TOSHIBA S15 Microdrive Motors Drives User Guide

June 12, 2024
Toshiba

S15 Microdrive Motors Drives

Product Information

The product is the S15, a startup guide for version 1.8.0. It is
a device used to setup and program the basic parameters of a motor
system.

Startup Checklist

Before starting the setup process, the following checks should
be performed:

  • Visual Inspection:

    • No foreign materials (metal shavings, hardware)
  • Input and Output Wiring:

    • Input leads are not wired to output terminals

    • Input, output and control wires are in separate conduit

    • Motor leads do not share conduit with any other motor
      leads

    • Verify input and output wire tightness and condition
      (continuity, frayed wires, loose connections, pinched
      insulation)

  • Motor Terminal Box:

    • Verify no power factor correction capacitors are installed
    • Verify wire tightness and condition (continuity, frayed wires,
      loose connections, pinched insulation)
  • Drive to Motor Ground Connection (ASD chassis to motor
    chassis):

    • Verify wire tightness and condition (continuity, frayed wires,
      loose connections, pinched insulation)
  • Record the Electrical Distribution System:

    • Delta/Wye with Grounded Secondary
    • Grounding Capacitor: Enabled or Disabled (Note: Disable on
      Ungrounded, Corner Grounded or High Impedance Grounding Systems to
      avoid VFD failure)
  • Voltage:

    • Verify voltages
  • Blower/Cooling Fan(s) Check:

    • Verify fans operate and air flows in correct direction (bottom
      to top)
  • Digital Inputs:

    • Verify digital input operation
    • The S15 has seven digital inputs available and one Safe Torque
      O (STO) input. Four of the digital inputs can have more than one
      function assigned. Digital inputs can be monitored on the keypad in
      Monitor Mode, refer to S15 Application Note 1.1.0 Navigating Menus
      & Parameters.
  • Digital Outputs:

    • Verify digital output operation
    • The S15 has three outputs available; two relay outputs and one
      digital output. Two of the outputs can have more than one function
      assigned. Parameter f139 determines if both functions are required
      to be true to change state or only one function is required. Refer
      to Section 11.7 of the S15 Instruction Manual E6582175 for more
      details.

Product Usage Instructions

To use the S15 startup guide, follow these steps:

  1. Perform a visual inspection to ensure there are no foreign
    materials present, such as metal shavings or hardware.

  2. Check the input and output wiring:

    • Make sure the input leads are not wired to output
      terminals.

    • Ensure that the input, output, and control wires are in
      separate conduit.

    • Motor leads should not share conduit with any other motor
      leads.

    • Verify the tightness and condition of the input and output
      wires, checking for continuity, frayed wires, loose connections,
      and pinched insulation.

  3. Inspect the motor terminal box:

    • Ensure no power factor correction capacitors are
      installed.

    • Check the tightness and condition of the wires, looking for
      continuity, frayed wires, loose connections, and pinched
      insulation.

  4. Verify the drive to motor ground connection:

    • Check the tightness and condition of the wires, ensuring
      continuity, and looking for frayed wires, loose connections, and
      pinched insulation.
  5. Record the electrical distribution system information,
    specifically whether it is Delta/Wye with Grounded Secondary. Also,
    determine if the grounding capacitor is enabled or disabled. Note
    that on Ungrounded, Corner Grounded or High Impedance Grounding
    Systems, the grounding capacitor should be disabled to avoid VFD
    failure. Refer to Section 1.3.3 of the S15 Instruction Manual
    E6582175 for more details.

  6. Verify the voltages.

  7. Check the blower/cooling fan(s) to ensure they operate and air
    flows in the correct direction (bottom to top).

  8. Verify the operation of digital inputs:

    • There are seven digital inputs available on the S15, along with
      one Safe Torque O (STO) input. Some of the digital inputs can have
      multiple functions assigned to them. Use the keypad in Monitor Mode
      to monitor digital inputs. Refer to S15 Application Note 1.1.0
      Navigating Menus & Parameters for more information.
  9. Verify the operation of digital outputs:

    • The S15 has three outputs available, including two relay
      outputs and one digital output. Some of the outputs can have
      multiple functions assigned to them. Parameter f139 determines if
      both functions are required to be true to change state or if only
      one function is required. Refer to Section 11.7 of the S15
      Instruction Manual E6582175 for more details.

S15 Application Note 1.8.0 Startup Guide Setup and program the basic parameters.

Estimated Time: 20-30 Minutes Level: 1 Prerequisite:
· S15 Application Note 1.1.0 Navigating Menus & Parameters

A STEP
Startup Checklist
Visual Inspection
No foreign materials (metal shavings, hardware)

Input and Output Wiring Input leads are not wired to output terminals Input, output and control wires are in separate conduit Motor leads do not share conduit with any other motor leads Verify input and output wire tightness and condition (continuity, frayed wires, loose connections,
pinched insulation)

Motor Terminal Box Verify no power factor correction capacitors are installed Verify wire tightness and condition (continuity, frayed wires, loose connections, pinched insulation)

Drive to Motor Ground Connection (ASD chassis to motor chassis) Verify wire tightness and condition (continuity, frayed wires, loose connections, pinched insulation)

Record the Electrical Distribution System
Delta/Wye with Grounded Secondary
Grounding Capacitor Enabled Disabled
This should be DISABLED on Ungrounded, Corner Grounded or High Impedance Grounding Systems otherwise it could result in a VFD failure. Refer to Section 1.3.3 of the S15 Instruction Manual E6582175 for more details.
© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

