Varimixer AR60 Planetary Mixer User Manual

: June 12, 2024
: Varimixer

Table of Contents

AR60 Planetary Mixer
Product Information
Product Usage Instructions
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

AR60 Planetary Mixer

Product Information

Product Name: AR60 V L -1S
Manual Type: Spare Parts Manual
Manufacturer: Varimixer A/S
Contact Information: P: +45 4344 2288 E: info@varimixer.com
www.varimixer.com
DRN: 24060-1402 2022 11 02
Contents:
1. Ordering of Spare Parts
2. Product Diagrams and Parts List

Product Usage Instructions

To order spare parts for AR60 V L -1S mixer, please provide the
following information:

Type of machine
Number of the machine
Article number of the spare part in question (Order no.)
Method of conveyance

If any of the above information is missing, please contact the
Varimixer sales and service department for assistance in finding
the correct article number (order no.) of the spare part.

The manual also contains diagrams and parts lists for the mixer.
The diagrams are labeled with order numbers and descriptions for
each part. When ordering spare parts, refer to these diagrams and
provide the corresponding order numbers and descriptions.

Note that some spare parts are not sold alone and require
assembly. In such cases, reference is made at the pos. number to
the assembly number to be used for ordering. The assembly numbers
are shown on the relevant pages.

If you need to return spare parts, please contact Varimixer A/S
for approval.

AR60 V L -1S

Spare parts manual
Valid from machine number:
60007092

Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby Denmark

P: +45 4344 2288 E: info@varimixer.com www.varimixer.com

EN
DRN: 24060-1402 2022 11 02

2 Contents
Speed regulation………………………….. 3 Transmission ………………………………… 4 Planetary head …………………………….. 6 Machine column……………………………. 8 Safety guard ………………………………. 10 Lifting system …………………………….. 12 Attachment drive………………………… 14 Microswitches ……………………………. 16 Cables…………………………………………. 17 Electric components………………….. 18 Front panel assembly…………………. 20 Bowls and mixing tools ……………… 22
ORDERING OF SPARE PARTS:
Sales of spare parts for our mixers, are handled in our sales and service department. When ordering spare parts, the following information must be provided:
1. Type of machine.
2. Number of the machine.
3. Article number of the spare part in question. (Order no.)
4. Method of conveyance.
If one of the above pieces of information is missing, please contact our sales and service department before placing the order, as then we can assist you in finding the correct article number (order no.) of the spare part in question.
A few spare parts are not sold alone, in such cases reference is made at the pos.number to the assembly number to be used for ordering. The assembly numbers are shown on the relevant pages.
Returning of spare parts is only allowed when agreed with:
Varimixer A/S

3

Fig

Order

no.

Description

1 ……………… 56SN20-30………..Microswitch 2 ……………… AR31-519.4……….Pin 3 ……………… AR60-318.1M…….Cap with scale 4 ……………… AR30-47.10……….Disc with arrow 5 ……………… AR30-47.11 ……….Clamp, speed indicator 6 ……………… AR30-517………….Actuator 7 ……………… AR61-520.11 ……..Bracket, limit switch 8 ……………… AR31-520.3……….Limit switch, cam washer 9 ……………… AR60-543E ……….Servo arm 10 ……………. AR81-86.41……….Pin 11…………….. R20-47.1M ………..Speed selector lever 12 ……………. R30E-47.1…………Change over shaft 13 ……………. STA3414 …………..Circlip 14 ……………. STA5247 …………..Screw 15 ……………. STA5254 …………..Self tapping Screw 16 ……………. STA5434 …………..Screw 17 ……………. STA5436 …………..Screw 18 ……………. STA5607 …………..Screw 19 ……………. STA5619 …………..Screw 20 ……………. STA5819 …………..Nut 21 ……………. STA6056 …………..Lock washer 22 ……………. STA6205 …………..Cotter pin 23 ……………. AR61-520.11M …..Limit switch, assembly 24 ……………. STA5712 …………..Screw 25 ……………. STA6011……………Washer

7 13

9 18
12 15 1
23 19

22 2

25

8

24

6

Speed regulation

20

16

14

5

21 17

3

4

11

22

10

4 Transmission

Fig

Order

no.

