SW-MOTECH BC.SYS.04.262.20000B SysBag 30 Bag System Instruction Manual
- June 3, 2024
- SW-MOTECH
Table of Contents
SW-MOTECH BC.SYS.04.262.20000B SysBag 30 Bag System
Contains
- KFT.04.262.20002/B
- SYS.00.001.13000
- SYS.00.003.10000L/B
- SYS.00.003.10000R/B
- BC.SYS.00.003.10000
The application list for this product can be found on our website.
Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a
good technical understanding. If you are not sure of how to do this, have a
specialty garage perform the mounting and service. SW-MOTECH accepts no
liability for damages caused by improper installation.
This product is designed only for mounting on vehicles in their original
condition. We do not guarantee compatibility with accessories from other
manufacturers.
German safety regulations require that no metal edge with a radius of less
than 2.5 mm be exposed while driving a motorcycle. The side carriers should
not be used when luggage is not attached to them.
All screws, bolts and nuts, including all replacement hardware provided by SW-
MOTECH, should be tightened to the torque specified in the OEM maintenance
manual for your motorcycle. If no torque specifications are provided in the
OEM maintenance manual, the following torques may be used:
- All screws, bolts and nuts should be checked regularly to ensure that all are tightened to the proper torque. Medium strength liquid thread-locker (i.e., “Locktite “) should be used to secure all screws, bolts and nuts.
- Maximum load: 12.5 kg (27.5 lbs) per side carrier (inclusive case and adapter kit). The manufacturer’s maximum load of the motorbike is still valid. Maximum speed with mounted cases: 130 km/h (Bo mph).
- Subject to change. Not responsible for typos.
SW-MOTECH GmbH & Co. KG Ernteweg 8/10
35282 Rauschenberg Germany
Tel. +49 (o) 64 25/8 16 8-oo
Fax +49 (o) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com
SPARE PARTS
OVERVIEW
If you mount the original topcase plate, use the mouldings (13) instead the
spacers (12) and the mouldings (14) instead the spacers (11).
Attention: Please note, that the holes for the license plate are not
specified by the manufacturer. So it will be neccessary to drill new screw
holes for the rear bracket.
Use a screwdriver to attach / detach the quick fasteners of the QUICK-LOCK EVO Side Carriers. Attach the quick fasteners at the fixing c:::,! points marked with the quick fastener- (I) symbol.
Adapter kit for SysBag
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
- Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
- Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
- This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed.
- Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
-
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
-
MOUNTING : All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop! -
FUNCTION CHECK : After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.
PART LIST
No. | Item No. / Description • | Part | Quantity •• | N.m**** |
---|---|---|---|---|
1 | HTA.00.152.080 | Guide Bolt | 4/4 | |
2 | HTA.00.152.081 | Lock Bolt | 1/1 | |
3 | M6 x 20; DIN 6912 | Hexagon Socket Screw, short head | 1 /1 | **** |
4 | M6 x 25; DIN 6912 | Hexagon Socket Screw, short head | 1 /1 | **** |
5 | M6 x 35; DIN 6912 | Hexagon Socket Screw, short head | 1 /1 | **** |
6 | M6 x 22; DIN 7991 | Countersunk Screw; black | 3 /3 | **** |
7 | M6 x 35; DIN 7991 | Countersunk Screw; black | 3 /3 | **** |
8 | M6; DIN 6927 | Lock Nut with Flange; black | 4 /4 | |
9 | M6; DIN 985 | Lock Nut | 4 /4 | |
****Tightening torque see illustration |
Al!measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer s specifications.
MOUNTING
PRO side carrier and adapter plate for SysBag 15
Attach the shown parts to your PRO side carrier [right PRO side carrier
shown).
Tighten the screws as specified in the illustration.
Adapter plate for STREET-RACK and adapter plate for Sys Bag 10 / 15
Attach the shown parts to your Adapter plate for STREET-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for
SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.
STEEL-RACK and adapter plate for SysBag 15
Attach the shown parts to your STEEL-RACK.
ATTENTION: Use liquid thread locker (screws (6) only)!
Tighten the screws as specified in the illustration.
ADVENTURE RACK and adapter plate for SysBag 15
Attach the shown parts to your ADVENTURE RACK.
ATTENTION: Use liquid thread locker (screws (6) only)!
Tighten the screws as specified in the illustration.
EVO side carrier and adapter plate for SysBag 30
Attach the shown parts to your EVO side carrier [right EVO side carrier
shown).
Tighten the screws as specified in the illustration.
PRO side carrier and adapter plate for SysBag 30
Attach the shown parts to your PRO side carrier (right PRO side carrier shown
I.
Tighten the screws as specified in the illustration.
