Varimixer AR30 V L -1S Planetary Mixer Instruction Manual

: June 12, 2024
: Varimixer

Table of Contents

ORDERING OF SPARE PARTS
Speed regulation
Transmission
Planetary head
Machine column
Safety guard
Lifting system
Attachment drive
Microswitches
Cables
Electric components
Front panel assembly
Enclosure box assembly
Front panel assembly
Bowls and mixing tools
CUSTOMER SERVICES
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Varimixer AR30 V L -1S Planetary Mixer

ORDERING OF SPARE PARTS

Sales of spare parts for our mixers, are handled in our sales and service department. When ordering spare parts, the following information must be provided:

Type of machine.
Number of the machine.
Article number of the spare part in question. (Order no.)
Method of conveyance.

If one of the above pieces of information is missing, please contact our sales and service department before placing the order, as then we can assist you in finding the correct article number (order no.) of the spare part in question.

A few spare parts are not sold alone, in such cases reference is made at the pos. number to the assembly number to be used for ordering. The assembly numbers are shown on the relevant pages.

Returning of spare parts is only allowed when agreed with: Varimixer A/S

Speed regulation

FIG NO.	Order no .	Description
1	56SN20-30	Microswitch
2	AE31-86.16	Pin
3	AR30-318.1M	Cap with scale
4	AR30-47.10	Disc with arrow
5	AR30-47.11	Clamp, speed indicator
6	AR30-517	Actuator
7	AR31-520.11	Bracket, limit switch
8	AR31-520.3	Limit switch, cam washer
9	AR60-543E	Servo arm
10	AR31-519.4	Pin
11	R20-47.1M	Speed selector lever
12	R30E-47.1	Change over shaft
13	STA3414	Circlip
14	STA5247	Screw
15	STA5254	Self tapping Screw
16	STA5434	Screw
17	STA5436	Screw
18	STA5607 .	Screw
19	STA5619	Screw
20	STA5819	Nut
21	STA6056 .	Lock washer
22	STA6205 .	Cotter pin
23	AR31-520.11M	Limit switch, assembly
24	STA5712	Screw
25	AR31-519.11	Bracket
26	STA5322	Screw

Transmission

Fig no.	Order no.	Description
1	STA6018	Washer
7	R27-128.	V-belt pulley
9	STA2024	Feather Key
10	STA3220	Grease nipple
11	STA3410	Circlip
12	6205 2RS	Ball bearing
13	STA3514	Circlip
15	R15-143	Distance bushing
16	R30-6	Bearing arm
17	STA5348	Hex cap screw
18	STA6033	Washer
19	R27-91	V-belt
31	R27-227Z	Clamping ring
32	STA2011	Feather Key
33	STA5018	countersunk head screw
35	R60-61.1E	Base for motor
37	STA5810	Hex Nut
38	STA5895	Hex flange nut
38a	STA5812	Hex Nut
39	AR31-305.	Stud bolt
40	R20-26.1	Support bracket for belt
41	STA5447	Hex cap screw
42	STA6026	Washer
43	STA5345	Hex cap screw
44	R27-16	Fork for belt tightener, lower
45	R20-19	Fork for belt tightener
46	R20-275	Compression spring
47	R15-46	Toothed rack shaft
48	STA5815	Hex Nut
49	STA3407	Circlip
50	STA6040	Washer
51	STA5433	Hex cap screw
52	STA6034	Washer
53	R15-142	Grease gun
54	STA6043	Shim washer
55 ………………*3)	*3) .. R40-129	V-belt pulley
55a …………….*4)	*4) .. R40-129A.
56	STA2030	Feather Key
57	STA3425	.Circlip
58 ………………*3)	R40-90.	V-belt
58a …………….*4)	R40-90.1
………………….*3)	50 Hz power supply
………………….*4)	60 Hz power supply

R15-59.1Z …………. Motor pulley, assembly
R27-6Z ……………… Pulley bearing arm, assembly
R15-41.1Z …………. Pulley assembly
R15-18Z ……………. Bearing bracket, assembly

