FantiniCosmi HYDROCAL-M4 Single Jet Compact Heat Meter Instruction Manual

FantiniCosmi HYDROCAL-M4 Single Jet Compact Heat Meter

Product Information:

• Product Name: HYDROCAL-M4
• Product Version: v1.2
• Model Number: ECC15CA2 – ECC20CA2
• Compliance: 2014/32/UE
• Supported Languages: Italian (IT), English (EN), French (FR),Spanish (ES), German (DE)

Product Usage Instructions

Introduction:
The HYDROCAL-M4 device supports a maximum of 2 devices with pulse output (by installing an external module). It is compatible with LoraWan, Wireless M-Bus, and M-Bus technologies.

Safety Information:

• The device should be handled according to the provided instructions for correct operation.
• Avoid exposure to excessive vibrations.
• Follow national regulations for measuring calories.
• Follow technical requirements for electrical equipment installation.
• Only remove the device from the packaging during installation to protect it from damage and dirt.
• Dispose of replaced tools and defective components in accordance with environmental regulations.
• Keep out of reach of children.
• Be cautious of sharp edges or protrusions on threads, flanges, and measuring pipes. It is recommended to wear protective gloves.
• The display remains inactive until the button on the device is pressed. The display stays active for 60 seconds.

Minimizing Contact:

• To minimize potential radiofrequency exposure, human proximity to receivers with integrated antennas should not be less than 20 cm (8 inches) during normal operation.
• Avoid exposing the device to direct sunlight and heat sources. Do not throw it into the fire.
• In case of freezing danger, empty the system and, if necessary, remove the device.
• To clean the device externally, use a soft cloth dampened with water. Do not use high-pressure jets or immerse the device in water. Avoid contact with oils and solvents. Do not use alcohol or detergents.
• The heat meter must be protected against pressure shocks in the piping.
• Slowly fill the piping with water after installation.
• After installing the heat meter, perform a system tightness test.
• Mount or dismount the heat meter only after depressurizing the system.
• The heat meter does not have lightning protection.
• Heat meters do not require special protection against electrical interference, but electromagnetic interference should be avoided.
• If transmission network interfaces are used, especially when cables are routed outside the building, provide additional protection against electrical interference.
• Thoroughly flush the pipes before installing the heat meter.
• Install the heat meter so that the arrow direction on the meter housing matches the flow direction.
• Avoid air bubbles in the heat meter during the installation process.
• The heat meter should not be subjected to mechanical stress when installed in the piping.

HYDROCAL-M4 • Operating and Installation Instruction

Introduction

The HYDROCAL-M4 is a compact thermal energy meter that measures the energy consumption of heating and cooling systems.
The meter allows to measure the thermal energy passing into a hydraulic circuit used for heating and\or for cooling, it also lets the acquisition through external module, of the volume measured by up to 2 device (water, heat, gas, electricity, HCA) equipped with pulse emitter. The meter can also be connected to a consumption reading network based on the wired M-BUS, Wireless M-BUS and LoraWan network protocols.

WARNING

The first configuration chosen during installation (supply or return pipe) can’t be modified!

• The top calculation/electronic unit must not be separated from the bottom brass case.
• This meter contains potentially dangerous batteries, handle them with caution and do not disperse the components in the environment.
• The installation must be carried out by qualified personnel only. The manufacturer doesn’t assume any responsibility for improper installation or damages caused by third parties.

STORAGE CONDITIONS
The product must be stored in a dry place at temperatures between -20 °C and +70 °C (even during transport). The duration of the storage should not exceed 1 year.
Combined heating or cooling meters are precision devices and must be protected from shock and vibration.

GENERAL INFORMATION

• Before proceeding with the installation and configuration of the product, carefully read the instructions in this manual.
  For further technical clarification, please contact Customer Service.

• Installation should be carried out exclusively by qualified personnel.

• The reference standard for the instrument is EN 1434 and Directive 2014/32/E (Annex 004).

• Any tampering of the meter or removal of the seals will void the warranty provided.