STEEL-RACK and adapter plate for SysBag 30
Attach the shown parts to your STEEL-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for
SysBag and the lock bolt (2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.
ADVENTURE RACK and adapter plate for SysBag 30
Attach the shown parts to your ADVENTURE RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for
SysBag and the lock bolt (2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.
Adapter plate for ALU-RACK and adapter plate for SysBag 30
Attach the shown parts to your Adapter plate for ALU-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for
SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.
Adapter plate for STREET-RACK and adapter plate for SysBag 30
Attach the shown parts to your Adapter plate for STREET-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for
SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.
MOUNTING INSTRUCTIONS
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
(e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance.
Installed accessories can change the driving behaviour and/or stability of
your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
-
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you. -
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop! -
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.
Step | No | Item No. / Description’ | Part | Quantity | N.m*** |
---|---|---|---|---|---|
SYS.00.003.10000RB | Adapter Plate for SysBag 30 right | ||||
1 | 1 | IIIE90.003.10000R/B SYS.00.003.001 | Adapter Plate | 1/1 | |
2 | HTA.00.864.500.05 | Locking Mechanism | 1 /1 | ||
3 | HTA.00.864.011 | Locking Adapter | 3/3 | ||
4 | M5 x 16; ISO 7380 | Lenshead Screws; black | 16/16 | 3 | |
5 | M5; DIN 985 | Lock Nut | 16/16 | ||
2 | 6 | M8 x 16; DIN 7991 | Countersunk Screw | 4 /4 | 15 |
| 7| SYS.00.001.003| Countersunk Spacer| 4/4|
8| SYS.00.001.002| Sleeve Nut| 4/4|
| | | |
1| 1| SYS.00.003.10000L/B SYS.00.003.001| Adapter Plate for SysBag 30 left
Adapter Plate| 1 /1|
| 2| HTA.00.864.500.06| Locking Mechanism| 1 /1|
3| HTA.00.864.014| Locking Adapter| 3 /3|
4| M5 x 16; ISO 7380| Lenshead Screws; black| 16 /16| 3
5| M5; DIN 985| Lock Nut| 16 /16|
| | | |
2| 6| M8 x 16; DIN 7991| Countersunk Screw| 4/4| 15
| 7| SYS.00.001.003| Countersunk Spacer| 4 /4|
| 8| SYS.00.001.002| Sleeve Nut| 4/4|
All measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer s specifications.
Configuration A for:
EVO side carrier
PRO side carrier
NOTE: The mounting steps [1] to [3] show the mounting of the right
adapter plate. Mount the left adapter plate in the same way as on the right
side. Mount the shown parts on the other side of the adapter plate.
ATTENTION: Pay attention to the markings (parallelogram or triangle) which
define the respective mounting side (see detail drawing on the top right
side)!
Attach the parts (2) to [5) to the adapter plate [11. as shown in the drawing.
Tighten the screws as specified in the parts list.
Configuration B for:
Adapter plate for ALU-RACK Adapter plate for STREET-RACK STEEL-RACK
ADVENTURE-RACK
ATTENTION: Make sure that the locking mechanism (2) and the lock bolt of
the adapter kit for SysBag 15/30 are mounted opposite to each other! Attach
the parts (2) to [5) to the adapter plate [11, as shown in the drawing.
Tighten the screws as specified in the parts list.
Attach the adapter plate [1) to your SysBag 30, as shown in the drawing.
Pay attention to the alignment of the lid of the SysBag 30.
ATTENTION: Use medium-strength liquid thread locker!
Tighten the screws as specified in the parts list.
Place the locking openings of the locking mechanism [2) and the locking adapter [3) onto the guide bolts of the adapter kit for SysBag 15/30 [sold separately). Then press the SysBag 30 onto the guide bolts, until it properly rests on your SW-MOTECH carrier system.
- ATTENTION: Make sure that all guide bolts of the adapter kit for SysBag 15/30 engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!
To release press the slider downward or pull the release cord.
SysBag 10 / 15 / 30
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
(e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
-
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you. -
FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.
PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving and
braking performance!
ATTENTION: Depending on the location of fixation, cornering and ground
clearance can be reduced by using this product!
ATTENTION: Before riding and at each stop (every 200 km) check proper
ixation of the product!
Maximum Load | Maximum Speed |
---|
5KG muse sras 1s
10KG taus»ersrsas| 130 km/him
ATTENTION: The maximum vehicle load specified by the manufacturer and the
maximum load of the SW-MOTECH carrier/rack must not be exceeded!
ATTENTION
NOT FOR OFFROAD-USE!