Description

1 ………………………. STA6018 …………….. Washer 7 ………………………. R60-128 ……………… V-belt pulley 9 ………………………. STA2024 …………….. Feather Key 10 …………………….. STA3220 …………….. Grease nipple 11……………………… STA3410 …………….. Circlip 12 …………………….. 6205 2RS……………. Ball bearing 13 …………………….. STA3514 …………….. Circlip 15 …………………….. R15-143 ……………… Distance bushing 16 …………………….. R30-6 …………………. Bearing arm 17 …………………….. STA5348 …………….. Hex cap screw 18 …………………….. STA6033 …………….. Washer 19 …………………….. R60-91 ……………….. V-belt 31 …………………….. R27-227Z……………. Clamping ring 32 …………………….. STA2011 …………….. Feather Key 33 …………………….. STA5018 …………….. countersunk head screw 35 …………………….. R60-61.1E…………… Base for motor 37 …………………….. STA5810 …………….. Hex Nut 38 …………………….. STA5895 …………….. Hex flange nut 38a …………………… STA5812 …………….. Hex Nut 39 …………………….. AR81-305……………. Stud bolt 40 …………………….. R20-26.1 …………….. Support bracket for belt 41 …………………….. STA5446 …………….. Hex cap screw 42 …………………….. STA6026 …………….. Washer 43 …………………….. STA5345 …………….. Hex cap screw 44 …………………….. R27-16 ……………….. Fork for belt tightener, lower 45 …………………….. R20-19 ……………….. Fork for belt tightener 46 ……………… 1) .. R20-275 ……………… Compression spring 46a ……………. 2) .. W40P-275…………… 47 …………………….. R15-46 ……………….. Toothed rack shaft 48 …………………….. STA5815 …………….. Hex Nut 49 …………………….. STA3407 …………….. Circlip 50 …………………….. STA6040 …………….. Washer 51 …………………….. STA5433 …………….. Hex cap screw 52 …………………….. STA6034 …………….. Washer 53 …………………….. R15-142 ……………… Grease gun 54 …………………….. STA6043 …………….. Shim washer 55 ……………… 3) .. R60-129 ……………… V-belt pulley 55a ……………. 4) .. R60-129A……………. 56 …………………….. STA2030 …………….. Feather Key 57 …………………….. STA3425 …………….. Circlip 58 ……………… 3) .. R60-90 ……………….. V-belt 58a ……………. 4) .. R60-90.1 ……………..

…………………. 1) .. Standard version….. …………………. 2) .. Pizza version ………. …………………. 3) .. 50 Hz power supply …………………. 4) .. 60 Hz power supply

5
58a 58

Transmission

19
R60-59.1Z 10 1 31

32 33

51

35

52

41

37
49 38a 38 39 37
43 42

48 50 45 46 40 50 44
47
R15-18Z

57 54
56 55 55a

1 10

53 R60-41.1Z R60-6Z

9

7

11

12

17

15 18

13

16

12 11

R15-59.1Z …………. Motor pulley, assembly R60-6Z ……………… Pulley bearing arm, assembly R60-41.1Z …………. Pulley assembly R15-18Z ……………. Bearing bracket, assembly

Planetary head

Fig

Order

no.

