Husky HU17331205 High Flow Truck Nozzles Instruction Manual

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Husky HU17331205 High Flow Truck Nozzles

INSTALLATION INSTRUCTIONS

1.  Turn off dispenser and relieve line pressure.
2.  Use pipe thread sealant (not Teflon® tape) approved for gasoline on the male threads of hose section.
3.  Tighten approximately 1 to 2 turns past hand tight – do not overtighten.
4.  Test nozzle for proper automatic shut off – minimum of 5 gpm / 18.9 Lpm.
5.  Pressurize system and visually inspect for leaks.

DO NOT OVER TIGHTEN. USE WRENCH ON HOSE NUT ONLY.

IF DRIVE OFF OCCURS

• Turn off dispenser and relieve line pressure.
• Visually check for fractured spout shear groove.
• Pressurize system and visually inspect for leaks.
• Check spout tip – should be round and sensing port should be clear of debris.
• Perform flow test of nozzle automatic shut off – minimum of 5 gpm / 18.9 Lpm.
• Check for electrical conductivity.

TESTING / MAINTENANCE / INSPECTION

Daily

• Check for leaks / stains.
• Check for loose spouts.
• Check for damage.
• Check for bent lever.
• Check for broken clip / trigger spring.

Monthly

• Check nozzle automatic shut off – minimum of 5 gpm / 18.9 Lpm.
• Check “remove after” date.

Annually

• Check for electrical conductivity.
• Lubricate main valve stem.
• All drive aways, maintenance and inspection activities must be logged using the serial number of the individual product.
• Apply city, state, or federal testing regulations as appropriate.

ANY TEST / INSPECTION FAILURE REQUIRES IMMEDIATE EQUIPMENT REPLACEMENT OR REMOVAL FROM SERVICE.

USAGE INSTRUCTIONS AND WARNINGS

GENERAL WARNING / INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS:

• Use of equipment is at individuals’ own risk.
• Always abide and adhere to city, state, and federal regulations regarding use and installation of dispensing equipment.
• Always follow the product manufacturer’s installation and maintenance instructions.
• Always turn off all power to dispenser during maintenance and inspection activities.
• Always close the shear valves during maintenance and inspection activities.
• Always relieve pressure from system prior to performing maintenance activities.
• Always check continuity after installation using a megohmmeter (Refer to PEI RP 400 for details).
• Always replace or remove from service damaged or leaking dispensing equipment immediately.
• Always report leaks/spills/accidents to appropriate authorities.
• Always wear appropriate safety equipment during maintenance activities.
• Always have appropriate fire extinguishing equipment within 5 ft / 1.5 m of dispensers.
• Always use pipe sealant approved for gasoline service.
• Always place containers on the ground before filling.
• Always discharge static electricity before using or servicing equipment by touching a metal part of the dispenser before and after fueling vehicle.
• Never smoke within 20 ft / 6.1 m of dispensers.
• Never keep in service past recommended life.
• Never leave the nozzle unattended while dispensing fuel.
• Never use sparking or flaming devices within 20 ft / 6.1 m of dispensers.
• Never use power tools near dispensers or to aid in the installation process.
• Never use cell phone within 20 ft / 6.1 m of dispensers.
• Never reenter car when fueling vehicle.
• Never allow gasoline to touch eyes or skin.
• Never use at flow rates in excess of regulatory guidelines.
• Never use at flow rates less than 5 gpm / 18.9 Lpm.
• Never dispense flammable material into unapproved containers.
• Never dispense fuel without a valid driver’s license.

CAUTION: DO NOT TOP OFF!

WARRANTY

VAPOR PRODUCTS – Husky Corporation will, at its option, repair, replace, or credit the purchase price of any Husky® manufactured product which proves upon examination by Husky, to be defective in material and/or workmanship for a period of one (1) year of installation or fifteen (15) months from the manufacture date of shipment by Husky, whichever occurs first. The warranty period on repaired or replacement vapor recovery products is only for the remainder of the warranty period of the defective product.

CONVENTIONAL PRODUCTS – Husky Corporation will, at its option, repair, replace, or credit the purchase price of any Husky manufactured product which proves upon examination by Husky, to be defective in material and/or workmanship for a period of one (1) year from the manufacture date of shipment by Husky. Buyer must return the products to Husky, transportation charges prepaid. This Warranty excludes the replaceable bellows, bellows spring assembly, spout assembly and scuff guard, unless (i) damage is obvious when the product is removed from shipping carton and (ii) the defective product is returned to Husky prior to use. This warranty does not apply to equipment or parts which have been installed improperly, damaged by misuse, improper operation or maintenance, or which are altered or repaired in any way. The warranty provisions contained herein apply only to original purchasers who use the equipment for commercial or industrial purposes. There are no other warranties of merchantability, fitness for a particular purpose, or otherwise, and any other such warranties are hereby specifically disclaimed. Husky assumes no liability for labor charges or other costs incurred by Buyer incidental to the service, adjustment, repair, return, removal or replacement of products. Husky assumes no liability for any incidental, consequential, or other damages under any warranty, express or implied, and all such liability is hereby expressly excluded. Husky reserves the right to change or improve the design of any Husky fuel dispensing equipment without assuming any obligations to modify any fuel dispensing equipment previously manufactured.

