MEAN WELL HRPG-1000N3 Ultra High Peak Power Supply Owner’s Manual

June 13, 2024
MEAN WELL

MEAN WELL HRPG-1000N3 Ultra High Peak Power Supply

Features

  • Universal AC input / Full range
  • Built-in active PFC function, PF>0.95
  • High efficiency up to 94%
  • Withstand 300VAC surge input for 5 seconds
  • Up to 320% peak power capability
  • Protections: Short circuit / Overload / Over voltage /

Over temperature

  • Built-in cooling fan ON-OFF control
  • Current sharing up to 4000W (3+1)
  • Built-in DC OK signal
  • Built-in remote ON-OFF control
  • Standby 5V@0.3A
  • Built-in remote sense function
  • No load power consumption<0.85W (Note.6)
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser related machine
  • Aging equipment
  • RF application
  • For inductive and capacitive load

GTIN CODE

Description

HRPG-1000N3 series is a 1000W single output AC/DC with ultra-hight peak power supply. This series operates for 90~264 VAC input voltage and offers models with different rated voltage ranging between 12 and 48 V that can satisfy the demands for all kinds of industrial equipments. Each model is cooled by the built-in fan with speed control, working for the temperature up to 70°C. Moreover, HRPG-1000N3 has various built-in functions such as auxiliary power, remote sense and remote on -off control, offering vast design flexibility for industrial application.It can provide 320% short-duration peak power for motor applications and electromechanical loads requiring much higher power during start-up.

Model Encoding / Order Information

SPECIFICATION

MODEL| HRPG-1000N3-12| HRPG-1000N3-24| HRPG-1000N3-36| HRPG-1000N3-48
---|---|---|---|---








OUTPUT

| DC VOLTAGE| 12V| 24V| 36V| 48V
RATED CURRENT| 80A| 42A| 28A| 21A
CURRENT RANGE| 0 ~ 80A| 0 ~ 42A| 0 ~ 28A| 0 ~ 21A
RATED POWER| 960W| 1008W| 1008W| 1008W
RIPPLE & NOISE (max.) **Note.2| 150mVp-p| 200mVp-p| 250mVp-p| 250mVp-p
VOLTAGE ADJ. RANGE| 11 ~ 14V| 22 ~ 28V| 32 ~ 38V| 46 ~ 56V
VOLTAGE TOLERANCE Note.3| ±2.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±2.0%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1000ms, 50ms/230VAC             2000ms, 50ms/115VAC at full load
HOLD UP TIME (Typ.)**| 16ms/230VAC             16ms/115VAC at full load





INPUT

| VOLTAGE RANGE| 90 ~ 264VAC(300VAC for 5 sec.)             127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.95/230VAC              PF>0.99/115VAC at full load
EFFICIENCY (Typ.)| 91.5%| 93%| 93%| 94%
AC CURRENT (Typ.)| 8.5A/115VAC          5A/230VAC
INRUSH CURRENT (Typ.)| 25A/115VAC             40A/230VAC
LEAKAGE CURRENT| <1.2mA / 240VAC




PROTECTION

| ****

OVERLOAD **Note.4**

| Output power >105% rated for more than 5 seconds then shut down o/p voltage, re-power on to recover
Output power >350% rated then shut down o/p voltage, re-power on to recover


OVER VOLTAGE

| 14.5 ~ 16.5V| 29 ~ 33V| 39 ~ 46V| 58 ~ 65V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down




FUNCTION

| CURRENT SHARING| Up to 4000W or (3+1) units. Please refer to the function manual.
REMOTE ON-OFF CONTROL| Power ON : short; Power OFF : open. Please refer to the function manual.
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.5V. Please refer to the function manual.
DC-OK SIGNAL| The TTL signal out, PSU turn on = 3.3 ~ 5.6V ; PSU turn off = 0 ~ 1V. Please refer to the function manual.
5V STANDBY| 5VSB : 5V@0.3A ; tolerance±5%, ripple : 50mVp-p(max.)
FAN CONTROL| Fan on/off by NTC(RT50) or 30% load min.