• For proper energy accounting, always respect the mounting type prescribed (inlet pipe installation/ return pipe installation).

• The configuration of installation version and unit of measurement can be done with the buttons or an Android device with NFC connectivity.

• Respect the installation point (input or output) of the instrument.

PACKAGING CONTENT

HYDROCAL-M4 device, installation manual, antifraud kit

Safety Information

Attention: this symbol highlights the instructions to be followed scrupulously for the correct functioning of the combined heat and cooling meter.

Danger: the chapters marked with this symbol contain information that must be followed carefully to avoid dangerous situations. Thermal energy meters are precision devices and must be protected from shock and vibration.

Notes: the notes indicated by this symbol contain tips to keep in mind when using the thermal energy meter.

Read all instructions carefully before proceeding with the installation! Failure to comply with one or more of the procedures contained in the manual can be dangerous and cause damage to property and people. It is recommended to comply with all applicable laws on safety and accident prevention.

| Observe national regulations relating to the measurement of cooling.
---|---
| Observe the technical requirements relating to the installation of electrical equipment.
| The instrument complies with the requirements of Directive 2014/30/EU of the European Coun- cil on electromagnetic compatibility, Directive 2014/35/EU on electrical safety and Directive RED 2014/53/EU.
| If more than one instrument is installed in a unit, the installation conditions must be the same

for all instruments to ensure that consumption is billed as possible.

| The warranty and validity of the verification become void if the identification plate or the seals applied to the instrument are removed or damaged.
| Remove the device from the package only at the time of installation to protect it from damage

and dirt.

| The air transport of active radio devices is prohibited.
| Carefully observe the instructions in the data sheet, instruction manual, application notes and lid. Failure to comply with the operating conditions may result in situations of danger and for- feiture of all claims of liability for defects as well as liability based on any guarantees expressly granted. For more information visit the website www.bmeters.com.
| Dispose of replaced devices and defective components in accordance with current environmen-

tal regulations.

| Store out of the reach of children.
| Pay attention to the angular or sharp protrusions in the threads, flanges and measuring tube. Therefore, it is recommended to wear protective gloves.
---|---
| The device shall be used in such a way as to minimize the potential for human contact during normal operation. To avoid the possibility of exceeding radio frequency exposure limits, human proximity to receivers with integrated antenna should not be less than 20 cm (8 inches) during normal operation.
| Do not expose the meter to the sun and heat sources. Do not attempt to burn the device.
| In case of danger of frost, empty the system and, if necessary, remove the meter.
| To clean the device externally use a soft cloth and moistened with water. Do not wash with high-pressure jets or soak the device in water. Avoid contact with oils and solvent. Do not use alcohol or detergents.
| Do not damage the casing of the device. In the event of collisions of blunt objects on the front of the display, it can be irreparably damaged and lose the IP65 degree of protection. Install in areas protected against impacts. If the protective casing breaks, contact customer service.
| The display turns off. To activate it, press the button on the device. The display remains active for 60 seconds.
| The meter is not suitable for drinking water but is suitable for circulating water in central heating systems. The quality of the water has to be as specified by the CEN/TR 16911 regulation.
| Do not twist, wrap, extend or shorten the cables of the temperature probes and the cable that connects the electronic unit to the part of the lower-case body.
| The thermal energy meter can be installed only in areas protected from frost.
| The thermal energy meter must be protected against pressure shocks in the pipeline.
| Slowly fill the pipe with water at the end of the installation.
| After installing the meter perform a leak test of the system.
| Assemble or disassemble the meter only after depressurization of the system.
| The meter does not have lightning protection.
| Thermal energy meters do not require special protection against electrical interference; howe-

ver, electromagnetic interference must be avoided.

