VARI-LITE VL1600 Moving Head User Guide

QUICK START GUIDE
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VL1600 PROFILE

OVERVIEW

This document provides basic setup instructions and safety warnings for the following product(s):

INCLUDED ITEMS

INSTALLATION AND SETUP

CONNECTING POWER
This fi xture requires standard AC power distribution from 100-240VAC, 50/60 Hz. Current required depends on the AC supply voltage and product model.
NOTE: The mating Neutrik® powerCON® True1 connector is supplied; however, you will need to purchase or construct a cable appropriate for your application.
Depending on the application, the luminaire’s AC input cable may require a diff erent connector. If required, install a new connector meeting your requirements using the following wire color code reference:

• International (Harmonized) Standard

WARNING: DO NOT connect to three-phase service in countries with 240V power.
Single-phase power from 100-240V RMS:

Three-phase power at 208V RMS:

CURRENT VERSUS VOLTAGE
TABLE 1 provides the luminaire’s current draw at specific voltages. Total luminaire current is calculated with the lamp on and all motors sequencing.
CONNECTING DATA
A maximum of 32 luminaires may be connected in any one DMX data link.
NOTE: This maximum limit applies to the luminaire “daisy chain” only. Your system or console may require fewer luminaires on a single data link path. Consult your console documentation for more information.

TABLE 1. CURRENT VS. VOLTAGE (550W LED)

To connect power and data:
Step 1. Connect data cable from console to fi rst luminaire in chain at DATA IN connector.
Step 2. If required, connect additional data cables from DATA THRU connectors to DATA IN connectors of remaining luminaires in link.
Step 3. At last luminaire in link, install male termination connector at DATA THRU connector.
(Luminaires and other devices on the same DMX chain may not function properly without termination.)

VL1600 Profile Channel Requirements*

**DMX terminator required for last fixture on DMX line.
Step 4. Connect AC Input Cable connector to power input source.
Step 5. Dress AC input and data cables and secure them so that they will not interfere with luminaire head and yoke movement.

FLOOR MOUNTING

All luminaires included in this manual are designed to sit directly on its base in a floor installation application. When used in this type of application, be sure to leave enough space around the luminaire to allow proper, uninterrupted airfl ow for cooling and movement.
HANGING THE FIXTURE
The VL1600 Profi le can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two mounting truss hooks or other mounting hardware are required. Many compatible truss hooks are available from diff erent manufacturers for your particular needs.
A minimum of two hooks per luminaire is required. If mounting method does not use truss hooks, two attachment points, per luminaire, are required.
Install mounting hardware and brackets:
Step 1. Install truss hooks on two provided truss hook brackets as required as shown.
NOTE: Various types of truss hooks can be used. The Mega Claw truss hook, as well as many other standard hooks, can be ordered separately.
Step 2. Determine required confi guration of bracket installation. Brackets may be installed in many diff erent orientations as shown.
Step 3. While pulling up on locking mechanism release, fi t keyed holes onto raised mounting buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in place. Ensure brackets are locked securely.
WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the fi xture.

Installing in Truss:
Step 1. Using two people, lift luminaire into mounting position.
Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported.
Step 3. Attach safety cable (as required) as follows:
a. Loop safety cable at least once around safety cable anchor point rod.
b. Loop safety cable at least once around truss/pipe and secure around pipe.
Step 4. Make sure tilt and pan locks are disengaged so luminaire moves freely.
Step 5. Connect power and data cables.

SAFETY CABLE:
Recommended for hanging installations. May be required by local codes. Safety cable is sold separately.
NOTE: Truss hooks shown are sold separately. Truss and pipe by others.
The safety cable anchor point is tested and is in compliance of the following safety standards:
– IEC / EN 60598-1:2015
MENU CONTROLS
The menu system is controlled by an OK (Enter), ESC (Escape), and four Arrow (◄▲▼►) buttons.

QUICK REFERENCE DMX MAPS

The short form DMX maps are available on the following pages. Visit the product page for full DMX maps.

• Table 2. 16-Bit Enhanced Mode
• Table 3. 16-Bit Mode

TABLE 2. 16-BIT ENHANCED MODE

TABLE 3. 16-BIT MODE

WARNING: It is not recommended to power any Vari-Lite fi xture from a dimmer – even in ‘NONDIM’ mode. Dimmer and non-dim modules are not suitable sources of power because their output modifi es the AC wave form. This may work for a short time, but will eventually result in power problems, operating errors, and/or fi xture failure and may void the warranty.
WARNING: It is the responsibility of the user to adequately protect supply source with a correct size and type circuit breaker and not overload circuits.
WARNING: This unit has a battery. Replace only with the correct type of battery. Failure to use the correct battery could cause serious damage to the fi xture. Dispose of used batteries appropriately.

SAFETY WARNINGS AND NOTICES

Read this user manual in full before attempting to install, operate or maintain the fixture to which it relates. This user manual is intended to provide general guidance to such suitably qualified personnel. Installation and operation of the fixture are to be  performed by qualifi edpersonnel only.
When using electrical equipment, basic safety precautions should always be followed including the following:

READ AND FOLLOW ALL SAFETY INSTRUCTIONS.

• For indoor, dry location use only. Do not use outdoors unless fi xturis suitably IP rated.

• Use safety tether when mounting.

• Equipment should be mounted in locations and at heights where it will not be readily subjected to tampering by unauthorized personnel.

• Not for residential use. Do not use this equipment for other than intended use.

• Note distance requirement(s) from combustible materials or illuminated objects. Do not mount near gas or electric heaters.

• Install only in locations with adequate ventilation. Ensure sure that ventilation slots are not blocked.

• Ensure that the voltage and frequency of the power supply match the power requirements of the fixture.

• The fixture must be earthed/grounded to the appropriate conducto

• Do not operate fixture outside the specified ambient temperature range.

• Do not connect the fixture to any dimmer pack.

• The use of accessory equipment not recommended by the
  manufacturer may cause an unsafe condition and void warranty.

• Refer service to qualified personnel. This fixture contains no user serviceable parts.

• Prior to first use, carefully inspect fixture to ensure no damage has occurred during shipping.

• Materials used in the manufacturing process can cause strong odors when the product is new. These odors dissipate over time. Prior to each use, carefully inspect power cables and replace any damaged cables.

• Exterior surfaces of the luminaire will be hot during operation. Take appropriate precautions.

• Continuous use of the fixture may shorten the lifespan. Power down the fixture when not in use.

• Do not cycle power on and off repeatedly. Disconnect mains power if the fixture is not used for an extended period.

• Clean fixtures regularly, particularly when working in a dusty environment.

• Never touch power cables or wires while the fixture is powered on.

• Avoid entangling power wires with other cables.

• In the event of a serious operating problem, immediately discontinue using the fixture.

• It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired, for example, by cracks or deep scratches.

• Original packing materials can be reused for transporting the fixture.

• Do not look directly at the LED light beam while the fixture is on.

• This is a Class A product. In a domestic environment this product may cause radio interference, in which case, the user may be required to take adequate measures.

• The light source contained in this luminaire shall only be replaced by the manufacturer or service agent or similarly qualified person.

SAVE THESE INSTRUCTIONS.
WARNING: Refer to National Electrical Code® and local codes for cable specifications. Failure to use proper cable can result in damage to equipment or danger to personnel.

COMPLIANCE NOTICE

FCC DECLARATION OF CONFORMITY
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with Vari-Lite Strand system, service, and safety guidelines, may cause harmful interference to radio communications.
As tested under this standard:
*FCC 47CFR 15B clACEI
Issued:2009/10/01 Title 47 CFR Part 15 Subpart B Unintentional Radiators Class A Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
EU DECLARATION OF CONFORMITY
We, Vari-Lite LLC., 10911 Petal Street, Dallas, Texas 75238, declare under our responsibility for the products contained herein are in conformity with the essential requirements of the following European Directives and harmonized standards:
Low Voltage Director (LVD), 2006/95/EC**
EN 60589-2-17:1984+A1:1987+A2:1990 used in conjunction with 60598-1:2008/A11:2009

©2022 Signify Holding. All rights reserved.
All trademarks are owned by Signify Holding or their respective owners. The information provided herein is subject to change, without notice. Signify does not give any representation or warranty as to the accuracy or completeness of the information included herein and shall not be liable for any action in reliance thereon. The information presented in this document is not intended as any commercial off er and does not form part of any quotation or contract, unless otherwise agreed by Signify. Data subject to change.
C USTOMER SERVICE
If you have any questions regarding this product, please con-tact Customer Service by phone at +1 214-647-7880 or by email at entertainment.service@signify.com.

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