ENVIRONMENT

| WORKING TEMP.| -40 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes












SAFETY & EMC

| SAFETY STANDARDS| UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, AS/NZS62368.1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH




EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class B
Harmonic Current| BS EN/EN61000-3-2| Class A
Voltage Flicker| BS EN/EN61000-3-3| —–







EMC IMMUNITY

| BS EN/EN55035, BS EN/EN61000-6-2
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 4, 2KV/Line-Line 4KV/Line-Earth
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods


OTHERS

| MTBF| 989.2K hrs min.        Telcordia SR-332 (Bellcore) ; 130.6K hrs min.        MIL-HDBK-217F (25℃)
DIMENSION| 21810561.5mm  (LWH)
PACKING| 1.46Kg;8pcs/12.8Kg/1.58CUFT

NOTE

  1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 C of ambient temperature.

  2. Ripple & noise are measured at 20MHz of bandwidth by using a 12* twisted pair-wire terminated with a 0. 1uf & 47uf parallel capacitor.

  3. Tolerance: includes set up tolerance, line regulation and load regulation.

  4. After protection, restart the device at an interval of about 30 seconds.

  5. Derating may be needed under low input voltages. Please check the derating curve for more details.

  6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to an increase of the set-up time.

  7. No load power consumption 0.85W when RC+ & RC- (CN100 pin3,4) open.

  8. The power supply is considered a component that will be installed into a final equipment. All the MC tests are been executed by mounting the unit on a 360mm *700mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it stil meets MC directives. For guidance on how to
    perform these MC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)

  9. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft)

Block Diagram

Derating Curve

Output Derating VS Input Voltage

Function Manual

  1. Peak PowerMEAN-WELL-HRPG-1000N3-Ultra-High-Peak-Power-Supply-FIG-6MEAN-WELL-HRPG-1000N3-Ultra-High-Peak-Power-Supply-FIG-7

For example (24V model) :

Function Description of CN100

Pin No. Function Description
1 AUXG Auxiliary voltage output ground.
2 AUX Auxiliary voltage output, 4.75~5.25V, referenced to pin 1(AUXG). The

maximum load current is 0.3A. This output is not controlled by the “remote ON/OFF control”.
3| RC+| Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: Power ON, Open: Power OFF.
4| RC-| Remote control ground.
5| CS| Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance between units.
6,8| GND| This pin connects to the negative terminal(-V). Return for DC-OK signal output.
7| DC-OK| DC-OK signal is a TTL level signal, referenced to pin8(DC-OK GND). High when PSU turns on.
9| +S| Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
10| -S| Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.

Function Manual

  1. Remote Sense
    The remote sensing compensates voltage drop on the load wiring up to 0.5V.

  2. DC-OK Signal
    DC-OK signal is a TTL level signal. High when PSU turns on.Between DC-OK(pin7) and GND(pin6,8)| Output Status
    ---|---
    3.3 ~ 5.6V| ON
    0 ~ 1V| OFF

  3. Remote ON-OFF Control
    The PSU can be turned ON/OFF by using the
    “Remote Control” function.Between RC+(pin3) and RC-(pin4)| Output Status
    ---|---
    SW ON (Short)| ON
    SW OFF (Open)| OFF

  4. Current Sharing
    HRPG-1000N3 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited belo

    • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
    • Difference of output voltages among parallel units should be less than 0.2V.
    • The total output current must not exceed the value determined by the following equation:
    • Maximum output current at parallel operation= (Rated current per unit) (Number of unit) X0.9
    • When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit) the current shared among units may not be fully balanced.MEAN-WELL-HRPG-1000N3-Ultra-High-Peak-Power-Supply-FIG-12

Mechanical Specification

MEAN-WELL-HRPG-1000N3-Ultra-High-Peak-Power-Supply-
FIG-13

AC Input Terminal Pin No.
Assignment

Pin No. Assignment
1 AC/L
2 AC/N
3 FG

DC Output Terminal Pin No.
Assignment

Pin No. Assignment
1~3 +V
4~6 -V

Connector Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent

Pin No. Assignment Pin No. Assignment Mating Housing Terminal
1 AUXG 6,8 GND

HRS DF11-10DS

or equivalent

|

HRS DF11-**SC

or equivalent

2| AUX| 7| DC-OK
3| RC+| 9| +S
4| RC-| 10| -S
5| CS| |

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

References

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