| If transmission network interfaces are used, especially when cables are routed outside the building, use increased protection against electrical interference.
| Rinse the pipes thoroughly before installing the meter.
---|---
| The device must be installed pay attention to matching the direction of the arrow on the meter brass body to the direction of the flow.
| Avoid collecting air bubbles in the meter during the installation process.
| The thermal energy meter must not be subjected to mechanical stress when installed in the pipeline.
| The meter must be installed in such a way as to be protected from all impurities and external contamination.
| Manually and simultaneously screw the device fittings on both sides, and then tighten in opposi-

te directions using a suitable device.

| Remove old seals and clean the sealing surfaces.
| Slightly grease the sealing surfaces (use grease approved by MID Standards).
| Mount only the newly supplied gaskets (gaskets should not get in the pipeline). Seals provided on site must be fit for purpose and comply with local guidelines and directives. B METERS disclaim all liability for consequential damage resulting from the use of third-party gaskets, such as corrosion of sealing surfaces and threads.

TROUBLESHOOTING

Inform Customer Service
Lower case brass separated by electronic unit| Tampering by third party or strong external impacts| Inform Customer Service
Open and visible electronic unit| Tampering by third party or strong external impacts| Inform Customer Service
No consumption is accounted| Tampering by third party, strong external shocks

or damage to the flow detection sensor

| Inform Customer Service
Error 12 always present| Damaged temperature probes| Inform Customer Service
Error 18 or 19 always present| Damaged temperature probes or out of system temperatures limits| Inform Customer Service
Does not transmit via radio| Failure to pass 5 absolute liters or the batteries

may be damaged or discharged

| Inform Customer Service

Installation

BEFORE INSTALLATION
Before the thermal energy meter installation make sure that the two ends of the inlet and outlet pipe are perfectly aligned, clean them with the utmost care. Moreover, make sure there is a suitable filter placed at the inlet and that clean and undamaged gaskets are inserted on both sides. The thermal energy meters must be installed as specified by the CEN-TR 13582 regulation. Upstream and downstream the meter install an appropriate water flow interception and regulation devices suitable to allow inspection and maintenance of the meter, control of the water flow and eventual sealing of the system.

Attention should be paid to the direction of flow. Install the thermal energy meter so that the passage of water takes place in the direction indicated by the arrow in relief on the brass body and respecting the prescribed position.
To ensure proper measurement, make sure that there is no air inside the pipe and that the flow is clean and free of debris (potentially harmful to the meter turbine).

It is mandatory to comply with the prescribed type of assembly (return pipe\supply pipe). Always refer to what is on the meter menu 3 level 06. The figure below refers to a standard version of the device installation (mounting on return pipe) and positioned horizontally.

All versions of the thermal energy meter can be installed both horizontally and vertically. For a better performance it is preferable, however, the horizontal installation with the turbine axis perpendicular to the ground and the reading mechanism facing upwards.

This position is not suggested for cooling meters and in cases where moisture can enter the electronic casing due to condensation (e.g. during an interruption of the plant in the summer)

TEMPERATURE SENSOR INSTALLATION

The thermal energy meter is equipped with two digital probes that comply with the MID 2014/32/directive and the EN1434 standard.

For a correct installation, always proceed in compliance with the directives prescribed by current regulations.

In the standard version (e.g mounting on return pipe), the return probe is already incorporated inside the brass case. The supply probe must be installed in a ball valve or in a socket mounted on the flow pipe and complies with the requirements of the sensor itself.
Vice versa, the version for installation on the inlet pipe the probe inserted inside the brass case will be the flow, the return probe will need to be installed in a valve or a socket on the return pipe.

Before installing the ‘free’ probe (the one not inserted in the meter case), it is necessary to intercept the flow (close the ball valve or the appropriate shutters).

INSTALLATION IN A SOCKET

1. Screw the socket in the pipe
2. Insert the temperature sensor
3. Tighten the screw

BALL VALVE INSTALLATION

1. Insert the probe into the threaded nut
2. Insert the closing pin
3. Unscrew the valve closing screw, and place the seal
4. Insert the probe by screwing it on the thread

For a correct temperature measurement, the tip of the probe must be in the center of the pipe. In addition, the axis of the probe must be perpendicular to the pipe axis (see figure).
The temperature sensor must be sealed when the installation is complete.