Step | No. | Part | Quantity*** | N.m**** |
---|---|---|---|---|
BC.SYS.00.001.1 0000 | SysBag 10 | |||
1 | 1 | BC.SYS.00.001.1 0000 | Sys Bag 10 | 1/1 |
2 | BC.ZU B.00.004.30000 | Lashing Eye Set 12 pieces) | 1/1 | |
3 | 3 | BC.ZU B.00.094.30000 | Waterproof lnnerbag | 1/1 |
BC.SYS.00.002.10000 | SysBag 15 | |||
1 | 1 | BC.SYS.00.002.10000 | SysBag 15 | 1/1 |
2 | BC.ZU B.00.004.30000 | Lashing Eye Set 12 pieces) | 1/1 | |
3 | 3 | BC.ZU B.00.095.30000 | Waterproof lnnerbag | 1/1 |
BC.SYS.00.003.1 0000 | SysBag 30 | |||
1 | 1 | BC.SYS.00.003.1 0000 | Sys Bag 30 | 1/1 |
3 | 2 | BC.ZU B.00.096.30000 | Waterproof lnnerbag | 1/1 |
all SysBags | ||||
4 | SYS.00.001.004 | Rubber Plug | 4/4 | |
5 | LSF.350.250 | Adhesive Protection Foil | 1/1 | |
6 | BC.ZU B.00.097.30000 | Loop Strap Set (4 pieces] | 1/1 | |
7 | BC.ZU B.00.098.30000 | Shoulder Strap | 1/1 |
Al!measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer s specifications.
FASTENING
FASTENING TO THE VEHICLE
ATTENTION: Before fastening your SysBag [1 I to the vehicle, the rear
eyelets must be closed with the included rubber plugs [4) [shown in the detail
drawing at the top)!
ATTENTION: Protect sensitive surfaces in the area of the SysBag [1) and the
fastening straps with the adhesive protection foil (5) from scratches!
Place your SysBag [1] in the rear area of your vehicle [e.g. passenger seat,
luggage rack etc.I. On both sides entangle TWO loop straps [6) to appropriate
and reliable attachment points in the rear area of the vehicle [e.g. luggage
hook etc.I.
TIP: SW-MOTECH recommends the mounting with the lashing eyes [2l !only
Sys Bag 10 and 15). Attach the lashing eyes [21 with the original screws
behind your license plate.
Then entangle on both sides TWO loop straps [6) to appropriate and reliable
attachment points of the vehicle le.g. vehicles frame, footrest mounts etc.I.
Attach the hook buckles of the loop straps [6) on both sides to the marked
loops of the SysBag (1l, as shown in the lower drawing. Tighten all loop
straps until the SysBag (1) is centered and securely fastened to the vehicle.
Secure the overlength of the loop straps [6] with the rubber loops.
FASTENING TO THE SYSBAG 15 (Optional)
Attach your SysBag 15 [Al to the vehicle as described in step [1]. Loosen the
upper two straps of the vehicle-mounted SysBag 15 [Al. Attach the hook buckles
of the two straps to the shown loops [behind the lid[ of the Sys Bag 10 or 15
[Bl. On both sides, loosen the upper straps on each side of the SysBag 10/15
[Bl.
Attach the hook buckles of the two straps to the loops shown on the attached
SysBag 15 [Al. After ALL FOUR hook buckles are properly hooked, tighten the
straps until the SysBag 10/15 [Bl is firmly attached on the SysBag 15 [Al.
Secure the overlength of the straps [41 with the velcro loops against
flapping.
FUNCTION CHECK (MUST BE OBSERVED)
ATTENTION: All components of the SysBag must not contact any hot or
moving parts of the vehicle. All parts should also remain 15 cm away from hot
parts of the vehicle and remain clear of the exhaust stream. For this reason
compress the suspension fully several times with your vehicle stationary.
ATTENTION: Always use the included waterproof innerbag (3) to protect your
luggage from moisture!
Fasten the waterproof inner bag [3] on the inside of the reinforced opening of
the SysBag [1 I. Now roll the reinforced opening three times. Then close the
SysBag I 1] with the buckles.
LOADING
ATTENTION: Pay attention to keep items and electronic devices that can be
damaged by magnetic fields away from the magnets sewn in the lid of the SysBag
(1)!
ATTENTION: Never store pointy or sharp-edged objects, which could cause
injury to persons or damage __J to the vehicle/side case!
CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy
water! Rinse with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure
washer I Clean the SysBag after riding in salty conditions, to avoid damage
from salt.
COMBINATIONS
The SysBag line has only three bags but offers over 20 mounting options and combination possibilities. The bags can be lashed to the tail end or at the side, as described in the mounting instructions, or mounted to the carrier / rack with a quick-release fastener. On this page you will find some mounting examples. Vehicle-specific solutions, SysBag sets and adapter plates for SW- MOTECH carriers/ racks can be found in our webshop.
Errors and omissions excepted. technical and design modifications are Subject to change.
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