLACK DC clamp from the charger to the Negative (-) battery post.
  4.  Start the engine and rev the motor –
    If the alternator is working correctly, display indicates a value higher than 50
    If the display indicates less than 50 – the alternator is not performing as designed and requires checking by a qualified technician.

ERROR CODES

TROUBLESHOOTING

MATSON IR61224 Battery Charger - fig 25

LED/ERROR CODE Fault / Condition Comment
DIAGNOSIS LED lit The charger is diagnosing battery condition LED stays ON

until clamps are connected
CHARGE LED lit| Battery is charging|
CHARGED LED lit| The battery is fully charged and operating in float mode|
EQUALIZING LED lit| The charger is equalizing the charge across ALL battery cells|
F01| Bad cells in the battery| Replace battery
F02| Charge time exceeds 48 hours| Bad cells in battery – replace battery
F03| Reverse connection| Check clamps for correct polarity
F04| Overheating| The charger starts again when the temperature drops.
F05| Aging battery| Ensure the charger vent is not covered
F06| Incorrect voltage setting| The battery cannot be efficiently charged – replace the battery
00| Standby – awaiting input/settings| Set correct charge rate voltage

WARRANTY

WARRANTY AGAINST DEFECTS PROCEDURE

Warranty Policy
Products developed and sold by Tridon Australia Pty Ltd come with a guarantee for the reasonable life of the product, for the purpose it is commonly used. This is in addition to the rights of the consumer under the Australian Consumer Law. To be considered for warranty please take the product with proof of purchase to the store where you purchased the product or contact Tridon Australia
The warranty is given by:
Tridon Australia, 21-25 Derby St, Silverwater, NSW 2128.
Tel: 1300 362 263.
Email:[email protected]
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage incurred if the product fails when used for the purpose for which it was intended. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

TRIDON
For further information contact Tridon Customer Service:

AUSTRALIA
Phone: 1300 362 263
Fax: 1300 656 006
Email: [email protected]
matson.com.au| New South Wales
Head Office
21 Derby Street
Silverwater NSW 2128
---|---
Victoria
1/11 Brough Street
Springvale VIC 3171| Western Australia
1/1 President Street
Welshpool WA 6106
Queensland
90 Old Toombull Road
Northgate QLD 4013| Tasmania
77 Howick Street
Launceston TAS 7250
Townsville
1/44-46 Carmel Street
Garbutt QLD 4814| NEW ZEALAND
Phone: 0508 874 366
Fax: 0800 943 480
Email: [email protected]
tridon.co.nz
South Australia
8B Myer Court
Beverley SA 5009| Auckland
3 Tiri Place
Mt Wellington
Auckland 1060
Christchurch
2/200 Annex Road
Middleton
Christchurch 8024

Matson – Exclusively distributed in Australia and New Zealand by Tridon
0516-18 © Copyright TRIDON AUSTRALIA PTY. LTD. 2018
A.C.N. 001 398 698 Reproduction of this catalog in part or full is not permitted without written approval. Illustrations in this catalog are for identification purposes only and there may be slight variations between the illustration and the actual product.
Whilst every effort has been made to ensure that the information contained in this catalog is accurate at the time of printing, TRIDON AUSTRALIA PTY LTD will not accept responsibility should any inaccuracies be contained herein.

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Matson User Manuals

Related Manuals