Varimixer AR100 VL-1L Planetary Mixer Instruction Manual
- June 12, 2024
- Varimixer
Table of Contents
AR100
VL-1L
Spare parts manual
P: +45 4344 2288
E: info@varimixer.com
www.varimixer.com
2022 11 09
DRN: 24100-1502
ORDERING OF SPARE PARTS:
Sales of spare parts for our mixers, are handled in our sales and service department. When ordering spare parts, the following information must be provided:
- Type of machine.
- Number of the machine.
- Article number of the spare part in question. (Order no.)
- Method of conveyance.
If one of the above pieces of information is missing, please contact our sales
and service department before placing the order, as then we can assist you in
finding the correct article number (order no.) of the spare part in question.
A few spare parts are not sold alone, in such cases reference is made at the
pos.number to the assembly number to be used for ordering. The assembly
numbers are shown on the relevant pages.
Returning of spare parts is only allowed when agreed with: Varimixer A/S
Speed regulation
| Fig no. | Order no. | Description |
|---|
2 ……………… AR30-47.10 ……….Disc with arrow
3 ……………… AR30-47.11 ……….Clamp
4 ……………… STA3306 …………..Knob
5 ……………… STA3414 …………..Circlip
6 ……………… STA5247 …………..Screw
7 ……………… STA5439 …………..Screw
8 ……………… STA5810 …………..Nut
……………….. AR81-47Z ………….Speed selector assembly
Transmission
| Fig no. | Order no. | Description |
|---|
1 ………………………. STA6018 ……………..Washer
7 ………………………. RN100-128 ………….Pulley small
9 ………………………. STA2024 ……………..Feather Key
10 …………………….. STA3220 ……………..Grease nipple
11 ……………………… STA3410 ……………..Circlip
12 …………………….. 6205 2RS …………….Ball bearing
13 …………………….. STA3514 ……………..Circlip
15 …………………….. RN100-143 ………….Distance bushing
16 …………………….. RN100-6 ……………..Bearing arm
17 …………………….. STA5348 ……………..Hex cap screw
18 …………………….. STA6033 ……………..Washer
19 …………………….. R60-91 ………………..V-belt
31 …………………….. R27-227Z …………….Clamping ring
32 …………………….. STA2011 ……………..Feather Key
33 …………………….. STA5018 ……………..countersunk head screw
35 …………………….. R60-61.1E ……………Base for motor
36 …………………….. R15-18Z ………………Bearing bracket
37 …………………….. STA5810 ……………..Hex Nut
38 …………………….. STA5895 …………….. Hex flange nut
38a …………………… STA5812 ……………..Hex Nut
39 …………………….. AR81-305 …………….Stud bolt
40 …………………….. R20-26.1 ……………..Support bracket for belt
41 …………………….. STA5446 ……………..Hex cap screw
42 …………………….. STA6026 ……………..Washer
43 …………………….. STA5345 ……………..Hex cap screw
44 …………………….. R27-16 ………………..Fork for belt tightener, lower
45 …………………….. R20-19 ………………..Fork for belt tightener
46 …………………….. W40P-275 ……………Compression spring
47 …………………….. R15-46Z ………………Toothed rack shaft
48 …………………….. STA5815 ……………..Hex Nut
49 …………………….. STA3407 ……………..Circlip
50 …………………….. STA6040 ……………..Washer
51 …………………….. STA5433 ……………..Hex cap screw
52 …………………….. STA6034 ……………..Washer
53 …………………….. R15-142-USPUL …..Grease gun
54 …………………….. STA6048 ……………..Washer
55 ……………… 1) .. RN100-129 ………….Belt pulley
55a ……………. 2) .. RN100-129A ………..
56 …………………….. STA2030 ……………..Feather Key
57 …………………….. STA3419 ……………..Circlip
58 ……………… 1) .. RN100-90Z ………….V-belt
58a ……………. 2) .. RN100-90.1Z ……….
…………………. 1) .. 50 Hz power supply
…………………. 2) .. 60 Hz power supply
R60-59.1Z …………. Motor pulley, assembly
RN100-6MZ ……….. Pulley bearing arm, assembly
RN100-41.1Z ……… Pulley assembly
R15-18Z ……………. Bearing bracket, assembly
Planetary head
| Fig no. | Order no. | Description |
|---|
…………………. 1) .. AR80-2.5M0 …………Planetary head, assembly
…………………. 3) .. AR80-2.4MR ………..
………………………………………………………
1 ………………………. R100-101Z …………..Needle bearing, kit
2 ……………….. 1) .. R100-1 ………………..Gear wheel rim
…………………. 3) .. R100-1M5 ……………
3 ……………….. 1) .. R100-2Z ………………Eccentric head, kit
…………………. 3) .. R100-2M5 ……………
4 ……………….. 1) .. R100-3Z ………………Main bearing, kit
…………………. 3) .. R100-3M5 ……………
5 ………………………. STA3532 ……………..Circlip
6 ………………………. R100-30 ………………Main shaft
7 ………………………. AR140-31 …………….Rim pinion
8 ………………………. R100-32.1 ……………Rim pinion, lower
9 ………………………. AR101-33.5 ………….Bayonet shaft
10 …………………….. R100-37 ………………Distance piece
11 ……………………… R100-36 ………………Eccentric disc
12 …………………….. R100-96 ………………Needle bearing
13 …………………….. R100-97 ………………Ball bearing
14 …………………….. R100-98 ………………Ball bearing
15 …………………….. R100-99 ………………Ball bearing
18 …………………….. R100-100 …………….Ball bearing
20 …………………….. R100-141 …………….Distance tube
22 …………………….. STA2039 ……………..Feather Key
22a …………………… STA2034 ……………..Feather Key
23 …………………….. STA3419 ……………..Circlip
24 …………………….. STA3478 ……………..Circlip
25 …………………….. STA3530 ……………..Circlip
27 ……………… 1) .. STA5263 ……………..Screw
…………………. 3) .. STA9003 ……………..
28 …………………….. STA5333 ……………..Screw
29 …………………….. R100-209 …………….Seal ring
30 …………………….. W100-272 ……………Cap, planetary head
32 …………………….. AR80-162H ………….Plastic cap
33 …………………….. STA5644 ……………..Screw
34 …………………….. STA5652 ……………..Screw
36 …………………….. STA6057 ……………..Lock washer
37 …………………….. STA6460 ……………..Grooved pin
40 …………………….. R100-235 …………….Washer
41 …………………….. STA6029 ……………..Washer
…………………. 1) .. Standard version …..
…………………. 3) .. Stainless steel frame version
…………………. R100-30Z ……………………Main shaft, kit
1) ……………… R100-3Z ……………………..Main bearing, kit
…………………. AR101-33.5Z ……………….Bayonet shaft, kit
1) ……………… R100-2Z ……………………..Eccentric head, kit
*1) ……………… RN100-2.1Z ………………..Eccentric head mounted
…………………. R100-36Z ……………………Eccentric disc, kit
…………………. R100-101Z ………………….Needle bearing, kit
Machine column
| Fig no. | Order no. | Description |
|---|
1 ……………… R15-245 ……………Arrow sign
2 ……………… STA3002 …………..Cable gland
3 ……………… STA6580 …………..Threaded bushing
4 ……………… AR80-212 ………….Blanking plug
5 ……………… AR80-213 ………….Base plate
6 ……………… STA5045 …………..Screw
7 ……………… AR31-22.180 ……..Grate
9 ……………… STA2515 …………..Bearing bushing
10 ……………. STA2526 …………..Bearing bushing
11 …………….. STA5615 …………..Socket head screw
12 ……………. AR80-214.6 ……….Adjustment plate, 3mm
13 ……………. AR80-214.3 ……….Adjustment plate, 6mm
14 ……………. STA3014 …………..Cable gland nut
15 ……………. STA5017 …………..Screw
16 ……………. STA5080 …………..Screw
17 ……………. STA5232 …………..Self tapping Screw
18 ……………. AR101-22.17R …..Cover plate
19 ……………. AR101P-21 ……….Top cover
20 ……………. STA5724 …………..Set screw
21 ……………. STA5624 …………..Countersunk head screw
23 ……………. AR81-270 ………….Cover plate, upper
24 ……………. AR81-271 ………….Cover plate, lower
25 ……………. STA5897 …………..Hex flange nut
26 ……………. STA5322 …………..Hex cap screw
27 ……………. STA6056 …………..Lock washer
28 ……………. STA5815 …………..Hex nut
29 ……………. R20-148 ……………Threaded bushing
30 ……………. 56AE140-25 ………Shaft for Safety guard
31 ……………. 56AR101P-25.1 …Bracket for Safety guard
32 ……………. STA6165 …………..Washer
33 ……………. STA6020 …………..Washer
34 ……………. AR81-71 ……………Guide plate for bowl arms
Safety guard
| Fig no. | Order no. | Description |
|---|
1 ……………… 35AR101-21.3M …Safety guard left
2 ……………… 35AR101-22.3M …Safety guard right
3 ……………… STA3149 …………..O-ring
4 ……………… 56CE101-280 …….Filling tray
Lifting system
| Fig no. | Order no. | Description |
|---|
1 ……………… AR101-23/24Z ……Bowl arm set, colour black
2 ……………… AR31-127 ………….Roller shaft
3 ……………… AR31-128 ………….roll for bowl clamping
4 ……………… STA5088 …………..Screw
5 ……………… STA2526 …………..Bearing bushing
8 ……………… AR81-71.10 ……….Shaft for bowl arm guide
9 ……………… AR81-71.5M ………Bush for bowl arm guide, mount
10 ……………. STA3462 …………..Circlip
11 …………….. AR101-68Z ………..Bowl arm, guide rod
12 ……………. AR30-86.2B ………Lifting motor
13 ……………. RN100-66 ………….Guide for lifting motor
14 ……………. RN100-67 ………….shaft
14a ………….. AR80-86.41 ……….Shaft
15 ……………. STA6005 …………..Distance bushing
16 ……………. STA3408 …………..Circlip
17 ……………. STA6381 …………..Pin
18 ……………. AR101-86.40 ……..Fitting for lifting motor
19 ……………. STA5322 …………..Screw
20 ……………. STA6020 …………..Washer
21 ……………. STA6056 …………..Spring lock washer
22 ……………. STA6517 …………..Blanking plug
Motor
Fig
……Identification of motor, see page 18.
31 ..Drive unit, cable included
……Motor R100-85.1, 2,9 kW, 3x400V50Hz / 3x480V/60Hz
……07080-2930
……Motor R100-85.52, 3 kW, 3x200V/50Hz / 3x208V/60Hz
……07080-3030
Microswitches
| Fig no. | Order no. | Description |
|---|
1 ……………… 56CR10-111M ……Safety Switch
2 ……………… STA5320 …………..Hex cap screw
3 ……………… STA5837 …………..Lock Nut
4 ……………… STA5721 …………..Hex cap screw
5 ……………… AR31-53 ……………Bracket for switch
6 ……………… STA5253 …………..Screw
7 ……………… AR61-522 ………….Microswitch
8 ……………… STA5045 …………..Hex Cap screw
9 ……………… AR81-53.01 ……….Angle fitting
10 ……………. STA6008 …………..Washer
11 …………….. STA5435 …………..Hex cap screw
12 ……………. AR30-194.41M …..Lifting signal cable
……………….. AR61-53.61M …….Lifting contacts assembly
1 ……………… 56CR10-111M ……Safety Switch
2 ……………… STA5320 …………..Hex cap screw
3 ……………… STA5837 …………..Lock Nut
4 ……………… STA5721 …………..Hex cap screw
5 ……………… AR31-53 ……………Bracket for switch
6 ……………… STA5253 …………..Screw
7 ……………… AR61-522 ………….Microswitch
| Fig no. | Order no. | Description |
|---|
1 ……………… AR31-194.19M …..Cable, safety switches
2 ……………… AR31-194.90M …..Signal cable
3 ……………… AR30-194.41M …..Lifting signal cable
5 ……………… AR31-194.87M …..Supply cable
6 ……………… AR31-194.62M …..Motor supply cable
7 ……………… AR31-194.59M …..Power supply cable, with neutral
……………….. AR31-194.65M …..Power supply cable, without neutral
1 ……………… AR31-194.19M …..Cable, safety switches
2 ……………… AR31-194.95M …..Signal cable
3 ……………… AR30-194.41M …..Lifting signal cable
4 ……………… AR31-194.23M …..Actuator cable
5 ……………… AR31-194.87M …..Supply cable
6 ……………… AR31-194.62M …..Motor supply cable
7 ……………… AR31-194.59M …..Power supply cable, with neutral
……………….. AR31-194.65M …..Power supply cable, without neutral
4 ……………… AR31-194.23M …..Actuator cable
Electric components
| Fig no. | Order no. | Description |
|---|
1 ………………………. AR30-453.1 ………….Physical earth label
2 ………………………. AR31-152.2M ……….Enclosure assembly
3 ………………………. AR31-194.18M ……..Safety cable
4 ………………………. AR31-194.82M ……..Supply cable
5 ………………………. AR31-194.88M ……..Supply cable
6 ………………………. AR31-194.91M ……..Signal cable
7 ………………………. AR31-530.16M ……..Front panel assembly
8 ………………………. STA5232 ……………..Self tapping Screw
9 ………………………. STA5897 …………….. Hex flange nut
Frequency [Hz]| Voltage [V]| Motor [Item no.]| Power
[kW]| Cur rent
[A]| Connec tion| Contactor, [fig.22]| Thermal Overload
Relay [fig.23]| Overload relay setting
[fig.23a] [A]
---|---|---|---|---|---|---|---|---
50| 3×230| R100-85.1| 3.| 13| A| AR31-88.104
+AR31-88.146| AR31-88.206| 16
3×380-415| 8.| Y| AR31-88.204| 9
60| 3×480| 6,5| AR31-88.115
+AR31-88.146| 8
3×208| R100-85.52| 3| 13| A| AR31-88.206| 16
Front panel assembly
| Fig no. | Order no. | Description |
|---|
1 ………………………. AR31-174.35 ………..Switch emergency stop
2 ………………………. AR31-174.36 ………..Switch mounting Collar
3 ………………………. AR31-174.37 ………..Switch contact block
4 ………………………. AR31-194.41M ……..Grounding cable
5 ………………………. AR31-194.82M ……..Supply cable
6 ………………………. AR31-530.6 ………….Front Panel
7 ………………………. AR31-532.11 ………..Control board
8 ………………………. AR31-562 …………….Gasket
9 ………………………. STA5762 ……………..Screw
10 …………………….. STA5897 …………….. Hex flange nut
Enclosure box assembly
| Fig no. | Order no. | