anslut 025916 Diesel Heater Instruction Manual

June 12, 2024
anslut

anslut 025916 Diesel Heater Instruction Manual
anslut 025916 Diesel Heater

SAFETY INSTRUCTIONS

  • Read all the instructions and safety instructions carefully before use, and save them for future reference. Never allow children, or anyone who is unfamiliar with the product and these instructions, to install, start, adjust or use the product.
  • Failure to follow all the instructions and safety instructions may result in electric shock, fire and/or serious injury.
  • Service must only be carried out by qualified personnel.
  • The product consumes air (oxygen) in the space where it is used. Ensure an adequate supply of air for combustion and ventilation. Follow the instructions.
  • The product must be plugged into a correctly installed and RCD protected power socket.
  • Pull out the plug before cleaning and/or maintenance.
  • Examine the power cord and plug for damage before each use.
  • A damaged power cord or plug must be replaced by an authorised service centre or other qualified personnel to ensure safe use. Use an earthed power cord with an earthed plug, with the same technical specification as the original cord.
  • The front outlet is very hot during and after use – risk of burns.
  • The product is not intended to be used by persons (children or adults) with any form of functional disorders, or by persons who do not have sufficient experience or knowledge of how to use it, unless they have received instructions concerning the use of the product from someone who is responsible for their safety.
  • Never leave the product unattended while in use.
  • Do not touch the product, power cord or plug with wet hands, or if the product, power cord or plug is wet.
  • Do not cover the product. Never block the air openings on the product.
  • The product is very hot during and after use – risk of burns. Use personal protective equipment if necessary.
  • Children should be supervised to ensure that they do not play with the product.

WARNING!

  • Do not store or use flammable liquids or gas, such as petrol, near the product.
  • Risk of fire, inhalation and/or explosion. Store solid flammable materials, such as building materials, paper and cardboard, at a safe distance from the product. Follow the instructions. Do not use the product in explosive environments, for example near flammable liquids, gas or dust, or where such an environment may occur.
  • Incorrect use, such as indoors without adequate ventilation, or malfunctioning, can cause carbon monoxide poisoning, which can be fatal.
  • Failure to follow all the warnings, safety instructions and other instructions can result in fatal or serious injury and/or material damage as a result of explosion, fire, suffocation, burns, carbon monoxide poisoning and/or electric shock. Never allow anyone who is not familiar with the product, or who has not read these instructions, to use it. Contact the retailer if you have any problems or questions.
  • The product is not intended to be used in the home or in recreational vehicles.
INSTRUCTIONS FOR USE
  • The product must only be used in an upright position.
  • Do not place the product near a wall, corner or low ceiling.
  • Do not place the product immediately below a power point.
  • Never place the product in a moving vehicle or on a surface where there is a risk of it tipping over.
  • Do not place the product near flammable, combustible, explosive or corrosive objects or substances.
  • Do not place the product near curtains etc. that can block the air intake and/or outlet.
  • Never block the air openings on the product.
  • Keep the power cord away from heat, oil, sharp edges and moving parts.
  • Do not expose the product to rain or moisture.
  • Do not place the product near a bath, shower or swimming pool.
  • Always comply with fire safety regulations. Leave the following free space around the product.
    • Side: 0.6 m
    • Air intake side: 1 m
    • Above: 1.5 m
    • Hot air outlet side: 3 m
    • Under: 0 m
  • The floor and ceiling where the product is used must be made of fireproof materials.
  • Never connect the product to air ducts.
SYMBOLS

Read the instructions.

Warning! Risk of electric shock.

Approved in accordance with the relevant directives.

Recycle discarded product in accordance with local regulations.

TECHNICAL DATA

Protection rating IPX4
Heat output 30 kW
Hot air, out 720 m³/h
Air speed 5.3 m/s
Tank volume, fuel 38 l
Fuel Diesel, paraffin
Fuel consumption 2.4 kg/h
Air pressure 0.31 bar
Permanent operation 13 h
Ambient temperature -20 – +40°C
Size 88 x 45.6 x 59 cm
Net weight 21 kg

DESCRIPTION

DESCRIPTION

  1. Handle
  2. Screw
  3. Spring washer
  4. Flat washer
  5. Frame
  6. Nut M5
  7. Cotter pin
  8. Wheel axle
  9. Wheels
  10. Flat washer Ø 12
  11. Nut M12

ASSEMBLY

To assemble the diesel heater, follow the instructions below. See Figure 1.

  1. Put the wheel axle (8) through the holes in the frame. Put the cotter pins (7) into the holes in the axle. Put the wheels (9) on the wheel axle. Put a flat washer (10) at each end of the wheel axle. Lock the wheels on the axle with the nuts (11).
  2. Put the diesel heater on the frame and align the 4 holes in the handle (1) with the 4 holes in the frame.
  3. Fit the frame with the wheels and handle on the tank with screws (2), spring washers (3), flat washers (4) and nuts (6).