6
Description

…………………. 1) .. R60-2.9M ……………. Planetary head, assembly …………………. 3) .. R60-2.4MR …………. …………………. 2) .. R60-2.12M ………….. …………………. 4) .. R60-2.14MR ……….. ……………………………………………………… 1 ………………………. R40-101Z……………. Needle bearing, assembly 2 ………………………. R60-1 …………………. Gear wheel rim 3 ………………………. R60-2Z……………….. Eccentric head, kit 3.1 …………….. 1) .. R60-2.1Z…………….. Eccentric head assembly …………………. 2) .. R60-2.4Z…………….. 4 ………………………. R60-3Z……………….. Main bearing, kit 5 ………………………. STA3528 …………….. Circlip 6 ………………………. R60-30Z……………… Main shaft, assembly 7 ………………………. AR60-31……………… Rim pinion 8 ………………………. R60-32.1 …………….. Rim pinion, lower 9 ……………….. 1) .. R60-33.2Z…………… Bayonet shaft, kit …………………. 2) .. R60-33.5Z…………… Shaft, bayonet double, kit 10 …………………….. R60-37 ……………….. Distance piece 11……………………… R60-36Z……………… Eccentric disc mounted 12 …………………….. R60-96 ……………….. Needle bearing 13 …………………….. R40-97 ……………….. Ball bearing 14 …………………….. R60-98 ……………….. Ball bearing 15 …………………….. R60-99 ……………….. Ball bearing 18 …………………….. R60-100 ……………… Ball bearing 20 …………………….. R60-141 ……………… Distance tube 21 …………………….. STA2030 …………….. Key 22 …………………….. STA2034 …………….. Key 23 …………………….. STA3427 …………….. Circlip 24 …………………….. STA3474 …………….. Circlip 25 …………………….. STA3523 …………….. Circlip 26 …………………….. STA3526 …………….. Circlip 27 …………………….. STA5263 …………….. Screw 28 …………………….. STA5333 …………….. Screw 29 …………………….. R60-209.1 …………… Seal ring 30 …………………….. W60-272 …………….. Cap, planetary head 32 ……………… 1) .. AR60-162H …………. Plastic cap, white …………………. 3) .. AR60-162G…………. Plastic cap, grey 33 …………………….. STA5646 …………….. Screw 34 …………………….. STA5652 …………….. Screw 36 …………………….. STA6057 …………….. Lock washer 37 …………………….. STA6460 …………….. Grooved pin 40 …………………….. R60-235 ……………… Washer 41 …………………….. STA6029 …………….. Washer
…………………. 1) .. Standard version …………………. 2) .. Pizza, standard frame version …………………. 3) .. Stainless steel frame version …………………. 4) .. Pizza, Stainless steel frame version

23 14
5 28 4 20 5 15
Head assembly

7
10 25
18 25 10 21
6 1
2 27 32

Planetary head
24 11

12
40 7
8 1
37

36 33

10 13 10 26

30

22

3 41 34
9

29

6

4

9

3

3.1

11

1

8 Machine column

Fig

Order

no.

Description

1 ……………… R15-245 ……………Arrow sign 2 ……………… STA3002 …………..Cable gland 3 ……………… STA6580 …………..Threaded bushing 4 ……………… AR60-212………….Blanking plug 5 ……………… AR60-213………….Levelling feet 6 ……………… STA5045 …………..Screw 7 ……………… AR31-22.180……..Grate 9 ……………… STA2515 …………..Bearing bushing 10 ……………. STA2520 …………..Bearing bushing 12 ……………. AR60-214.3……….Adjustment plate, 3mm 13 ……………. AR60-214.6……….Adjustment plate, 6mm 14 ……………. STA3014 …………..Cable gland nut 15 ……………. STA5017 …………..Screw 16 ……………. STA5080 …………..Screw 17 ……………. STA5232 …………..Self tapping Screw 18 ……………. AR61-22.17R …….Cover plate 19 ……………. AR61-21P …………Top cover 22 ……………. STA6510 …………..Plug button 23 ……………. AR61-270………….Cover plate, upper 24 ……………. AR61-271………….Cover plate, lower 25 ……………. STA5834 …………..Lock Nut 26 ……………. STA6027 …………..Washer 27 ……………. AR61-148M4……..Stay 28 ……………. STA5625 …………..Screw 29 ……………. STA6056 …………..Lock washer 32 ……………. STA6165 …………..Washer

9 Machine column

16

2

14

18 23

19
3 15
17

25 26 24 22 27

9 29

6

28

32

7

1 10
4
5 12 13

10 Safety guard

Fig

Order

no.

