SDC Z7835 Pro Series 12VDC Locked Outside or Inside Mortise Lockset Instruction Manual

SDC Z7835 Pro Series 12VDC Locked Outside or Inside Mortise Lockset

Product Information

The Z7835 Pro Series 12VDC Locked Outside/Inside Mortise Lockset is a security door control product manufactured by Security Door Controls (SDC). It is designed to provide secure access control for doors. The lockset is operated electronically and can be integrated into an access control system.

The lockset includes a lockcase, strike, and lever trim. It is suitable for use on wood doors.

Product Usage Instructions

A. Door Preparation

1. Measure the desired height from the finished floor and mark a horizontal line on the door and door edge.
2. Align the installation template on the edge of the door with the horizontal height line.
3. Refer to the template for drilling trim holes and mark only the holes for the lock function being installed.
4. Mortise the door edge according to the measurements on the installation template and drill proper holes for trim. Create a recess for the face plate with dimensions: L 8-1/32 x W 1-5/16 x D 7/32.
5. Optional: Use the SDC Door Core Drill Guide Kit (P/N: 7000-DGK) for wood doors.

B. Strike Installation

1. Align the strike template on the jamb, keeping a 3/8 distance between the lock centerline and strike centerline.
2. Mortise the jamb according to the measurement on the strike template.
3. Fit the strike and dust box into the frame and secure them in place with supplied screws.

C. Install Lockcase

1. Follow the instructions for changing the latchbolt handing if necessary.
2. Connect the wires as shown on the lock cover diagram or refer to page 6 of the instructions.
3. Insert the lockcase into the mortise cut-out and fasten it to the door using screws.

D. Install Rose Lever Trim

1. Install the outside lever assembly first.
2. Guide the spindle spring over the spindle and insert the spindle into the outside side of the mortise lockset.
3. Insert the collar into the outside lever assembly. Guide the reversible spring cage over the mounting posts with arrows pointing in the direction of lever rotation.
4. Insert the outside lever mounting post through the holes in the door.
5. Install the inside lever assembly by guiding the reversible spring cage over the inside spindle and spindle spring with arrows pointing in the direction of lever rotation.
6. Place the mounting plate over the reversible spring cage and secure it by threading mounting screws into mounting posts.
7. Place the rose cover over the mounting plate.
8. Thread the inside lever onto the mounting plate and tighten using the supplied spanner wrench.

If you have any suggestions or comments regarding these instructions or the product, please contact Security Door Controls through their website or email engineer@sdcsecurity.com.

Note: This is a simplified version of the user manual extract. Please refer to the complete user manual for detailed installation instructions and safety precautions.

INSTALLATION INSTRUCTIONS

Z7835 PRO SERIES
12VDC LOCKED OUTSIDE / INSIDE
MORTISE LOCKSET

Door Preparation

1. Measure desired height from finished floor, mark a horizontal line on door and door edge.
2. Align template on edge of door with applicable horizontal at height line. Check the chart for drilling trim holes on template and mark only holes for lock function being installed.

3. Mortise door edge according to measurements on installation template and drill proper holes for trim.
4. Recess for face plate, the dimension is: L 8-1/32″ x W 1-5/16″ x D 7/32″.

Wire Raceway suggested for wood doors.
Optional:
SDC Door Core Drill Guide Kit
P/N: 7000-DGK

Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or email engineer@sdcsecurity.com

Strike Installation

1. Align strike template on jamb. Be sure to keep 3/8″ distance between lock centerline and strike centerline. Recess 5/32″ for flush fit of strike and dust box.
2. Mortise jamb according to measurement of strike template. Then fit strike and dust box into frame and secure into place with supplied screws.

Install Lockcase
Instructions for changing latchbolt handing (From LH to LHR or RH to RHR):

1. Change latchbolt handing.
   If the hand of the latchbolt doesn’t match the door hand, remove the fixing screw and pull the latchbolt out from lock case. Turn the latchbolt 180 ° to change the handling. Position latchbolt back, into case and fasten it.

Install Lockcase (Continued)

2. Connect wires as shown on the lock cover diagram (or refer to page 6 of instructions).
3. Insert lockcase into mortise cut-out and fasten to door using screws.

Install for Rose Lever Trim

1. Install Outside Lever Assembly first.
2. Guide the Spindle Spring over Spindle, then insert Spindle into the outside side of mortise lockset.
3. Insert Collar into Outside Lever Assembly. Guide the Reversible Spring Cage over Mounting Posts with arrows pointing in direction of lever rotation.
4. Insert the Outside Lever Mounting Post through holes in door.
5. Install Inside Lever Assembly by guiding Reversible Spring Cage over the inside Spindle and Spindle Spring with arrows pointing in direction of lever rotation.
6. Place Mounting Plate over Reversible Spring Cage and secure by threading Mounting Screws into Mounting Posts.
7. Place Rose Cover over Mounting Plate.
8. Thread Inside Lever onto Mounting Plate and tighten using supplied Spanner Wrench.

Install for 07 Lever Trim

1. Install the Outside Lever Assembly first.
2. Insert Spindle into the outside side of mortise lockset.
3. Place the Spring, Collar and then Reversible Spring Cage onto the Outside Lever Assembly with the Spring Cage arrows pointing in direction of lever rotation.
4. Insert the Outside Lever Mounting Post through holes in door.
5. Install Inside Lever by placing Reversible Spring Cage over inside Spindle with Spring Cage arrows pointing in direction of lever rotation.
6. Place Mounting Plate over Reversible Spring Cage and secure by threading Mounting Screws into Mounting Posts.
7. Insert Spring into Mounting Plate.
8. Place Rose Cover plate over Mounting Plate.
9. Thread Inside Lever onto Mounting Plate and tighten with supplied Spanner Wrench.

Install Key Cylinder and Armor Face Plate (Rose & 07 Trim)

1. Screw key cylinder into threaded hole of the lock case (Key cylinder not provided).
2. Tighten the set screw against cylinder by turning clockwise as shown.
3. Install face plate onto the lock case and fasten with supplied screws.

Install for Escutcheon Lever Trim

1. Install the Outside Lever first.
2. Place Spindle Spring over outside Spindle, then insert Spindle into the outside sides of lockset.
3.  Insert Collar into Outside Lever Assembly. Place Reversible Spring Cage over Ferrules with Spring Cage arrows pointing in direction of lever rotation.
4. Install Outside Lever Assembly by inserting Mounting Posts through holes in door.
5. Install Inside Lever by placing Reversible Spring Cage over inside Spindle and Spindle Spring with the spring cage arrows pointing in direction of lever rotation.
6. Place mounting plate over Reversible Spring Cage and secure by threading Mounting Screws into Mounting Posts.
7. Install escutcheon Cover Plate over Mounting Plate.
8. Thread Inside Lever onto Mounting Plate and tighten with Spanner Wrench.

Install Key Cylinder and Armor Face Plate (Escutcheon Trim)

1. Screw key cylinder into threaded hole of the lock case (Key cylinder not provided).
2. Tighten the set screw against cylinder by turning clockwise as shown.
3. Install face plate onto the lock case and fasten with supplied screws.

INSTALLATION WIRE DIAGRAM

Model Z7835 Series 12VDC ONLY

SECURITY DOOR CONTROLS  WWW.SDCSECURITY.COM

[t] 800.413.8783 ■ 805.494.0622 ■ E-mail: service@sdcsecurity.com ■ 801 Avenida Acaso, Camarillo, CA 93012 ■ PO Box 3670, Camarillo, CA 93011

References

• SDC Electric Strikes, Magnetic Locks, Electric Door Locksets

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