SounDigital 800.4 EVO4.0 Stereo Digital Amplifier Owner’s Manual

June 1, 2024
SOUNDIGITAL

SounDigital 800.4 EVO4.0 Stereo Digital Amplifier

SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-PRO

Product Information

Specifications:

  • Model: 800.4 EVO4.0 amplifier
  • Power Supply: Automotive DC voltage batteries between 12.6 and 14.4 volts
  • Package Contents: 1 amplifier, 1 Quick installation guide with warranty certificate, 1 Promotional sticker

Product Usage Instructions

Safety Instructions:

  • Installation must be done by a qualified professional.
  • Use rubber O-rings when passing cables through metallic walls to prevent cutting and short-circuits.
  • Unplug the negative (-) terminal of the battery before installing any electric equipment in the vehicle.
  • Avoid continuous exposure to sound pressures over 85dB to prevent hearing damage.
  • Choose a location for the amplifier installation that does not affect vehicle operation.
  • Check battery voltage before installing (12.6 – 14.4 volts).
  • Avoid installing in places exposed to water, dirt, or humidity.
  • Ensure proper ventilation for the amplifier and avoid blocking ventilation windows.
  • Clean the amplifier periodically for thermal efficiency.
  • Be cautious when making holes in the vehicle to avoid damaging fuel tank, brake lines, or electrical cables.
  • Secure cables properly throughout the installation.
  • Avoid fixing the amplifier to metallic parts of the vehicle to prevent ground looping.
  • Wear necessary PPE during installation.

Assembling and Disassembling the Plastic Cover:
The plastic covers are used to finish and hide the amplifier fixing screws. To disassemble and assemble them:

  1. Carefully pull out the top of the plastic cover to release the upside latches.
  2. Slide up the plastic cover in a continuous movement to remove it.

Frequently Asked Questions (FAQ):

  • Q: Can I install the amplifier myself?
    A: It is recommended to have the installation done by a qualified professional to ensure safety and optimal performance.

  • Q: What should I do if I encounter issues during installation?
    A: Contact our technical support at info@soundigitalusa.com for assistance.

INTRODUCTION

Dear Consumer,
Congratulations, you have just acquired a SounDigital product of the highest technology and quality, so we thank you for your trust. SounDigital products are made with raw materials of the highest quality standards, and the most modern processes, equipment and technology are used in their production.

IMPORTANT INFORMATION
On this manual you will learn about the product, its features and characteristics, in order to obtain the best result and to be able to enjoy your music with SounDigital quality and power. Read this manual carefully and follow precisely all the information contained therein, these are very important and allow your amplifier to work optimally. If you think it is necessary, please do not hesitate to contact our technical support at the following contact:

info@soundigitalusa.com

PACKAGE CONTENTS

  • 01 800.4 EVO4.0 amplifier
  • 01 Quick installation guide with warranty certificate
  • 01 Promotional sticker

SAFETY INSTRUCTIONS

To avoid injury to the user or damage to the amplifier, read all safety instructions written on this manual.

  • The installation of this product must be done by a qualified professional. In case of any doubt, please contact our technical support;
  • Before proceeding with the installation of any electric equipment on your vehicle, unplug the negative (-) terminal of the battery to avoid fires, injuries or damages;
  • Use your sound system safely. The continuous exposure to sound pressures over 85dB may cause irreversible hearing damage;
  • This equipment is for use in automotive DC voltage batteries between 12.6 and 14.4 volts. Before installing the equipment, check voltage of the batteries;
  • Do not install the amplifier in places exposed to water, dirt or humidity;
  • Choose a ventilated place to install the amplifier and avoid blocking the side ventilation windows;
  • Fix the amplifier properly and firmly. Avoid fixing to metallic parts of the vehicle, as this procedure may cause ground looping (noise);
  • When passing cables through metallic walls, use rubber O-rings to avoid cable cutting and short-circuits;
  • Make sure that the chosen location for the amplifier installation does not affect the operation of the vehicle;
  • This product may reach temperatures over 60°C (140°F). Make sure it is cold before touching it;
  • Clean the amplifier periodically with brush or dry cloth to assure the thermal efficiency of the heatsink;
  • Be careful when making holes in the vehicle. Make sure you are not making holes in the fuel tank, brake lines or electrical cables of the vehicle;
  • Make sure the cables are properly secured throughout the installation;SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier- \(13\)
  • Wear gloves, safety glasses and all necessary PPE during the installation of SounDigital amplifiers.