Description

1 ……………… 56AR61-102.1……Mounting shaft 1.1 …………… STA3143 …………..O-ring 2 ……………… 56AR31-107M……Shield hinge

4 ……………… 56AR61-21M……..Safety guard removable 5 ……………… 56AR61-22………..Safety guard fixed 6 ……………… 56AR61-280………Filling tray Grey

8 ……………… STA5047 …………..Hex flange bolt 9 ……………… STA5344 …………..Hex cap screw
10 ……………. STA6033 …………..Washer

11 Safety guard

1.1 1 5

9

8

2

10

1.2

6 4

14040-3502-3501_spare_parts01

12 Lifting system

Fig

Order

no.

Description

1 ……………… AR30-86.2…………Lifting motor 2 ……………… AR31-127………….Roller shaft 3 ……………… AR31-128………….Roll for bowl clamping 4 ……………… AR31-519.4……….Pin 5 ……………… AR31-86.15……….Fitting for lifting motor 6 ……………… STA2525 …………..Bearing bushing 7 ……………… STA3460 …………..Circlip 8 ……………… STA5088 …………..Screw 9 ……………… STA5690 …………..Shoulder bolt 10 ……………. STA5827 …………..Nut 11…………….. STA6205 …………..Cotter pin 12+13+10 …. R30-69Z ……………Tensile rod 14 ……………. AR61-68Z………….Bowl arm, guide rod 15 ……………. AR61-23/24Z……..Bowl arm set, colour black ……………… For other colours, please contact Varimixer A/S 16 ……………. STA5312 …………..Screw 17 ……………. STA6053 …………..Spring lock washer 18 ……………. STA6027 …………..Washer 19 ……………. STA6026 …………..Washer 20 ……………. STA6057 …………..Spring lock washer 21 ……………. STA5728 …………..Screw 22 ……………. STA6517 …………..Blanking plug

13 Lifting system

11
10 9 12
13

11

23 5

19

7

20

21

16 17 18
1 11

9

23

15

6

11

12

10

8

3

2 13

7

14

22 R30-69Z

AARR6411–2233/24Z

AARR631-688ZZ

14 Attachment drive

Fig

Order

no.

Description

1 ……………… R15-5 ……………….Bearing hub 2 ……………… R20-9 ……………….Worm wheel 3 ……………… R15-10 ……………..Gear case 4 ……………… R15-11 ……………..Gear case cover 5 ……………… R20-49 ……………..Worm shaft 6 ……………… R20-52Z ……………Gear shaft assembly 7 ……………… R15-50Z ……………Attachment drive shaft assembly 8 ……………… STA2032 …………..Key 9 ……………… R20-104 ……………Ball bearing 10 ……………. R20-107 ……………Oil seal 11…………….. R20-300 ……………Gasket 12 ……………. R20-300Z ………….Gasket kit 13 ……………. R20-301 ……………Gasket 14 ……………. STA2007 …………..Key 15 ……………. STA2011……………Key 16 ……………. STA3410 …………..Circlip 17 ……………. STA5018 …………..Screw 18 ……………. 6005 2RS ………….Ball bearing 19 ……………. STA5433 …………..Screw 20 ……………. STA5908 …………..Seal washer 21 ……………. STA6020 …………..Washer

23 + 29 …….. STA6056 …………..Lock washer 24 ……………. R15-211 ……………Rubber ring 25 ……………. R15-215 ……………End cover 26 ……………. R15-8M0 …………..Engagement hub, white 27 ……………. STA5322 …………..Screw 28 ……………. STA5561 …………..Finger screw 29 ……………. R20-249 …………..Label, “Greased for life” 30 ……………. STA6316 …………..Pin