Functionality

The HYDROCAL-M4 is equipped with dedicated sections for the measurement of thermal energy of a heating/cooling circuit and the volume measurement given by the domestic hot and cold-water meters. The meter is suitable for domestic applications with two-pipe systems, in a thermal power plant or any other compatible application.

In residential systems, usually with two pipes systems, the measurement of thermal energy takes place on a single section both in heating and cooling cycle.
The picture below reports a typical connection diagram (installation on return pipe):

Display and buttons

The device is equipped at the front with an LCD and two buttons (T1 and T2), useful for device initialization and readings

1. Eight-digit numeric field;
2. Single-digit numeric index (menu level);
3. Heating data index;
4. Cooling data index;
5. Circuit 1-2 pulse emitter (external module);
6. Return temperature index;
7. Indicator of sub level presence;
8. Supply temperature index;
9. Battery level indicator;
10. Faults or NFC/IR active communication indicator;
11. Flow presence indicator;
12. M-Bus wired communication data index; 12+13) Wireless M-Bus data index;
13. LoRaWAN communication data index;
14. Historical index;
15. Pulse value index (k);
16. Measurement unit index;
17. T1) Levels selection button;
18. T2) Scroll button within the selected level;

Commissioning

Premise: before a functional tests, the procedures indicated in this paragraph must be performed for completing the physical installation phases including the connections.

The device is delivered in sleep mode and it must be configured if not requested during the order. The first configuration chosen during installation (supply or return pipe) can’t be modified!

If the activation takes place with buttons, the items in the menu will be two:

1. Installation version (set Mode): select, through the left/right button (T1/T2), the type of installation (supply or return). Holding down the right button for 3 seconds can temporarily confirm the choice made by switching to level 2 (unit of measurement). If the T1 button is pressed for 3 seconds the device will return to stock mode showing ‘SLEEP’ on display.
2. Units of measurement (set Unit): select through the left/right button (T1/T2), one of the following items: 1 (Joule), 2 (MJ), 3 (GJ), 4 (kWh), 5 (MWh).
   Holding down the right button for 3 seconds can temporarily confirm the choice made by switching to level 2 (unit of measurement). If the T1 button is pressed for 3 seconds the device will return to stock mode showing ‘set Mode’ on display.

NOTE: after confirmation the thermal energy meter will perform the initialization for heating and cooling accounting. The unit of measurement can be changed later via NFC.

INITIALIZATION (Installation version and measuring unit already configured)

Press T2 button for three seconds to initialize the device, if the installation version and the unit of measurement have already been configured as requested during the order.

PROCEDURE FOR COMMISSIONING

1. Check that the mounting position of the thermal energy meter and all electrical wiring are carried out correctly

2. Check if the device is configured, otherwise set the installation version and the unit of measurement

3. Check at level 3 that all configured parameters are correct (heating and cooling data)

4. Check that the thermal energy meter, pulse devices, probes etc. are installed correctly (refer to the specific installation manuals for each product)

5. Start the heating/cooling system:
   → Check the consistency of the reported values (energy and volume)
   → Check in level 2 the instant data

6. Check for errors

7. Apply installation seals. It’s recommended to lock the device with a password set through the BMETERING NFC Config android app (downloadable from the Google Play Store).

Consultation menu

The consultation menu is divided into 9 levels by a numerical index always visible at the top left of the display. By pressing the T1 button you can choose the desired level, while pressing the T2 button you can view the sublevels of the preset level. After 60 seconds without iteration the display turns off. If no button is pressed within 20 seconds (with the display off) the display cycle will start again from level 1. If a button is pressed within 20 seconds (with the display off) the last level consulted will be displayed. In any level or sublevel, holding down the T1 button for 3 seconds will direct the index to level 1. To access to a sublevels, where present (indicate by the symbol ‘–‘), it is necessary to hold down the T2 button for 3 seconds. To return to a main level from a sublevel it’s necessary to hold down the T2 button again for 3 seconds. Each level consists of a brief indication in letters of the data that will be shown after a few seconds in a second screen.