Warning! THIS “WARNING” SIGN ALERTS THE USER OF IMPORTANT INFO. NOT FOLLOWING THESE INSTRUCTIONS MAY CAUSE INJURIES TO THE USER OR DAMAGE TO THE EQUIPMENT.

ASSEMBLING AND DISASSEMBLING THE PLASTIC COVER

The plastic covers have the function of finishing and hiding the amplifier fixing screws. To disassembling and assembling them, follow the instructions below.

DISASSEMBLING OF THE PLASTIC COVERSounDigital-800-4-EVO4-0-Stereo-
Digital-Amplifier- \(15\)

  1. Carefully pull out the top of the plastic cover to release the upside latches, as shown in picture 1.
  2. Slide up the plastic cover in a continuous movement to remove it.

ASSEMBLING THE PLASTIC COVERSounDigital-800-4-EVO4-0-Stereo-Digital-
Amplifier- \(16\)

  1. To fit the plastic cover back, carefully insert the point A of the plastic cover into point B of the amplifier, slowly sliding it down.
  2. Gently press the sides of the top of the plastic cover towards the bottom of the amplifier until you hear a clicking noise.

PANELS DESCRIPTION

SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(17\) SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(18\)

INSTALLATION SEQUENCE

Warning! BEFORE PROCEEDING WITH THE INSTALLATION, UNPLUG THE NEGATIVE TERMINAL FROM ALL OF THE BATTERIES, TO AVOID FIRE, DAMAGE TO THE AMPLIFIER AND THE USER HIMSELF.

  • Fix the amplifier so that the connectors can be easily accessed;
  • Install the power cables in the vehicle properly, starting from the battery to the fuse holder or circuit breaker, use the cable with the appropriate size. Make all connections, install fuse holders or circuit breakers, but without placing the fuses or with the circuit breakers in the “OFF” position;
  • Warning! THE MAXIMUM DISTANCE FOR THE INSTALLATION OF THE FUSE/CIRCUIT BREAKER IS 12 INCHES (30cm) AWAY FROM THE BATTERY.
  • Connect the power cables in to the amplifier, observing the polarity. Connect all the positive cables (+) from the fuse holder or circuit breaker to the positive conector of the amplifier and all the negative power cables from the batteries to the negative connector of the amplifier;
  • The ground cable must be as short as possible and must be connected to the vehicle chassis and the battery negative;SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier- \(19\)
  • Install the signal input cables in a proper way, distant from the power cables;
  • Connect the RCA or the high level signal input cables to the head unit and amplifiers;
  • Install the audio output cables with the appropriate section, distant from the power and audio input cables;
  • Connect the audio output cables to the amplifier and speakers respecting the positive (+) and negative (-) polarities;
  • Install the remote cable with the power cables, using 1.5mm² (15 AWG) cable or thicker;
  • Connect the remote power cable to the amplifier’s “REM” terminal at the main unit’s remote power output (when not using the high level signal inputs);
  • Before powering the system, verify all the connections and make sure there are no mistakes or short-circuits on the power and ground cables;
  • Reconnect the ground of the batteries;
  • Check if the head unit is turned off and then place the fuses in the fuse holders or switch the circuit breakers on;
  • Turn on the main unit and the amplifier will turn on the “POWER ON” LED indicating that it is in operation.
  • Warning! Minimum recommended installation distance between amplifiers*. 1.18in (30mm)

ELECTRICAL DIMENSIONING AND AUDIO INPUTS

ELECTRICAL DIMENSIONING
For proper operation of your SounDigital amplifier, you need the proper dimensioning of the electrical system and the cables used. The table below shows the minimum section of GND cables, +12VDC cables and speaker output cables according to the power generated by the amplifier.SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(21\)

We recommend the use of only OFC (Oxygen Free Copper) cables on the installation of our products.
Copper-clad aluminum wire (CCAW) must not be used.

