COOLON 6-CNFJ-7.2 Emergency Pack Stainless Steel User Manual
- June 12, 2024
- COOLON
Table of Contents
COOLON 6-CNFJ-7.2 Emergency Pack Stainless Steel
Product Information
- Product Name: Emergency Pack Stainless Steel
- Manual Edition: 1.1
- Dimensions: 265mm (length) x 161mm (width) x 498mm (height)
- Weight: 518mm
- Power: 100W
- Power Factor: 0.95
- Battery Manufacturer: Betta Batteries
- Battery Model: 6-CNFJ-7.2
- Battery Capacity: 12V, 7.2Ah/20HR
Product Usage Instructions
- Before conducting any work, isolate the mmainsupply externally.
- To ensure accurate error indicators during a fault condition, mains must be connected and the battery isolation switch must be in the ON position.
- The EMP must be installed in an upright position.
- Pole Mounting Kits are available for mounting the product on a variety of poles used in the industry. For more information, visit http://www.coolon.com.au/ind-acc-pdf.
- The EMP has different operating modes based on the wiring configuration:
- 3 Wires Constant Active Only
- 4 Wires Constant Active and Switched Active
- The luminaire state and LED indicator status vary based on the operating mode. Refer to the provided table for details.
- To initiate emergency mode, press the TEST BUTTON on the lid to simulate a power outage. The EMP will operate using the battery power if the battery isolation switch is in the ON position.
- If the Red Indicator LED is flashing after connecting to the mains, check that the battery isolation switch is in the ON position. If the issue persists, refer to the EMP TROUBLESHOOTING section for further details.
- If a Control wire is present, make sure that the induced voltage on the Control wire does not exceed 10V.
Emergency Power Pack (EMP)
ATTENTION: Isolate the main supply externally before conducting any work.
NOTE : The main connection to either terminal will energize both
terminals.
RISK OF SHOCK: During fault conditions mains must be connected and the
battery isolation switch must be in the ON position for the error indicators
to be accurate.
Technical Specifications
-
Voltage In
120 – 277 VAC, 50/60 Hz -
Power
100W -
Power Factor
0.95
ATTENTION: EMP must be installed in the upright position
Pole Mounting Kits are available and designed for mounting products on a variety of poles used in the industry. For more information visit: http://www.coolon.com.au/ind-acc-pdf
Installation Instructions
- Mount the EML luminaire and EMP in suitable locations – ensure the EM cable from the luminaire can reach the EMP.
- Connect the EM cable to the EMP.
- The EM cable has a molded connector for direct connection to the mating panel mount connector on the EMP.
- Connect the ains supply cable to the main terminal – see connection options below for different modes of operation.
Emergency Pack Operating Modes
-
NON-MAINTAINED
Emergency use only -
MAINTAINED
Always-ON **** -
SWITCHED
Conventional luminaire use with emergency backup
OPERATION STATE| ACTIVE| CONTROL| LUMINAIRE STATE|
DESCRIPTION
---|---|---|---|---
Non-Maintained| ON| N/A| OFF| Luminaire lights OFF. The Red LED indicator will
indicate the main presence with the Red Indicator LED ON.
Non-Maintained| OFF| N/A| ON-EM| Luminaire light ON in EM mode (power supplied
from the battery). The Red LED indicator will not be visible.
Maintained| ON| ON (Link)| ON| Luminaire light ON. The Red LED indicator will
indicate the main presence with the Red Indicator LED ON.
Maintained| OFF| OFF (Link)| ON-EM| Luminaire light ON in EM mode (power
supplied from the battery). The Red LED indicator will not be visible.
Switched| ON| ON| ON| Luminaire light ON. The Red LED indicator will indicate
the main presence with the Red Indicator LED ON.
Switched| ON| OFF| OFF| Luminaire lights OFF. The Red LED indicator will
indicate the main presence with the Red Indicator LED ON.
Switched| OFF| ON or OFF| ON-EM| Luminaire light ON in EM mode (power supplied
from the battery). The Red LED indicator will not be visible.
