Varimixer V80PL Food Mixer User Manual

V80PL Food Mixer
User Manual

V80PL Food Mixer

ORDERING OF SPARE PARTS:

Sales of spare parts for our mixers,are handled in our sales and service department. When ordering spare parts, the following information must be provided:

1. Type of machine.
2.  Number of the machine.
3.  Article number of the spare part in question. (Order no.)
4. Method of conveyance. If one of the above pieces of information is missing, please contact our sales and service department beforeplacing the order, as then we can assist you in finding thecorrect article number (orderno.) of the spare part in question. A few spare parts are not sold alone, in such cases reference is made at the pos.number to the assembly number to be used for ordering. The assembly numbers are shown on therelevant pages. Returning of spare parts is only allowed when agreed with: Varimixer A/S

AR81-47Z  Speed selector assembly

Transmission

Fig no.                         Order  no.           Description
1 ………………………. STA6018 ……………..Washer
7 ………………………. R100-128 …………….Pulley small
9 ………………………. STA2024 ……………..Feather Key
10 …………………….. STA3220 ……………..Grease nipple
11 ……………………… STA3410 ……………..Circlip
12 …………………….. 6205 2RS …………….Ball bearing
13 …………………….. STA3514 ……………..Circlip
15 …………………….. R100-143 …………….Distance bushing
16 …………………….. R100-6 ………………..Bearing arm
17 …………………….. STA5348 ……………..Hex cap screw
18 …………………….. STA6033 ……………..Washer
19 …………………….. R60-91 ………………..V-belt
31 …………………….. R27-227Z …………….Clamping ring
32 …………………….. STA2011 ……………..Feather Key
33 …………………….. STA5018 ……………..countersunk head screw
35 …………………….. R60-61.1E ……………Base for motor
36 …………………….. R15-18Z ………………Bearing bracket
37 …………………….. STA5810 ……………..Hex Nut
38 …………………….. STA5895 ……………..Hex flange nut
38a …………………… STA5812 ……………..Hex Nut
39 …………………….. AR81-305 …………….Stud bolt
40 …………………….. R20-26.1 ……………..Support bracket for belt
41 …………………….. STA5446 ……………..Hex cap screw
42 …………………….. STA6026 ……………..Washer
43 …………………….. STA5345 ……………..Hex cap screw
44 …………………….. R27-16 ………………..Fork for belt tightener, lower
45 …………………….. R20-19 ………………..Fork for belt tightener
46 …………………….. R20-275 ………………Compression spring
47 …………………….. R15-46Z ………………Toothed rack shaft
48 …………………….. STA5815 ……………..Hex Nut
49 …………………….. STA3407 ……………..Circlip
50 …………………….. STA6040 ……………..Washer
51 …………………….. STA5433 ……………..Hex cap screw
52 …………………….. STA6034 ……………..Washer
53 …………………….. R15-142 ………………Grease gun
54 …………………….. STA6048 ……………..Washer
55 ………………  R100-129 …………….Belt pulley
46 …………………….. W40P-275 ……………Compression spring
55 …………………….. R100-129A …………..Belt pulley
56 …………………….. STA2030 ……………..Feather Key
57 …………………….. STA3419 ……………..Circlip
58 ………………         R100-90 ………………V-belt
58 …………………….. R100-90.1 ……………V-belt

R60-59.1Z …………. Motor pulley, assembly
R100-6Z ……………. Pulley bearing arm, assembly
R60-41.1Z …………. Pulley assembly
R15-18Z ……………. Bearing bracket, assembly