Planetary head

Fig no	Order no.	Description
*1) .. R30-2.2M.	Planetary head assembly
3) .. R30-2.3MR
1	R30-101Z	Needle bearing, assembly
2	R30-1.	Gear wheel rim
3	R30-2Z	Eccentric head, kit
3.1	*1) .. R30-2.2Z	Eccentric head assembly
4	R40-3Z	Main bearing, assembly
5 + 26	STA3526	Circlip
6	R30-30Z	Main shaft, assembly
7	R30-31	Rim pinion
8	R30-32	Rim pinion, lower
9	R30-33Z	Bayonet shaft, kit
10	R30-37	Distance piece
11	R30-36Z	Eccentric disc mounted
12	R30-96	Needle bearing
13	R30-97	Ball bearing
14	R30-98	Ball bearing
15	R30-99	Ball bearing
16	R40-34	Distance piece
18	R30-100	Ball bearing
20	R40-141	Distance tube
21	STA2030	Key
22	STA2038	Key
23	STA3425	Circlip
24	STA3472	Circlip
25	STA3520	Circlip
26	STA3522	Circlip
27	STA5263	Screw
28	STA5333	Screw
29	W40-209	Seal ring
30	W40-272	Cap, planetary head
32 ………………*1)	AR30-162H	Plastic cap, white
………………….*3)	AR30-162G	Plastic cap, grey
33	STA5645	Screw
34	STA5363	Screw
35	STA6043	Washer
36	STA6055	Lock washer
37	STA6460	Grooved pin
40	STA6046	Washer
41	STA6030	Washer
………………….*1) .	Standard version
………………….*3)	Stainless steel frame version

Machine column

Fig no.	Order no.	Description
1	R15-245	Arrow sign
2	STA3002	Cable gland
3	STA6580	Threaded bushing
4	AR30-212	Blanking plug
5	AR30-213	Levelling feet
6	STA5045	Screw
7	AR31-22.180	Grate
9	STA2515	Bearing bushing
10	STA2520	Bearing bushing
12	AR30-214.3	Adjustment plate, 3 mm
13	AR30-214.6	Adjustment plate, 6 mm
14	STA3014	Cable gland nut
15	STA5017	Screw
16	STA5080	Screw
17	STA5232	Self tapping Screw
18	AR31-22.17R	Cover plate
19	AR31P-21P	Top cover
22	STA6510	Plug button
24	AR31-271M	Cover plate, lower
25	STA5834	Lock Nut
26	STA6027	Washer
27	AR31-148E	Stay
28	STA5625	Screw
29	STA6056	Lock washer
32	STA6165	Washer

Safety guard

Fig	Order no.	Description
1	56AR31-102.1	Mounting shaft
1.1	STA3143	O-ring
2	56AR31-107M	Shield hinge
4	56AR31-21M	Safety guard removable
5	56AR31-22	Safety guard fixed
6	56AR31-280	Filling tray Grey
8	STA5047	Hex flange bolt
9	STA5332	Hex flange bolt

Lifting system

Fig no.	Order no.	Description
1	AR30-86.2	Lifting motor
2	AR31-127	Roller shaft
3	AR31-128	Roll for bowl clamping
4	AR31-519.4	Pin
5	AR31-86.15	Fitting for lifting motor
6	STA2522	Bearing bushing
7	STA3467	Circlip
8	STA5088	Screw
9	STA5690	Shoulder bolt
10	STA5827	Nut
11	STA6205	Cotter pin
12+13+10	R30-69Z	Tensile rod
14	AR31-68Z	Bowl arm, guide rod
15	AR31-23/24Z	Bowl arm set, colour black**
**	For other colours, please contact Varimixer A/S
16	STA5312	Screw
17	STA6053	Spring lock washer
18	STA6027	Washer
19	STA6026	Washer
20	STA6057	Spring lock washer
21	STA5728	Screw
22	STA6517	Blanking plug

Attachment drive

Fig no.	Order no.	Description
1	R15-5	Bearing hub
2	R20-9	Worm wheel
3	R15-10	Gear case
4	R15-11	Gear case cover
5	R20-49	Worm shaft
6	R20-52Z	Gear shaft assembly
7	R15-50Z.	Attachment drive shaft assembly
8	STA2032	Key
9	R20-104	Ball bearing
10	R20-107	Oil seal
11	R20-300 .	Gasket
12	R20-300Z	Gasket kit
13	R20-301 .	Gasket
14	STA2007	Key
15	STA2011	Key
16	STA3410	Circlip
17	STA5018	Screw
18	6005 2RS	Ball bearing
19	STA5433	Screw
20	STA5908	Seal washer
21	STA6020	Washer
23 + 29	STA6056	Lock washer
24	R15-211	Rubber ring
25	R15-215	End cover
26	R15-8M0	Engagement hub, white
27	STA5322	Screw
28	STA5561	Finger screw
29	R20-249	.Label, “Greased for life”
30	STA6316	Pin

……Identification of motor, see page 18.
31 ..Drive unit, cable included
……Motor R40-85.1, 1,1 kW
……07040-1130
……07040-1130R. stainless steel frame version
32 ..Drive unit with attachment Drive, cable included
……Motor R40-85.1
……07030-1140 … 3F 1,1kW
……07030-1140R. 3F 1,1kW, stainless steel frame version

