Westfalia 992037 Force-200G Flip-Up Welding Helmet Instructions

Westfalia 992037 Force-200G Flip-Up Welding Helmet

Product Information

• Product Name: Flip-Up Welding Helmet FORCE-200G
• Model Number: Art. 99 20 37
• Languages: DE, GB, FR, NL, IT
• Manufacturer’s Instructions: The instruction manual provides valuable hints for using the device, avoiding misunderstandings and damage. It is recommended to read the manual carefully and keep it for future reference. If passing the device on to third parties, enclose these instructions.
• Components:

1. Face shield
2. External lens
3. Blackout lens
4. Internal lens
5. Flip-up visor
6. Metal bracket
7. Dial for length adjustment
8. Sweatband
9. Headgear angle adjustment screw
10. Headband
11. Locking pin of the swivel stop

• Technical Specifications:
  • Operating temperature:
  • Storage temperature:
  • Weight:
  • Field of view (L x B):
  • Darkening level:
• Safety Notes:
  • Read the included General Safety Notes and additional safety notes in the manual to avoid malfunctions, damage, or physical injury.
  • Dispose of used packaging material carefully or store it out of the reach of children to prevent suffocation.
  • People with limited physical, sensorial, or mental abilities should not use the welding helmet unless supervised and briefed by a qualified person for their safety.
  • Wear appropriate protective clothing to protect the rest of your body during welding as heat, radiation, and toxic gases are released.
  • Use a suitable suction device to remove toxic gases.
  • Never open the flip-up visor (5) during welding.
  • Before each use, ensure all parts of the welding helmet are clean and in good condition.

Dear Customers
Instruction manuals provide valuable hints for using your new device. They allow you to use all functions to avoid misunderstandings and damage. Please take the time to read this manual carefully and keep it for future reference If you pass the device on to third parties, enclose these instructions.

Product Usage Instructions

1. Before the First Use:

   • Read the instruction manual carefully.

2. Adjusting the Headband:

   • Ensure the headband is adjusted properly for a comfortable fit.

3. Darkening Table:

   • Refer to the provided darkening table to determine the appropriate setting based on the arc-welding current (ampere).

4. Replacing Viewing Screens:

   • Replace the viewing screens (2, 3, and 4) as needed with the provided replacement screen set (Art. 600863, 3-piece set).

5. Operating Instructions:

   • The Flip-Up helmet is designed to protect the eyes and face
     from sparks, splashes, and alternative radiation during normal welding conditions.

   • The auto-darkening filter will change from a light to a dark state when an arc is struck.

   • Comply with the instructions provided for safe usage.

   • Do not use the welding helmet for purposes other than its intended use.

OVERVIEW

1. Face shield
2. Externel lens
3. Blackout lens
4. Internal lens
5. Flip-up Visor
6. Metal bracket
7. Dial for length adjustment
8. Sweatband
9. Headgear angle adjustment screw
10. Head band
11. Locking pin of the swivel stop

SAFETY NOTES

Please note the included General Safety Notes and the following safety notes to avoid malfunctions, damage or physical injury:

• Please read this manual carefully and use the welding helmet only according to this manual.
• Dispose of used packaging material carefully or store it out of the reach of children. There is a danger of suffocation!
• Persons with limited physical, sensorial or mental abilities are not allowed to use the welding helmet, unless they are supervised and briefed for their safety by a qualified person.
• Heat and radiation are released during arc-welding. The welding helmet provides protection for your eyes and face. Wear appropriate protective clothing to protect the rest of your body. Never undertake welding without eye and body protection.
• Welding produces toxic gases. Use a suitable suction device.
• Never open the flip-up visor (5) during welding.
• Before each use of the welding helmet, check that all parts are clean. Check all controls for signs of wear or damage. Replace parts with scratches, cracks or bumps immediately to avoid injury.
• Do not expose the welding helmet to high temperatures, rain or strong vibrations. Avoid strong mechanical stress. Do not place the helmet on hot surfaces.
• The welding helmet does not protect against high impact hazards.
• Do not use the helmet for cutting work. The helmet may only be used for welding and the associated grinding work.
• The welding helmet does not protect against explosions or corrosive liquids.
• Do not make any modifications to the welding helmet. Only use original spare parts.
• Only use the welding helmet in ambient temperatures from -5 °C to +55 °C.
• Do not use aggressive substances to clean the helmet.
• If the welding helmet is damaged, stop using the device and have it repaired by a specialist or contact our customer service. Do not disassemble the device or attempt to repair it yourself.