Planetary head

Fig  no. Order  no.                       Description
…………………. 1) .. AR80-2.5M0 …………Planetary head, assembly
…………………. 3) .. AR80-2.4MR ………..
………………………………………………………
1 ………………………. R100-101Z …………..Needle bearing, kit
2 ……………….. 1) .. R100-1 ………………..Gear wheel rim
…………………. 3) .. R100-1M5 ……………
3 ……………….. 1) .. R100-2Z ………………Eccentric head, kit
…………………. 3) .. R100-2M5 ……………
4 ……………….. 1) .. R100-3Z ………………Main bearing, kit
…………………. 3) .. R100-3M5 ……………
5 ………………………. STA3532 ……………..Circlip
6 ………………………. R100-30 ………………Main shaft
7 ………………………. AR140-31 …………….Rim pinion
8 ………………………. R100-32.1 ……………Rim pinion, lower
9 ………………………. AR101-33.5 ………….Bayonet shaft
10 …………………….. R100-37 ………………Distance piece
11 ……………………… R100-36 ………………Eccentric disc
12 …………………….. R100-96 ………………Needle bearing
13 …………………….. R100-97 ………………Ball bearing
14 …………………….. R100-98 ………………Ball bearing
15 …………………….. R100-99 ………………Ball bearing
18 …………………….. R100-100 …………….Ball bearing
20 …………………….. R100-141 …………….Distance tube
22 …………………….. STA2039 ……………..Feather Key
22a …………………… STA2034 ……………..Feather Key
23 …………………….. STA3419 ……………..Circlip
24 …………………….. STA3478 ……………..Circlip
25 …………………….. STA3530 ……………..Circlip
27 ……………… 1) .. STA5263 ……………..Screw
…………………. 3) .. STA9003 ……………..
28 …………………….. STA5333 ……………..Screw
29 …………………….. R100-209 …………….Seal ring
30 …………………….. W100-272 ……………Cap, planetary head
32 …………………….. AR80-162H ………….Plastic cap
33 …………………….. STA5644 ……………..Screw
34 …………………….. STA5652 ……………..Screw
36 …………………….. STA6057 ……………..Lock washer
37 …………………….. STA6460 ……………..Grooved pin
40 …………………….. R100-235 …………….Washer
41 …………………….. STA6029 ……………..Washer
………………………………………………………
…………………. 1) .. Standard version …..
…………………. 3) .. Stainless steel frame version
………………………………………………………

 …………………. R100-30Z ……………………
1) ……………… R100-3Z ……………………..
…………………. AR101-33.5Z ……………….
1) ……………… R100-2Z ……………………..
*1) ……………… RN100-2.1Z ………………..
…………………. R100-36Z ……………………
…………………. R100-101Z ………………….| Main shaft, kit
Main bearing, kit
Bayonet shaft, kit
Eccentric head, kit
Eccentric head mounted
Eccentric disc, kit
Needle bearing, kit
---|---

Planetary head

Fig no.             Order  no.     Description
1 ……………… R15-245 ……………Arrow sign
2 ……………… STA3002 …………..Cable gland
3 ……………… STA6580 …………..Threaded bushing
4 ……………… AR80-212 ………….Blanking plug
5 ……………… AR80-213 ………….Base plate
6 ……………… STA5045 …………..Screw
7 ……………… AR31-22.180 ……..Grate
8 ……………… STA6511……………Plug button
9 ……………… STA2515 …………..Bearing bushing
10 ……………. STA2526 …………..Bearing bushing
11 …………….. STA5615 …………..Socket head screw
12 ……………. AR80-214.6 ……….Adjustment plate, 3mm
13 ……………. AR80-214.3 ……….Adjustment plate, 6mm
14 ……………. STA3014 …………..Cable gland nut
15 ……………. STA5017 …………..Screw
16 ……………. STA5080 …………..Screw
17 ……………. STA5232 …………..Self tapping Screw
18 ……………. AR81-22.17R …….Cover plate
19 ……………. AR81P-21 …………Top cover
20 ……………. STA5724 …………..Set screw
21 ……………. STA5624 …………..Countersunk head screw
22 ……………. STA6510 …………..Plug button
23 ……………. AR81-270 ………….Cover plate, upper
24 ……………. AR81-271 ………….Cover plate, lower
25 ……………. STA5897 …………..Hex flange nut
26 ……………. STA5322 …………..Hex cap screw
27 ……………. STA6056 …………..Lock washer
28 ……………. STA5815 …………..Hex nut
29 ……………. R20-148 ……………Threaded bushing
30 ……………. 56AE140-25 ………Shaft for Safety guard
31 ……………. 56AE140-25.1 ……Bracket for Safety guard
32 ……………. STA6165 …………..Washer
33 ……………. STA6020 …………..Washer
34 ……………. AR81-71 ……………Guide plate for bowl arms

1 ……………… 35AR81-21.3M …..Safety guard left
2 ……………… 35AR81-22.3M …..Safety guard right
3 ……………… STA3149 …………..O-ring
4 ……………… 56CE101-280 …….Filling tray
1 ……………… 35AR81-21.1M …..Safety guard left
2 ……………… 35AR81-22.1M …..Safety guard right
3 ……………… STA3149 …………..O-ring
4 ……………… 56G20-280 ………..Filling tray