USE

INTENDED USE

The diesel heater is intended for use in open areas outdoors or in well- ventilated spaces indoors. When used indoors there must be permanent ventilation openings of at least 25 cm²/kW, evenly spaced over the height of the walls, with a minimum total area of 250 cm².

INSTRUCTIONS FOR USE

IMPORTANT:
Place the diesel heater on a flat, stable, level, non-flammable surfa

Start
  1. Fill the fuel tank with fresh fuel. Only use diesel oil or paraffin. The fuel indicator over the tank shows the fuel level.
  2. Insert the plug into an earthed power socket.
  3. When the above steps have been completed, the left display window shows “–” and the right display window shows the ambient temperature.
  4. Put the On/Off switch in the ON position (I).
  5. The default temperature setting is 20°C. If the thermostat dial is set to a higher temperature than the ambient temperature, turn the thermostat dial to the required temperature setting. The electrodes start sparking and the product starts after 7 seconds.
  6. If the thermostat dial is set to a lower temperature than the ambient temperature, turn the thermostat dial to the required temperature setting. The electrodes start sparking and the heater starts after 7 seconds.
Cold start

Cold start

At low ambient temperature, put a finger over the air hole (12) when lighting to make it easier to start.

Manual reset/restart
  1. If the diesel heater is in locked mode, check and remove the cause of lock-out before restarting it.
  2. Reset by turning the On/Off switch to O and then back to I.

NOTE:
Turning the thermostat dial will not reset the diesel heater.

MALFUNCTION

In the event of malfunction (flame failure, reduced air flow, poor combustion, etc.) the diesel heater shuts down and the indicator light starts flashing. The code for locked mode is displayed on the screen.

OVERHEAT PROTECTION

The thermal cut-out will turn the diesel heater off if it overheats

MAINTENANCE

NOTE:
Turn off the diesel heater, remove the plug from the power socket and let the heater cool down for at least 15 minutes before doing any cleaning and/or maintenance.

  • Regularly wipe the casing with a soft cloth or sponge. If necessary, use a cloth or sponge moistened with a mild detergent and wipe with a dry cloth. Make sure that no water or liquid gets inside the diesel heater when cleaning it.
  • Do not open the diesel heater casing to clean internal parts. Do not spray the diesel heater with water or other liquid.
  • Do not use petrol, detergents or solvents.
  • Keep the air intake and fan free from dust and dirt. Clean internal parts by carefully blowing compressed air through the air intake.
  • Examine the power cord and plug for damage at regular intervals. A damaged power cord or plug must be replaced by an authorised service centre to ensure safe use.
  • Make sure the diesel heater is completely cool and dry before storing it. Put the diesel heater in a plastic bag and place it in the original packaging. Store in a dry, well-ventilated place.
ANNUAL MAINTENANCE

The following checks should be carried out at the start of each season. The checks must be carried out by an authorised service centre.

Nozzle

Carefully unscrew the nozzle from the connection. Blow clean the nozzle with compressed air. Replace the nozzle if necessary.

Air filter

Clean the air filter. Remove the filter cover (13), wash the air intake filter (14) with a mild detergent, allow to dry and replace. Replace the air outlet filter (15) every year

Ignition electrodes

Ignition electrodes

Clean, adjust and if necessary replace the ignition electrodes. Adjust the electrode spacing as shown in fig. 4–5 (in mm).

Setting the compressor pressure

The compressor pressure is set at the factory and must be checked and adjusted by an authorised service centre only. Unauthorised adjustment can result in fatal or serious injury

  1. Remove the cover over the manometer port (16).
    Setting the compressor pressure

  2. Connect a manometer to the manometer port on the back of the casing.

  3. Start the diesel heater and read off the pressure.

  4. Adjust the pressure, if necessary, by turning the adjuster screw.

  5. Turn the adjuster screw clockwise to increase the pressure, and anticlockwise to reduce the pressure.

INSPECTION OF THE FUEL TANK

Check that the tank is free from water/residue. Clean the tank, if necessary.

DRAINING THE FUEL TANK
  1. Place the diesel heater on a suitable table and place a container below the fuel tank.
  2. Undo the drain screw and empty the fuel.
  3. Replace the drain screw and wipe off any residual fuel.
Electrical system

Inspect cables, electrical components and connections.

MAINTENANCE INTERVAL

WARNING!
Turn off the diesel heater and unplug it from the power supply. Check that the flame has extinguished and allow the heater to cool before carrying out any maintenance to prevent the risk of fire and/or serious injury.