OPERATION INSTRUCTIONS

1.  Activate dispenser.
2.  Insert spout into fill pipe opening.
3.  Lower hose end of nozzle so the spout spring catches the inside of the fill pipe.
4.  Raise the lever and begin fueling.
5.  Nozzle will shut off automatically when the tank is full.
6.  Wait 15 seconds to allow any fuel remaining in the spout to drain.
7.  Remove nozzle from fill pipe by raising hose end of the nozzle.
8.  Return nozzle to nozzle boot.

TROUBLESHOOTING GUIDE

Nozzle keeps shutting off or won’t dispense

1.  Make sure dispenser is on and activated.
2.  Slow down flow rate – use lower notch on clip.
3.  Clean spout tip end.
4.  Clean or replace filter.
5.  Inspect Safe-T-Break®.
6.  Replace spout assembly.
7.  Check dispenser pressure – 19 psi / 1.3 bar is required to activate nozzle

Nozzle won’t shut of

1.  Check flow rate – minimum of 5 gpm / 18.9 Lpm required.
2.  Remove nozzle and drain hose.

Nozzle leaks

1.  Check for loose spout.
2.  Check hose connection.
3.  Check for cracks in nozzle and hose threads.

Low flow rate

1.  Verify dispenser is not in slow flow rate mode.
2.  Check for system leak.

GENERAL TECHNICAL DATA

• Fuel Type Test and warranty for gasoline and diesel fuel
• Flow Rate 75 gpm / 283.9 Lpm
• Body Sand cast aluminum
• Disc Fluorocarbon
• Packing Double O-ring seal protected by fiber reinforced Teflon®
• Lever One piece contoured steel with hard plastic cover
• Shipping Weight 4.5 lbs / 2 kg with spout bushing 4.5 lbs / 2 kg without spout bushing 4.0 lbs / 1.8 kg long spout with spout bushing
• Threads 1″ / 25.4 mm NPT
• Spout 1⅜” / 34.9 mm O.D. with spout bushing 1-3/16″ / 30.2 mm O.D. without spout bushing
• Case Quantity 15

SPOUT REPLACEMENT INSTRUCTIONS

1.  Remove the spout housing screws.
2.  Remove the spout by gently pulling and twisting.
3.  Remove and discard the old spout seals.
4.  Lubricate the new o-rings with heavy oil.
5.  Place the larger o-ring against the wall of the spout housing.
6.  Place the smaller o-ring against the first step on the brass venturi – DO NOT PLACE ON STEP WITH THE HOLES.
7.  Insert the new spout assembly using a slight twisting motion.
8.  Align the holes in the spout housing with the holes in the nozzle body.
9.  Reinstall the spout housing screws.

HOLD OPEN CLIP INSTALLATION / REMOVAL INSTRUCTIONS

INSTALLATION

1. Remove nozzle from hose and drain.
2. Position latch spring under latch clip and hold them in place. The latch clip should straddle the mating holes in the trigger lever.
3. Insert latch rivet through latch clip and lever, making sure latch spring is secured in position by the rivet.
4. Install push nut on rivet – DO NOT hammer in place.
5. Squeeze lever several times to check operation.
6. Verify clip and lever are parallel

REMOVAL

1.  Remove nozzle from hose and drain.
2.  Place nozzle on a flat surface in safe location.
3.  Hold up on the latch clip to prevent rivet from rotating.
4.  Drill off the riveted end using a ¼” / 6.4 mm bit.
5.  Do not remove latch plate

GUARD REPLACEMENT INSTRUCTIONS

NOZZLE GUARD

1.  Turn off dispenser and relieve line pressure.
2.  Remove nozzle from hose.
3.  Remove waffle splash guard.
4.  Remove old nozzle guard.
5.  Install new nozzle guard over spout and pull back to cover nozzle body.
6.  Re-install nozzle to hose.
7.  Re-install waffle splash guard over nozzle housing.
8.  Test nozzle for automatic shut off.

NOZZLE REGUARD

1.  Remove waffle splash guard.
2.  Cut old guard at nozzle inlet and remove from nozzle.
3.  Install new nozzle guard over spout and pull back to cover nozzle body.
4.  Pull tie through the eyelets and loop under nozzle inlet.
5.  Pull tightly and trim off excess tie.
6.  Re-install waffle splash guard over nozzle housing

WAFFLE SPLASH GUARD

1.  Remove old waffle splash guard.
2.  Install new waffle splash guard over nozzle housing.

LEVER COVER

1.  Remove old lever cover.
2.  Snap new lever cover into place.

POPD® GUARD

1.  Turn off dispenser and relieve line pressure.
2.  Remove nozzle from hose.
3.  Remove waffle splash guard (if applicable).
4.  Remove old nozzle guard.
5.  Install new POPD® guard over spout and pull back to cover nozzle body.
6.  Re-install nozzle to hose.
7.  Test nozzle for automatic shut off.
8.  Install desired advertisement and clear cover (006628).
9.  Re-install waffle splash guard (if applicable) over spout housing

POPD® CLEAR COVER

1.  Trim advertisement to desired size.
2.  Turn clear cover “inside out”.
3.  Center advertisement on POPD® guard, and fold over edges.
4.  Lay clear cover over advertisement, making sure the advertisement stays centered, and turn it “right side out”.
5.  Confirm the cover is securely in place.

POPD® REGUARD

1.  Cut old guard at nozzle inlet and remove from nozzle.
2.  Install new reguard over spout and pull back to cover nozzle body.
3.  Pull tie through the eyelets and loop under nozzle inlet.
4.  Pull tightly and trim off excess tie.
5.  Install desired advertisement and clear cover.

References

• Husky Corporation
• P65Warnings.ca.gov

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