1 ……………… AR81-23/24Z ……..Bowl arm set, colour black
……………… For other colours, please contact Varimixer A/S ……………………….
2 ……………… AR31-127 ………….Roller shaft
3 ……………… AR31-128 ………….roll for bowl clamping
4 ……………… STA5088 …………..Screw
5 ……………… STA2526 …………..Bearing bushing
8 ……………… AR81-71.10 ……….Shaft for bowl arm guide
9 ……………… AR81-71.5M ………Bush for bowl arm guide, mount
10 ……………. STA3462 …………..Circlip
11 …………….. AR81-68Z ………….Bowl arm, guide rod
12 ……………. AR30-86.2B ………Lifting motor
13 ……………. RN100-66 ………….Guide for lifting motor
14 ……………. RN100-67 ………….shaft
14a ………….. AR80-86.41 ……….Shaft
15 ……………. STA6205 …………..Spring cotter
16 ……………. STA3408 …………..Circlip
17 ……………. STA6370 …………..Pin
18 ……………. AR81-86.40M4 …..Fitting for lifting motor
19 ……………. STA5322 …………..Screw
20 ……………. STA6020 …………..Washer
21 ……………. STA6056 …………..Spring lock washer
22 ……………. STA6517 …………..Blanking plug

1 ……………… R15-5 ……………….Bearing hub
2 ……………… R20-9 ……………….Worm wheel
3 ……………… R15-10 ……………..Gear case
4 ……………… R15-11 ……………..Gear case cover
5 ……………… R20-49 ……………..Worm shaft
6 ……………… R20-52Z ……………Gear shaft assembly
7 ……………… R15-50Z ……………Attachment drive shaft assembly
8 ……………… STA2032 …………..Key
9 ……………… R20-104 ……………Ball bearing
10 ……………. R20-107 ……………Oil seal
11 …………….. R20-300 ……………Gasket
12 ……………. R20-300Z ………….Gasket kit
13 ……………. R20-301 ……………Gasket
14 ……………. STA2007 …………..Key
15 ……………. STA2011……………Key
16 ……………. STA3410 …………..Circlip
17 ……………. STA5018 …………..Screw
18 ……………. 6005 2RS ………….Ball bearing
19 ……………. STA5433 …………..Screw
20 ……………. STA5908 …………..Seal washer
21 ……………. STA6020 …………..Washer
7 ……………… R15-50.6 …………..Drive shaft no.12
23 + 29 …….. STA6056 …………..Lock washer
24 ……………. R15-211 ……………Rubber ring
25 ……………. R15-215 ……………End cover
26 ……………. R15-8M0 …………..Engagement hub, white
27 ……………. STA5322 …………..Screw
28 ……………. STA5561 …………..Finger screw
29 ……………. R20-249 …………..Label, “Greased for life”
26 ……………. R15-8.6M0 ………..Engagement hub, white
28 ……………. 4R-125 ……………..Finger screw
……………….. AR60-10Z ………….Attachment drive assy.
……………….. AR60-10.5Z ……….Attachment drive mounted
……………….. R30-10.5M ………..Gear case assy.
……………….. R15-8Z ……………..Attachment hub assy. white
……………….. W30-10.5M ……….Gear case assembly
……………….. RN30-52M …………Gearshaft assembly mounted
……………….. R20-52Z ……………Gearshaft kit
……………….. RN30-5.6M ………..Attachment hub assembly
……………….. R20-300Z ………….Gasket kit
……Identification of motor, see page 18.
……Identification of motor, see page 18.
31 ..Drive unit, cable included
……Motor R100-85.52, 4 HP
……07080-3001, 3x208V/60 Hz
……Motor R100-85.1, 4 HP
……07080-2931, 3x480V/60 Hz
32 ..Drive unit, cable included
……Motor R100-85.52, 4 HP
……07080-3041, 3x208V/60 Hz
……Motor R100-85.1, 4 HP
……07080-2935, 3x480V/60 Hz