Microswitches

Fig no.	Order no.	Description
1	56CR10-111M	Safety Switch
2	STA5320	Hex cap screw
3	STA5837	Lock Nut
4	STA5721	Hex cap screw
5	AR31-53	Bracket for switch
6	STA5253	Screw
7	AR61-522	Microswitch

Cables

Fig no.	Order no.	Description
1	AR31-194.19M	Cable, safety switches
2	AR31-194.90M	Signal cable
3	AR30-194.41M	Lifting signal cable
5	AR31-194.87M	.Supply cable
6	AR31-194.62M	Motor supply cable
7	AR31-194.59M	Power supply cable, with neutral
AR31-194.65M	Power supply cable, without neutral

Electric components

Fig no.	Order no.	Description
1	AR30-453.1	Physical earth label
2	AR31-152.2M	Enclosure assembly
3	AR31-194.18M	Safety cable
4	AR31-194.82M	Supply cable
5	AR31-194.88M	Supply cable
6	AR31-194.91M	Signal cable
7	AR31-530.16M	Front panel assembly
8	STA5232	Self tapping Screw
9	STA5897	Hex flange nut
Frequency [Hz]	Voltage [V]	Motor [Item no.]
[A]	Connection	Contactor, [fig.22]
[fig.23]	Overload relay setting [fig.23a] [A]
---	---	---
50	3×230
3×380-415	R40-85.1	1,1

60

|

3×480

| | |

2,6

| y| AR31-88.115+ AR31-88.146| AR31-88.201|

3,3

Front panel assembly

Fig no.	Order no.	Description
1	AR31-174.35	Switch emergency stop
2	AR31-174.36	Switch mounting Collar
3	AR31-174.37	Switch contact block
4	AR31-194.41M	Grounding cable
5	AR31-194.82M	Supply cable
6	AR31-530.6	Front Panel
7	AR31-532.11	Control board
8	AR31-562	Gasket
9	STA5762	Pan head screw Hex flange nut
10	STA5897	Hex flange nut

Enclosure box assembly

Fig no.	Order no.	Description
1	AR31-418.9M	Enclosure
2	AR31-418.6	Enclosure cover
3	AR31-414.1.	Power Supply
4	AR30-425.1	Electronic limit switch
5	AR31-194.58M.	Wire harness
6	AR31-194.64M	Wire harness
7	AR31-194.86M	Wire harness
8	STA6161	Cable tie mount
9 ………………..*1)	AR30E-430	Isolating transformer
10	STA3002	Cable gland
11	AR30-457	Screw terminal
22 ………………*2)		Contactor
23 ………………*2)		Thermal Overload Relay
………………….*1)	With isolating transformer, >380V without neutral
………………….*2)	See page 18

Front panel assembly

Bowls and mixing tools

Fig no.	Order no.	****	Description
1	RN30-75M	A	Bowl
1	RN30-75AM	B	Bowl
2	RN30-78M	A	Hook
2	R27-78AM	B	Hook
3	RN30-27.2M	A	Flat beater
3	R27-27A2M	B	Flat beater
4	R27-28AM	B	Stirring whip
4	RN30-28M	A	Stirring whip
4	RN30-28MS	A	Whip, reinforced
4	R30-28MT	A	Whip with thinner wires
6	14R30A	B	Wing whip
6	14RN30	A	Wing whip
7	39RN30	A	Powder mixer
8 …….**	42RN30	A	Scraper with Blade (PA) and holder
8	42RN30A	B	Scraper with Blade (PA) and holder
8	42RN30AT	B	Scraper with Blade (PTFE) and holder
8	42RN30T	A	Scraper with Blade (PTFE) and holder
9	42NR30A-202T	B	Scraper with Blade (PTFE)
9	42RN30-202	A	Scraper with Blade (PA)
9	42RN30-202T	A	Scraper with Blade (PTFE)
9	42RN30A-202	B	Scraper with Blade (PA)
10	42R40-105		Scraper holdeR
11	42RN30-204T	A	Blade (PTFE) for scraper
11	42RN30-204	A	Blade (PA) for scraper
11	42RN20-204T	B	Blade (PTFE) for scraper
11	42RN20A-204	B	Blade (PA) for scraper
12	STA5652		Screw
13	STA6029		Washer
14	48R20Z		Rack for mixing tools
15	22AR30	A	Bowl truck
15	22AR30A	A	Bowl truck
16	22R276		Bowl truck Handle
17	22R30-41		Bowl Truck Frame
18	22R140.1-9W	B	Spacer
18	22R140.1-8W	A	Spacer
19	STA5642		Socket head screw
20	22R30-520		Castor wheel
21	STA5608		Hex socket set screw
22	STA5675		Slotted set screw