ADDRESS

|
| 3.12.3| BAUD RATE| BPS
 | 3.13| MONTHLY SAVE DAY|
 | 3.14| BIWEEKLY SAVE DAY|
 | 3.15| DATE SAVE MEM1|
 | 3.16| DATE SAVE MEM2|
 | 3.17| DATE SAVE ANNUAL|
 | 3.18| WMBUS TYPE| WB, AMR, AMR

CUSTOM, OFF

 | 3.19| LORAWAN| ON, OFF
 | 3.20| DISPLAY TEST|
4| INDEX| INF| UM
---|---|---|---
 | 4.01| MEMORY DAY 1|
| 4.01.1| HEAT| J,MJ,GJ,kWh,MWh
| 4.01.2| COOL| J,MJ,GJ,kWh,MWh
| 4.01.3| IN 1| Type of pulse
| 4.01.4| IN 2| Type of pulse
 | 4.02| MEMORY DAY 2|
| 4.02.1| HEAT| J,MJ,GJ,kWh,MWh
| 4.02.2| COOL| J,MJ,GJ,kWh,MWh
| 4.02.3| IN 1| Type of pulse
| 4.02.4| IN 2| Type of pulse
5| INDEX| INF| UM
---|---|---|---
 | 5.01| METER LIFE| h
 | 5.02| START COUNTING| h
 | 5.03| HEATING HOURS| h
 | 5.04| COOLING HOURS| h
 | 5.05| NO DELTA HOURS| h
 | 5.06| NO ERRORS HOURS| h
6| INDEX| INF| UM
---|---|---|---
 | 6.xx*| MONTLY

MEMORY 1

|
| 6.xx.1| HEAT| J,MJ,GJ,kWh,MWh
| 6.xx.2| COOL| J,MJ,GJ,kWh,MWh
| 6.xx.3| IN 1| Type of pulse
| 6.xx.4| IN 2| Type of pulse
| 6.xx.5| AVG. FLOW

TEMP

| °C
| 6.xx.6| AVG. RET. TEMP| °C
| 6.xx.7| AVG. CPU TEMP| °C
| 6.xx.8| AVG. HEAT| W
| 6.xx.9| AVG. FLOW| m³/h
7| INDEX| INF| UM
---|---|---|---
 | 7.xx*| ANNUAL

MEMORY

|
| 7.xx.1| HEAT| J,MJ,GJ,kWh,MWh
| 7.xx.2| COOL| J,MJ,GJ,kWh,MWh
| 7.xx.3| IN 1| Type of pulse
| 7.xx.4| IN 2| Type of pulse
| 7.xx.5| AVG. FLOW

TEMP

| °C
| 7.xx.6| AVG. RET. TEMP| °C
| 7.xx.7| AVG. CPU TEMP| °C
| 7.xx.8| AVG. HEAT| W
| 7.xx.9| AVG. FLOW| m³/h
8| INDEX| INF| UM
---|---|---|---
 | 8.01| Active errors|
| 8.xx| Errors code|
9| INDEX| INF| UM
---|---|---|---
 | 9.xx| LOG mem errors|
| 9.xx.1| Error data|
| 9.xx.2| Error time|
| 9.xx.3| Error count|

Operating mode – Radio activation

This section describes the radio communication management implemented.
The WMBUS or LoRaWAN radio will activate after the passage of ±5 litres.
Pre-configured radio parameters (WMBus): AMR, 200s , everyday from 0 to 24h, encryption disabled, no historical data, standard package (standard data (heating energy, heating volume, errors, battery value as a percentage).
For more details see the separated WMBUS or LoRaWAN specification document.

RADIO INDICATOR ON DISPLAY
During the JOIN to the network procedure, if the LoRaWAN transmission has been activated, the radio symbol will flash quickly on the display (at a period of 1 second) until the device reaches the JOINED state and then remains always active. In the case of a failed JOIN the radio symbol turns off. In the case of WMBUS mode only after switching +/- 5 liters the icon  will remain permanently active. In the case of wired M-BUS mode only after switching +/- 5 liters the icon will remain permanently active.