AUDIO INPUTS

  • RCA inputsSounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier- \(22\)

WIRING DIAGRAM

4 CHANNELS WIRING DIAGRAMSounDigital-800-4-EVO4-0-Stereo-Digital-
Amplifier- \(23\)

3 CHANNELS WIRING DIAGRAMSounDigital-800-4-EVO4-0-Stereo-Digital-
Amplifier- \(24\)

2 CHANNELS WIRING DIAGRAMSounDigital-800-4-EVO4-0-Stereo-Digital-
Amplifier- \(25\)

GAIN SETTING

  • Necessary equipament:
    • Digital AC voltmeter;
    • Media with sine wave test tone 60Hz recorded at 0db;
    • Screwdriver 1/8″ (for gain setting).
  • Set up procedure:
    • This procedure is the same for both gain controls;
    • Turn the gain control all the way down;
    • Disconnect the output cables from the amplifier outputs;
    • Turn off all processing (bass, treble, loudness, EQ, etc.);
    • Set the audio player volume to 3/4 of full volume ;
    • Set the audio player fader control to center position (left and right fader controls);
    • Set the crossover selector switch in “F”;
    • Use a 60 Hz sine wave;
    • Connect the AC voltmeter to the speaker output connectors of the amplifier. Make sure you test the voltage at the correct connectors (+ and –);
    • Increase the gain control until the target voltage is observed with the voltmeter (see the chart below);
    • Once you have adjusted the amplifier to the correct voltage output, turn off the source unit and reconnect the speaker(s).

Download the tracks for set up in https://soundigitalusa.com/tracks-for-set- up/

CROSSOVER SET UP

SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(26\)

  • Change the switch to “F” position (Full Range) – All the frequencies will be reproduced as in “Figure 1”;
  • Change the switch to “HP” position (High Pass) – All frequencies above 80Hz will be reproduced as in “Figure 2”;
  • Change the switch to “LP” position (Low Pass) – All frequencies below 80Hz will be reproduced as in “Figure 3”.

BATTERY CONNECTION DIAGRAM

When necessary the association of one or more battery banks to supply the necessary current to the amplifier, it is recommended to use batteries of the same brand, model, and if possible the same manufacturing lot so that the system has the maximum performance.
For an ideal energy performance, we recommend that all batteries be connected to positive and negative busbars and the busbars connected to the amplifier, as shown in the diagram below:SounDigital-800-4-EVO4-0-Stereo-Digital-
Amplifier- \(30\)SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(31\)

TECHNICAL SPECS

SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(32\)

DIMENSIONAL DATA

SounDigital-800-4-EVO4-0-Stereo-Digital-Amplifier-
\(33\)

ADDITIONAL INFORMATION
The values presented are based on measurements performed in SounDigital’s laboratories. All the equipment used in the assays, tests, measurements and gauging of the technical parameters of SounDigital products were calibrated in certified laboratories, thus ensuring the performance and standard of excellence of the developed products. The Manufacturing Process may present variations, and the electronic components may also present changes in values about their nominal parameters. Thus, causing small differences between measurements taken. Small variations in the values presented and divulged by SounDigital are recognized.

Updates of information made in this document will always be published and made available for consumer consultation, free of charge, on the brand’s websites. The user is advised to search for the manual in its latest version when necessary. The images presented in this document are representative and merely illustrative; therefore, they do not necessarily correspond to the actual product/model.

WWW.SOUNDIGITALUSA.COM

References

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