……Identification of motor, see page 18.
31 ..Drive unit, cable included ……Motor R60-85.1, 1,9 kW ……07060-1930 ……07060-1930R stainless steel frame version ……Motor R60-85.3, 1,9 kW ……07060-1931 ……07060-1931R stainless steel frame version ……Motor R100-85.1, 2,9 kW ……07080-2901 ……07060-2901R stainless steel frame version ……07080-2930 … Pizza version ……07080-2930R Pizza and stainless steel version ……Motor R100-85.52, 3 kW, 3×200/50-3×208/60 ……07080-3030 ……07080-3030R stainless steel frame version

32 ..Drive unit with attachment Drive, cable included …..Motor R60-85.1, 1,9 kW ……07060-1940 ……07060-1940R stainless steel frame version ……Motor R100-85.1, 2,9 kW ……07080-2911 ……07060-2911R. stainless steel frame version ……07080-2941 … Pizza version ……07080-2941R Pizza and stainless steel version ……Motor R100-85.52, 3 kW, 3×200/50-3×208/60 ……07080-3042 ……07080-3042R stainless steel frame version

15 Attachment drive
29 AR60-10.5Z AR60-10Z

16 Microswitches

Fig

Order

no.

Description

1 ……………… 56CR10-111M ……Safety Switch 2 ……………… STA5320 …………..Hex cap screw 3 ……………… STA5837 …………..Lock Nut 4 ……………… STA5721 …………..Hex cap screw 5 ……………… AR31-53……………Bracket for switch 6 ……………… STA5253 …………..Screw 7 ……………… AR61-522………….Microswitch

4

1

57

6

3

21

AR61-53.1M

17

Fig

Order

no.

Description

1 ……………… AR31-194.19M…..Cable, safety switches 2 ……………… AR31-194.90M…..Signal cable 3 ……………… AR30-194.41M…..Lifting signal cable

5 ……………… AR31-194.87M…..Supply cable 6 ……………… AR31-194.62M…..Motor supply cable 7 ……………… AR31-194.59M…..Power supply cable, with neutral ……………….. AR31-194.65M…..Power supply cable, without neutral

~1540

1 ~2140
2 ~820
3 ~1230
4 ~2140
5 ~1700
6 ~3130
7

Cables

18 Electric components

Fig

Order

no.

Description

1 ………………………. AR30-453.1…………. Physical earth label 2 ………………………. AR31-152.2M………. Enclosure assembly 3 ………………………. AR31-194.18M…….. Safety cable 4 ………………………. AR31-194.82M…….. Supply cable 5 ………………………. AR31-194.88M…….. Supply cable 6 ………………………. AR31-194.91M…….. Signal cable 7 ………………………. AR31-530.16M…….. Front panel assembly 8 ………………………. STA5232 …………….. Self tapping Screw 9 ………………………. STA5897 …………….. Hex flange nut

Frequency Voltage

Motor

Power

[Hz] [V] [Item no.] [kW]

3×230

50

3×380-415 R60-85.1

1,85

3×480 60
3×220-240

3×230

50

3×380-415 R100-85.1

2,9

3×480

60

3×208

R100-85.52 3

Current [A] 8,4 4,9 4,4 7,8 13 7,5 6,5 13

Connection

Contactor, [fig.22] AR31-88.104

Y

AR31-88.115

AR31-88.104

Y

AR31-88.115

Thermal Overload Relay [fig.23] AR31-88.204
AR31-88.203
AR31-88.204 AR31-88.206
AR31-88.204
AR31-88.206

Overload relay setting [fig.23a] [A] 11 6,1 5,5 10 16 9 8 16

19 Electric components

9 2

1
8 3

4 6
7

20 Front panel assembly

Fig

Order

no.

Description

1 ………………………. AR31-174.35……….. Switch emergency stop 2 ………………………. AR31-174.36……….. Switch mounting Collar 3 ………………………. AR31-174.37……….. Switch contact block 4 ………………………. AR31-194.41M…….. Grounding cable 5 ………………………. AR31-194.82M…….. Supply cable 6 ………………………. AR31-530.6…………. Front Panel 7 ………………………. AR31-532.11……….. Control board 8 ………………………. AR31-562……………. Gasket 9 ………………………. STA5762 …………….. Pan head screw 10 …………………….. STA5897 …………….. Hex flange nut

Enclosure box assembly

Fig

Order

no.