A STEP
Startup Checklist
Voltage
Verify voltages
Line voltage = ±10% of drive rating ­ DC bus = Line voltage * 1.414 ­ Control voltage = 24 VDC

Parameter L1 ­ L2

Measured Value

L1 ­ L3

L2 ­ L3

L1 ­ GND

L2 ­ GND

L3 ­ GND

DC Bus (PA/+ ­ PC/-)

Control Voltage (P24 ­ CC)

SW1 Switch ­ Move to Sink or Source, otherwise pra will blink on the keypad. Sink Source

Motor Rotation ­ Run the drive at 5 Hz with the keypad (default setting). If incorrect, swap two of the output leads (T1, T2 or T3) and retest rotation.
Verify motor rotates in the correct direction

Blower/Cooling Fan(s) Check Verify fans operate and air flows in correct direction (bottom to top)

Analog Inputs ­ Verify polarity. Scaling can be adjusted with parameters F201 to F221.

VIC (4-20mA)

VIA (0-10VDC)

VIB (-10 to +10VDC)

© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

A STEP
Startup Checklist
Digital Inputs
Verify digital input operation
The S15 has seven digital inputs available and one Safe Torque O (STO) input. Four of the digital inputs can have more than one function assigned. Digital inputs can be monitored on the keypad in Monitor Mode, refer to S15 Application Note 1.1.0 Navigating Menus & Parameters.

Function Parameters

f111

Terminal F (Default – Forward Run)
f151

Assigned Function 16: Preset Speed Bit 4

0: No Function

Function Parameters

f112

Terminal R (Default – Reverse Run)
f152

Assigned Function 4: Reverse Run

0: No Function

Function Parameters

f113

Terminal RES (Default – Reset)
f153

Assigned Function 8: Reset

0: No Function

Function Parameters

f114

Terminal S1 (Default – Preset Speed 1)
f154

Assigned Function 10: Preset Speed Bit 1

0: No Function

Function Parameters

Terminal S2 (Default – Preset Speed 2)
f115

Terminal S3 (Default – Preset Speed 3)
f116

Assigned Function 12: Preset Speed Bit 2

14: Preset Speed Bit 3

f155 0: No Function
f156 0: No Function
N/A
N/A
Terminal VIB/S4 (Default – Preset Speed 4)
f117 16: Preset Speed Bit 4

© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

A STEP
Startup Checklist

Digital Outputs

Verify digital output operation

The S15 has three outputs available; two relay outputs and one digital output. Two of the outputs can have more than one function assigned. Parameter f139 determines if both functions are required to be true to change state or only one function is required. Refer to Section 11.7 of the S15 Instruction Manual E6582175 for more details.

Function Parameters

Terminals FLA/FLB/FLC (Default – Fault Status)

f132

N/A

Assigned Function 10: Fault Status

Function Parameters
Assigned Function

Terminals RY/RC (Default – Run Status)
f130

f137

4: Low-Speed Detection Signal 255: Always ON

Function Parameters
Assigned Function

Terminals OUT/NO (Default – Speed Reach)
f131

f138

6: Speed Reach

255: Always ON

Analog Outputs ­ Refer to S15 App Note 1.4.0 Analog Output Calibration for calibration procedure and parameters.
Verify analog output operation

Terminal

Function Parameter

FM

fmsl

Default Output Frequency

New Function Assigned 0: Output Frequency

© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

B STEP
Startup Parameters

Programming

Verify the basic parameters and record new values of any changed parameters

Recommended Carrier Frequency is 4.0kHz. Change f701 before thr to avoid dealing with percentages. Motor kW and RPM are not necessary to enter in the drive unless performing an auto-tune. Refer to S15 App Note 2.8.0 Motor Auto- tuning.

Parameter

Description

Default Value

New Value

aul cmod fmod

Overload Characteristic Selection
Command Mode Selection (Start/Stop Command)
Frequency Setting Mode Selection 1 (Frequency Reference)

1 1: Panel Keypad 0: Setting dial 1

0: Disabled 0: Terminal Block 0: Setting Dial 1 (saved at power off)

acc

Acceleration Time 1

10.0 s

dec

Deceleration Time 1

10.0 s

fh

Maximum Frequency

80.0 Hz

ul

Upper Limit Frequency

60.0 Hz

ll vl vlv pt

Lower Limit Frequency
Base Frequency 1 (Motor Nameplate Frequency)
Base Frequency Voltage 1 (Motor Nameplate Voltage)
V/Hz Control Mode Selection

0.0 Hz 60.0 Hz 230, 460, or 575V 0: Constant Torque

0: Constant Torque

f701 thr f300 f301 f303 f750

Current/Voltage Display Unit Selection Motor Electronic Thermal Protection
(Motor Nameplate Current) PWM Carrier Frequency
Auto-Restart Control Selec on (Catching a Spinning Motor)
Retry Selec on (Automatic Reset for Non-Critical Faults)
Easy Key Func on Selec on (Setup Easy Key as Local/Remote)

0: %

1: Amps/Volts

100 %/ VFD FLA 12.0 kHz

0: Disabled

0: Disabled

0: Disabled

0

0: Easy Mode Switching 0: Easy/Standard Switching

© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

C STEP
Model Information
Model Information
Record the model information from the nameplate sticker and CPU versions through monitor mode

Information Type
Serial No

Details

Infromation CPU1 Version CPU2 Version

Details

© Toshiba International Corporation 2021 www.toshiba.com/tic Email: TIC- ASD@toshiba.com 855-803-7089 13131 West Little York Road, Houston, TX

References

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