Battery Details
Unit only designed to operate using LEAD CRYSTAL® batteries. The
recommended battery is listed below. Contact Coolon for replacement batteries
| MANUFACTURER | MODEL | CAPACITY |
|---|---|---|
| Betta Batteries | 6-CNFJ-7.2 | 12V, 7.2Ah/20HR |
Emergency Pack Operation
- Initial installation is performed with mains line de-Active, Neutral, Earth and Control (optional) wires are to be wired and secured in their respective terminals. If no Control wire is present and a Maintained Mode is required, “C” (Control) and “A” (Active) terminals should be bridged by a link (not included). For a non-maintained mode leave “C” terminal unconnected. If the Control wire is present, induced voltage on the Control wire should be no greater than 10V.
- Once the EMP is connected to mains the Red Indicator LED on the lid will illuminate to indicate mains’ presence
- If the Indicator LED is flashing, check that the battery isolation switch is in the “ON”
- If the battery isolation switch is in the “ON” position and the Red Indicator LED is still flashing, see the EMP TROUBLESHOOTING section for further
- Pressing the “TEST BUTTON” on the lid will disconnect the mains simulating a power The Red Indicator LED will stop illuminating and the EMP will operate in emergency mode if the battery isolation switch is in the “ON” position.
- Critical system fault is indicated by the flashing Red Indicator LED during mains voltage See the EMP TROUBLESHOOTING section for further details.
- After commissioning, the Emergency Pack must not be de-energised for a continuous period of 4 weeks or more
Leaving the battery isolation switch in the ON position after the unit has been de-energized for more than 4 weeks may lead to battery depletion below recoverable limits. If the EMP is expected to be de-energized for more than 4 weeks, the battery isolation switch must be set to the OFF position to minimize battery discharge. Once the batteries are depleted below recoverable limits, the batteries will require to be replaced – see Battery Replacement Procedure for the replacement process.
Commissioning Test
Once energized allow up to 10 seconds for the EMP controller to go through
the self-test procedure. Batteries are labeled with their last charge date. If
the batteries have not been used for more than 3 months, they have to cycle
2–3 times to restore their capacity. A typical cycle includes a 16-hour charge
followed by a complete discharge. Properly operating batteries operate Coolon
Emergency Luminaires for a minimum of 2 hours in the absence of mains power
Emergency Pack Troubleshooting
The onboard processor monitors the state of the EMP modules and periodically checks the batteries. Internal operations and fault conditions are signaled by on-board LEDs. Critical Fault will cause the external Indicator LED to flash.
- Error Code: RED LEDs (Internal Fault Indicator)
- Error Code: Internal RED Fault indicator LEDs used for internal diagnostics. LEDs indicate internal faults using binary codes.
- Error Code: Internal RED Fault indicator LEDs used for internal diagnostics. LEDs indicate internal faults using binary codes. In the event the external Indicator LED is ashing, information about the internal LED status may help diagnostic and fault rectification on-site. Contact COOLON support (support@coolon.com.au) for guidance.
- Charger 2: GREEN LEDs (Operating Mode Indicator)
- Charger 1: MAINS VOLTAGE LED will illuminate when mains are present.
- Mains Voltage: CHARGER 1 and CHARGER 2 LEDs ash during charge and stay ON once the individual respective batteries are fully charged.
Battery Replacement Procedure
- Isolate mains supply to the
- Put the isolation switch to “OFF”
- Disconnect the spade terminals from the
NOTE: Do not use any conductive material to remove the terminal connector.
- Loosen the top and then the bottom battery housing keeping the captive screws within the housings.
- Remove the batteries and insert a new
NOTE: Fit the rubber battery tray to the new batteries before installation. The spade terminal connector must fit snugly on the terminal – If the terminal connection is loose compress the connector slightly to ensure a sturdy connection.
- Tighten the bottom and then the top battery housing. The batteries should sit snug with the battery housing flat on the base.
- Carefully connect respective spade terminals observing the battery
NOTE: Black wire always connects to the negative terminal of the battery. A battery wiring diagram is provided on the right
Coolon EMP Control Gear
CAUTION
- Do not short-circuit the battery terminals
- Dispose of the used batteries in accordance with State Law
support@coolon.com.au • aus. 1300 287 533 • intl. +613 8681 3633 • www.coolon.com.au The Product must be installed by a suitably qualified person. All documentation is subject to change without notice. Refer to our website for the latest information.