OPERATION

Intended Use

• The Flip-Up helmet is designed to protect the eyes and face from sparks, splashes, and alternative radiation under normal welding conditions. The auto-darkening filter changes from a light to a dark state when an arc is struck.
• Intended use also includes compliance with the instructions.
• Any use going beyond this (other media, use of force) or unauthorized changes (conversion, no original accessories) can trigger the determination of the hazard and is considered improper.

Before using for the first time
Take the welding helmet out of the packaging. Dispose of the packaging material. Plastic bags etc. can be dangerous for children. Remove the protective film from the internal (4) and the external (2) lens. Before you start welding, first adjust the head band according to your needs.

Adjust the head band

• Use the adjustment wheel (7) on the back of the head band to adjust the headband length. To expand and contract the headgear, simultaneously press and turn the adjustment wheel (7) counterclockwise and clockwise. Wear the helmet while adjusting. The headband should not be too tight.
• Open the head band (10) and adjust the length of the upper head strap.
• Adjust the swivel stop using the locking pin (11). To do this, loosen the adjusting screws (9) slightly and insert the locking pins (11) parallel into the appropriate opening. Then tighten the adjusting screws (9) again.
• For longitudinal adjustment, loosen the adjusting screws (9) almost completely. Slide the headgear forward or backward. Then tighten the adjusting screws (9) again.
• Test the fit of the helmet by raising and lowering the face shield (1). The helmet should fit comfortably and it should not rock back and forth during the rise and fall.

Blackout table
The welding helmet has the blackout level 11. Look in the table, use the blackout level 11 as a guide and read off the arc current that is suitable for your desired welding process.

Operation of the Flip-Up Visor(5)
Fold the flip-up (5) up and down on both side wings. Always keep the flap closed when welding. Otherwise there is a risk of injury to your eyes.

Replacing the viewing panes

Make sure that all panes are always clean. Replace the lenses immediately if they are cracked or scratched.

Attention:

• Only clean the welding helmet with a slightly damp cloth. Do not use any aggressive cleaning substances.
• Do not immerse the welding helmet in liquids.
• Clean the headband at regular intervals.
• Store the welding helmet in a dark place protected from dust, dirt and moisture. Do not expose the welding helmet to direct sunlight.
• Front screen (2): put your finger or a blunt object in the recess and carefully lever the windshield out of the holders. Sieve the new disk into the mounts until it snaps into place.
• Dark pane (3): fold out the flip-up Visor (5). Turn the helmet over so you’re looking at the inside of the flip-up compartment. Unlock the metal retaining bracket (6) (recess: press and tilt upwards at the same time). Push the 4 retaining lugs (2 on each side) to the side and take out the pane.
• Click the new pane into the 4 retaining lugs and press the metal retaining bracket down again.
• Inner cover panel (4): carefully press against the panel from the inside with your hand. Carefully pull the pane downwards out of the retaining clips, as with the front pane (2). Slide the new disc into the brackets until it clicks into place.

Washing the sweatband (8)
Carefully detach the sweatband (8) from the retaining lugs. Fasten the washed sweatband (8) carefully and horizontally in the retaining lugs using the holes provided. Flip it over and fasten the other side in the same way. Wash the sweatband (8) under lukewarm water and let it dry thoroughly.

Spare parts (2,3 and 4)
Art. 600863 3 pcs. Replacement disc set

Technical Data

• Operating temperature: -5 °C – +55 °C
• Storage: -20 °C – +70 °C
• Weight: approx. 475 g
• Field of view (L x W): 110,3 x 89,9 mm
• Blackout level: 11

EU DECLARATION OF CONFORMITY

CUSTOMER SERVICES

Westfalia
Werkzeugstraße 1
D-58093 Hagen
Telefon: (0180) 5 30 31 32
Telefax: (0180) 5 30 31 30
Internet: www.westfalia.de

DISPOSAL

Dear Customer
Please help avoid waste materials. If you at some point intend to dispose of this article, then please keep in mind that many of its components consist of valuable materials, which can be recycled. Please do not discharge it in the rubbish bin, but check with your local council for recycling facilities in your area.

References

• Westfalia Versand Österreich | Werkzeug ✓ Garten ✓ Technik ✓ & mehr
• Westfalia Versand Schweiz | Werkzeug ✓ Garten ✓ Technik ✓ & mehr
• Westfalia Versand Deutschland | Werkzeug ✓ Garten ✓ Technik ✓ & mehr

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