1 ……………… 56CR10-111M ……Safety Switch
2 ……………… STA5320 …………..Hex cap screw
3 ……………… STA5837 …………..Lock Nut
4 ……………… STA5721 …………..Hex cap screw
5 ……………… AR61-53.1 …………Bracket for switch
6 ……………… STA5274 …………..Screw
7 ……………… AR81-173 ………….Microswitch
8 ……………… STA5045 …………..Hex Cap screw
9 ……………… AR81-53.01 ……….Angle fitting
10 ……………. STA6008 …………..Washer
11 …………….. STA5435 …………..Hex cap screw
12 ……………. AR30-194.41M …..Lifting signal cable
13 ……………. AR61-53.3 …………Plate
14 ……………. AR31-712 ………….Thread plate
15 ……………. STA5816 …………..Hex nut
16 ……………. STA6085 …………..Lock washer
……………….. WR60-53.3M ……..Lifting contacts assembly
1 ……………… AR31-194.19M …..Cable, safety switches
2 ……………… AR31-194.90M …..Signal cable
3 ……………… AR30-194.41M …..Lifting signal cable
4 ……………… AR31-194.23M …..Actuator cable
5 ……………… AR31-194.87M …..Supply cable
6 ……………… AR31-194.62M …..Motor supply cable
7 ……………… AR31-194.59M …..Power supply cable, with neutral
7 ……………… AR31-194.65M …..Power supply cable

1 ………………………. AR30-453.1 ………….Physical earth label
2 ………………………. AR31-152.2M ……….Enclosure assembly
3 ………………………. AR31-194.18M ……..Safety cable
4 ………………………. AR31-194.82M ……..Supply cable
5 ………………………. AR31-194.88M ……..Supply cable
6 ………………………. AR31-194.91M ……..Signal cable
7 ………………………. AR31-530.16M ……..Front panel assembly
8 ………………………. STA5232 ……………..Self tapping Screw
9 ………………………. STA5897 ……………..Hex flange nut

Frequency [Hz]| Voltage [V]| Motor [Item no.]| Power
[kW]| Cur-
rent
[A]| Connec-
tion| Contactor, [fig.22]| Thermal Over- load Relay [fig.23]| Overload relay setting [fig.23a] [A]
---|---|---|---|---|---|---|---|---
60| 3×208| R100-85.52| 3| 13| A| AR31-88.115
+AR31-88.146| AR31-88.206| 16
3×480| R100-85.1| 2,9| 6.5| Y| AR31-88.204| 8

Electric components

1 ………………………. AR31-174.35 ………..Switch emergency stop
2 ………………………. AR31-174.36 ………..Switch mounting Collar
3 ………………………. AR31-174.37 ………..Switch contact block
4 ………………………. AR31-194.41M ……..Grounding cable
5 ………………………. AR31-194.82M ……..Supply cable
6 ………………………. AR31-530.6 ………….Front Panel
7 ………………………. AR31-532.11 ………..Control board
8 ………………………. AR31-562 …………….Gasket
9 ………………………. STA5762 ……………..Pan head screw
10 …………………….. STA5897 ……………..Hex flange nut

Enclosure box assembly

1 ………………………. AR31-418.9M ……….Enclosure
2 ………………………. AR31-418.6 ………….Enclosure cover
3 ………………………. AR31-414.1 ………….Power Supply
4 ………………………. AR30-425.1 ………….Electronic limit switch
5 ………………………. AR31-194.58M ……..Wire harness
6 ………………………. AR31-194.64M ……..Wire harness
7 ………………………. AR31-194.86M ……..Wire harness
8 ………………………. STA6161 ……………..Cable tie mount
9 ……………….. 1) .. AR30E-430 ………….Isolating transformer
10 …………………….. STA3002 ……………..Cable gland
11 ……………………… AR30-457 …………….Screw terminal
22 ……………… 2) ……………………………..Contactor
23 ……………… 2) ……………………………..Thermal Overload Relay
…………………. 1) .. With isolating transformer, >380V without neutral
…………………. *2) .. See page 18

Front panel assembly

Bowls and mixing tools

………** ….. Adapted by mounting
………A …… Full size bowl
………B …… Half size bowl

Bowls and mixing tools

Varimixer USA
2215 East River Road
Moraine, Ohio 45439
P: 800-222-1138
varimixerusa.com

References

• Varimixer USA | Home
• Varimixer - High End Professional Quality Planetary Mixers

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