Errors and faults

When one or more anomalies occur, the thermal energy meter will report the recorded error and show the following icon on the display . If the NFC or IR interface is used, the icon will blink for the duration of the communication.
The register of all the anomalies present is shown at level 8 of the consultation menu, where the abbreviation Ern followed by two digits identifies the anomaly.

rate greater

than Q4 for 10 consecutive minutes.

06

|

Reverse installation

| During first installation only, if the absolute counting (forward counter – reverse counter) is equal to 0 and a reverse flow (>10 Liters) is detected, the alarm turns on.
08-09-10| Reserved| Inform Customer Service
11| End of battery life| The error is triggered when the remaining battery life is less than 1 year. Permanent error, the icon is shown on display.
12| Probe failure| Failure, short circuit or tampering on supply or return probe(s).
13-14-15-16| Reserved| Inform Customer Service
17| Wrong Real Time Clock| Is recorded when a sudden reset of date and time is detected.
18| Supply Measurement out

of range

| Measurement of the supply probe over the measuring range.
19| Return Measurement out

of range

| Measurement of the return probe over the measuring range.
---|---|---
21| Delta T

non-compliant

| The error occurs when for 24 continuous hours without flow and Delta T

(temperature difference) > 10°C.

25| Display Overflow| The error is triggered when the energy digits, based on the selected unit, go further the maximum possible display.
26-27| Reserved| Inform Customer Service
35| MBUS disconnected| The error is triggered when MBUS communication is not detected for 2 consecutive hours.
36| Wrong module| The error is triggered when the external module has been removed and a second module is mounted.
37| Module removal| The error is triggered when the module is not detected for 5 consecutive failed communications.
38| End of battery life module| The error is triggered when the remaining battery life of the external module is less than 1 year.
39| Reserved| Inform Customer Service
40| NFC Fraud| The error is triggered when an NFC field is detected for more than some minutes.

For the optional alarms that can be activated and further details on the thermal energy meter refer to the complete User manual, available at www.bmeters.com

Battery and replacement procedures

The thermal energy meter constantly monitors the status of the battery (maximum life: 10 years*) and signals the imminent discharge by showing the icon on display . Reporting takes place one year before full discharge.For more details see the separated WMBUS specification document.

*The battery life strongly depends on the working time window, set during the configuration process, and on the environmental conditions. Estimation of the battery life is given by the configuration software.

For replacement, contact the manufacturer.

The thermal energy meter uses non-rechargeable batteries that, if misused, can be potentially dangerous. To reduce the risks, you should take the following precautions:

| Do not recharge or replace the battery;
---|---
| Do not open, puncture or damage the batteries;
| Do not short-circuit the battery;
| Do not expose the battery to temperatures above

85° C;

| Do not use naked flames near the device;
---|---
| Do not put in contact with water;
| Do not insert into ovens, crush or cut: these actions could cause an explosion or leakage of

flammable gases or liquids;

| Always dispose of batteries in compliance with current regulations ;
| Do not expose the battery to an extremely low pressure environment which could cause an explosion or a leak of gases or flammable liquids;
---|---
| Always use original spare parts authorized by the manufacturer;
---|---

Technical Data

The thermal energy calculation for heating application is MID certified. The cooling energy calculation is not compliant with the MID regulation. **On request 100:1

FANTINI COSMI S.p.A.
Via dell’Osio, 6 20090 Caleppio di Settala, Milano – ITALY
Tel. +39 02 956821 | Fax +39 02 95307006 | [email protected]

SUPPORTO TECNICO
Tel. +39 02 95682225 | [email protected]

EXPORT DEPARTMENT
Ph +39 02 95682229 | [email protected]
www.fantinicosmi.com

References

• Home EN - www.bmeters.com
• Home EN - www.bmeters.com
• Fantini Cosmi

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