Component Maintenance
Fuel tank Clean the tank at intervals of 150–200 hours of operation.
Outlet filter Clean at intervals of 200 hours of operation and/ or replace

the filter once a year.
Intake filter| Wash with warm water and soap at intervals of 500 hours of operation or when necessary.
Spark plug| Clean regularly.
Fan motor| Clean each season and lubricate when necessary.

TRANSPORT
  • -Unplug the diesel heater from the mains power supply before moving it. Never move the diesel heater by pulling on the power cord. Do not pull the power cord to pull out the plug.
  • Empty the fuel tank before transporting in a vehicle. Make sure that the diesel heater is properly secured when transporting it in a vehicle.
WIRING DIAGRAM

WIRING DIAGRAM

  1. LED display
  2. LED display
  3. Thermostat
  4. Circuit board
  5. On/Off switch
  6. Safety thermostat
  7. On/Off switch
  8. Photocell
  9. Temperature probe
  10. Fan
  11. Motor
  12. Ignition electrode
  13. Transformer

TROUBLESHOOTING

Problem Possible cause Action

The motor does not start.

  • E1 is displayed on the screen.

| No power supply or low supply voltage.| Check the power supply and voltage.
Check the fuse and replace, if necessary.
The power cord or plug is defective or damaged.| Check and replace, if necessary.
Motor/capacitor is defective.| Check and replace, if necessary.
The product is locked-out due to overheating.| Identify the cause of overheating. Switch off the product. Inspect the air intake and air outlet. Wait a few minutes and then restart the product.

  • E2 is displayed on the screen.

| The temperature probe is defective or has come loose.| Check the temperature probe and replace, if necessary.
Check the circuit board and replace, if necessary.
The motor is working, but the product does not start and goes into locked mode after a while.

  • E1 is displayed on the screen.

| The fuel tank is empty, or the fuel is contaminated or of the wrong type.| Empty the contaminated or wrong type of fuel. Fill the tank with fresh diesel oil or paraffin.
The fuel filter is clogged.| Clean or replace fuel filter.
Air leak in the oil line.| Check hoses and connections, tighten and/or replace, if necessary
The burner nozzle is clogged.| Blow clean the nozzle with compressed air. Replace, if necessary.
The viscosity of the fuel has increased due to low temperature.| Mix the diesel oil with 10–20% paraffin.
Flame burst (flames burst out through the outlet).

  • E1 is displayed on the screen.

| Air supply to combustion chamber is too low.| Inspect the air intake, fan and motor.
Compressor pressure is too high.| Check the air pressure and adjust, if necessary.
The product switches off when in use.

  • The ambient temperature is displayed on the screen.

| The set room temperature has been reached.| This is perfectly normal. Turn the temperature dial to a higher temperature setting to start the product.
The product switches off when in use.

  • E1 is displayed on the screen.

| Flame extinguished.| Identify and remove the cause of the malfunction. Reset by turning the On/Off switch to O and then back to I. Contact the service workshop if the problem persists.
Poor combustion.
Reduced air flow.
Overheating.
LC is displayed on the screen.| Circuit board locked after 3 unsuccessful ignitions.| With the power supply turned on, turn the On/Off switch to ON three times within ten seconds.
Model: 025916

Indirect heating function: No
Direct heat output: 30 kW
**Fuel| ** Fuel oil| Emission during room heating (*)
NOx
Select fuel type| Liquid| 79 mg/kWh fuel input (GCV)
| Symbol| Value| Unit| | Symbol| Value| Unit
---|---|---|---|---|---|---|---
Heat output| Efficiency
Nominal heat output| Pnom.| 30| kW| Efficiency at nominal heat output| ηth,nom.| 100| %
Min. heat output| Pmin.| N/A| kW| Efficiency at min. heat output| ηth,min.| N/A| %
Electricity consumption peripheral equipment| Type of control of heat output/room temperature (select one)
---|---
At nominal heat output| elmax.| 0.002| kW| One-stage heat output, no room temperature control| No
At min. heat output| elmin.| N/A| kW| At least two manual stages, no room temperature control| No
In standby mode| PSB| N/A| kW| Room temperature control with mechanical thermostat| No
| Room temperature control with electronic thermostat| Yes
Room temperature control with 24-hour timer| No
Room temperature control plus week timer| No
Other control option (several possible)
Room temperature control with presence detector| No
Room temperature control with open window detector| No
Remote control option| No
Adaptive start control| No
Run time limit| No
Black bulb sensor| No
Power requirement, permanent pilot flame

Power requirement, pilot flame (if applicable)| Designation| Value| Unit
Ppilot| N/A| kW
Contact details: www.jula.com

Jula AB reserves the right to make changes to the product. Jula AB claims copyright on this documentation. It is not allowed to modify or alter this documentation in any way and the manual shall be printed and used as it is in relation to the product. For the latest version of operating instructions, refer to the Jula website.

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