Description

1 ………………………. AR31-418.9M………. Enclosure 2 ………………………. AR31-418.6…………. Enclosure cover 3 ………………………. AR31-414.1…………. Power Supply 4 ………………………. AR30-425.1…………. Electronic limit switch 5 ………………………. AR31-194.58M…….. Wire harness 6 ………………………. AR31-194.64M…….. Wire harness 7 ………………………. AR31-194.86M…….. Wire harness 8 ………………………. STA6161 …………….. Cable tie mount 9 ……………….. 1) .. AR30E-430 …………. Isolating transformer 10 …………………….. STA3002 …………….. Cable gland 11……………………… AR30-457……………. Screw terminal 22 ……………… 2) …………………………….. Contactor 23 ……………… *2) …………………………….. Thermal Overload Relay

…………………. 1) .. With isolating transformer, >380V without neutral …………………. 2) .. See page 18

21 Front panel assembly

5

9 AR31-530.16M

4 10 7

6 1

3 2
8

fig.23a

Setting see table page 18

23 22

9
4 1 8

11 3

7 6 5

10 2

22

Bowls and mixing tools

Fig

Order

no.

Description

1 ……………. R60-75M 1 ……………. R60-75AM 2 ……………. R60-78M 2 ……………. R60-78.5M 2 ……………. R60-78AM 3 ……………. R60-27.2M 3 ……………. R60-27A2M 4 ……………. R60-28M 4 ……………. R60-28MT 4 ……………. R60-28AM 4 ……………. R60-28AMS 5 ……………. 44R60 6 ……………. 14R60 6 ……………. 14R60A 7 ……………. 39R60
8 ……. ….. 42R60P 8 ……. ….. 42R60PT 8 ……. ….. 42R60AP 8 ……. ….. 42R60APT 9 ……………. 42R60-202 9 ……………. 42R60-202T 9 ……………. 42R60A-202 9 ……………. 42R60A-202T 10 ………….. 42R40-105 11…………… 42R60-204 11…………… 42R60-204T 11…………… 42R60A-204 11…………… 42R60A-204T 12 ………….. STA5652 13 ………….. STA6029
14 ………….. 48R60Z 14 ………….. 48R20Z ……………… 15 ………….. 22AR60 15 ………….. 22AR60A
16 ………….. 22R276 17 ………….. 22R30-41 18 ………….. 22R140.3 18 ………….. 22R140.100 19 ………….. STA5642 20 ………….. 22R30-520 21 ………….. STA5608 22 ………….. STA5675

A 60 Bowl with bowl detection B 60/30 Bowl with bowl detection A Hook A Hook, double pin, pizza B Hook A Flat beater B Flat beater A Stirring whip A Whip with thinner wires B Stirring whip B Whip, reinforced A Whip, reinforced A Beating whip B Beating whip A Powder mixer
A Scraper with Blade (PA) and holder A Scraper with Blade (PTFE) and holder B Scraper with Blade (PA) and holder B Scraper with Blade (PTFE) and holder A Scraper with Blade (PA) A Scraper with Blade (PTFE) B Scraper with Blade (PA) B Scraper with Blade (PTFE)
Scraper holder A Blade (PA) for scraper A Blade (PTFE) for scraper B Blade (PA) for scraper B Blade (PTFE) for scraper
Screw Washer
A Rack for mixing tools B Rack for mixing tools
A Bowl truck B Bowl truck
Bowl truck Handle Bowl Truck Frame A Spacer B Spacer Socket head screw Castor wheel Hex socket set screw Slotted set screw

……………… All materials Stainless steel, unless otherwise specified ………** ….. Adapted by mounting ………A…… Full size bowl ………B…… Half size bowl

23 Bowls and mixing tools

1

2

3

4

5

10 13 12

6

7

14

15