OMG Ergos III 8-10 TA3 Electric forklift Instruction Manual

Ergos III 8-10 TA3 Electric forklift
Instruction Manual

Ergos III 8-10 TA3 Electric forklift

The new Ergos III 8-10 TA 3 ac are equipped with two power alternated current motors which have compact dimensions, high performance and excellent manoeuvrability. Ideal for working in very tight spaces, the turning circle is less than 1.200 mm, and a standard feature is the exclusive tilting system called T.O.S. (Tilting OMG System). This system offers a considerable increase in residual capacities as the centre of gravity of the truck is not affected by the mast tilt (usually a limiting factor for this category of product). The battery compartment is accessible by opening the side panel of the truck. A standard feature is the lateral battery removal system on rollers, facilitating replacement for heavy duty use over several work shifts.
Chassis
The monobloc construction ensures maximum stability and superior mechanical strength in all traction and stacking situations, maintaining high residual capacities even at maximum height. The battery compartment is easily accessible by simply lifting the seat support, facilitating daily and periodical battery checks and recharging.
Drive
Reliable sensor less three phase current traction drive motors able to meet the most demanding performance requirements, delivering the necessary power under all load conditions as the traction speed exactly depends on the position of accelerator pedal.
Steering
Hydraulically-operated power steering for safe and precise steering which is highly responsive and ensures truck control at all times. Height and depth adjustable steering wheel offering unique driving comfort.
Hydraulic functions
Powerful and noiseless lift motor offering the highest performance. All the hydraulic functions are microprocessor controlled and ensure precise and safe load handling for the operator.

Wheels
Chassis| 3.1 Tires|  |  | super elastic
3.2 Tire size, front| 1| 16×6-8
3.3 Tire size, rear|  | 4.00 – 4
3.5 Wheels, number front / rear (x = driven wheels)| N°| 2x / 2
3.6 Track width, front| b10| mm| 725
3.7 Track width, rear| b11| mm| 195
Basic dimensions| 4.1 Mast tilt forward /backward| α/β| °| 6-Mar
4.2 Mast lowered height| h1| mm| 2.195
4.3 Free lift| h2| mm|  |
4.4 Lift height| h3| mm| 3.17
4.5 Mast extended height| h4| mm| 3.73
4.7 Overhead load guard (cab) height| h6| mm| 1.97
4.8 Seat height| h7| mm| 950
4.12 Coupling height| h10| mm|  |
4.19 Overall length| l1| mm| 2.67
4.20 Length to face of forks| l2| mm| 1.52
4.21 Overall width| b1/b| mm| 850
4.22 Forks dimensions| s/e/l| mm| 30 / 100 / 1.150
4.23 Fork carriage ISO 2328, class /type A, B| 1|  | II A
4.24 Fork carriage width| b3| mm| 800
4.25 Width over forks| b5| mm| 750
4.31 Ground clearance under mast, laden| m1| mm| 90
4.32 Ground clearance, centre of wheelbase| m2| mm| 120
4.33 Aisle width for pallets 1000 x 1200 crossways| Ast| mm| 2.82
4.34 Aisle width for pallets 800 x 1200 lengthways| Ast| mm| 2.92
4.35 Turning radius| Wa| mm| 1.17
Performances| 5.1 Travel speed laden / unladen| km/h| 10 / 11.5
5.2 Lifting speed laden / unladen| m/s| 0.30 / 0.45| 0.28 / 0.45
5.3 Lowering speed laden / unladen| m/s| 0.45 / 0.38
5.5 Drawbar pull, laden / unladen| N| 3.000 / 7.300
5.7 Max gradient performance laden / unladen S2 30 min| %| 15-Jul| 14-Jun
5.8 Max gradient performance laden / unladen S2 5 min| %| 20-Oct| 14 / 19
5.9 Acceleration time, laden /unladen| s| 7.0 / 6.0
5.10 Service brake|  | hydraulic
Electric
Motor| 6.1 Traction motor, rating S2  60 min| kW| 3 x 2
6.2 Lift motor, rating S3  15%| kW| 6
6.3 Battery according to DIN 43531 / 35 / 36 A, B, C, no| no
6.4 Battery voltage, nominal capacity K5| V/Ah| 24 / 460| 24 / 500
6.5 Battery weight| kg| 400| 452
Battery dimensions L / B / H| mm| 820x320x610
6.6 Energy consumption according to VDI cycle| kW/h| 3.8| 3.9
Others| 8.1 Type of drive control| inverter ac
8.2 Operating pressure for attachments| bar| 150
8.3 Oil volume for attachments| l/min| 15
8.4 Sound level at driver’s ear according to  EN 12 053| dB(A)| < 70
8.5 Towing coupling, type DIN|  |

Technical specification according to VDI 2198, technical values are referred to the standard product. Different masts, different tires, additional equipment, etc. could produce other values. Information and data are given for information only, OMG S.r.l. will have the sole right for technical changes and improvements without giving any notice.

Standard masts

Denomination| Mast lowered height
h1| Lift height
h3| Total lift height
h3+s| Mast extended
eight h4| Free lift h2| Mast tilt forward/
backward α/β (°)
Duplex| mm| 2.195| 3.17| 3.2| 3.73| | 6-Mar
mm| 2.445| 3.67| 3.7| 4.23| | 6-Mar
mm| 2.595| 3.97| 4| 4.53| | 6-Mar
mm| 2.92| 4.57| 4.6| 5.155| | 6-Mar
Triplex-FFL| mm| 2.04| 4.37| 4.4| 4.97| 1.46| 6-Mar
mm| 2.24| 4.97| 5| 5.57| 1.66| 6-Mar
mm| 2.49| 5.57| 5.6| 6.17| 1.91| 6-Mar
mm| 2.74| 6.17| 6.2| 6.77| 2.16| 6-Mar
Capacity

with side-shift (t) c=500 mm
Ergos III 8 TA3 ac| Ergos III 10 TA3 ac
0.8| 1
0.8| 1
0.7| 0.9
0.6| 0.8
0.6| 0.8
0.5| 0.7
0.4| 0.6
0.4| 0.6

full free lift for duplex masts| | forward / reverse by double pedal|
---|---|---|---
full free lift for triplex masts| | backwards light|
tilting on chassis T.O.S.| | front working lamps|
integrated side-shift| | front / rear working lights|
battery side extraction| | half cabin (front and rear glass with wind screen wiper) PVC doors|
single battery stand with wheels| | no-marking tires|
flashing beacon with reverse buzzer| | load protection guard|
super elastic wheels| | additional hydraulic function|
anti roll-back system| | lexan protection on the roof|
electronic speed control| | battery 24V 575Ah with charger 24V 100A|
electronic brake system| | battery 24V 625Ah with charger 24V 100A|
standard| | option|
---|---|---|---

Masts
The masts are constructed from wrap around external section to ensure torsional and bending rigidity, and are available with the following characteristics:

• duplex and triplex with full free lift and lifting heights available from 3.300 up to 6.000 mm;
• braking system on lift cylinders for linear movement without jolts, thus improving load stability;
• integrated side-shift to avoid forward movement of the centre of gravity and maintain optimum residual capacities at all lifting heights.

Brakes
Independent braking systems throughout the range:

• electric braking with energy recovery on reversal of direction of travel;
• electric braking with energy recovery on release of the accelerator pedal;
• manual parking brake with drive inhibition;
• hydraulic braking on the load wheels.

Electronic system
Ergos range is equipped with energy recovery system achieved by:

• releasing the accelerator pedal;
• reversing the direction of travel;
• pressing the brake pedal.

These controls monitor all the machine’s functions and allow many adjustments to optimise the performance of the machine, adapting it to the type of work it has to carry out. All the parameters relating to drive, braking and hydraulic functions are electronically adjustable in accordance with the customer’s requirements. Operator’s driving position

• seat with longitudinal adjustment;
• longitudinally adjustable steering wheel;
• anti slippery operator’s feet platform;
• LCD display showing the following necessary data for the manoeuvre:
• parking brake indicator,
• warning lights (neutral position, controller overheating, motor overheating);
• operating hours indicator;
• speedometer,
• “ON”indicator for the slow traction (turtle push button);
• different power output ways E/S/H, E=economy S=standard H=super;
• battery charge indicator.

Battery side extraction
The standard battery side extraction facilitate its replacement for heavy applications and different working shifts.

OMG S.r.l.
Legal Seat:
Corso Buenos Aires,18 – 20124 Milano
Seat:
Via dell’Artigianato, 12 – 46023 Gonzaga (MN) Italy
Tel. +39 0376 526011
Fax +39 0376 588008
www.omgindustry.com
info@omgindustry.com
https://www.besttruckmanuals.com
https://forklift-manuals.jimdofree.com

References

• OMG Industry: Carrelli Elevatori e Portoni Industriali
• HOME - Fork Lift Trucks Service Manual Pdf, Fault Codes DTC
• Home - PDF Manuals for Trucks - BestTruckPDFManuals.com

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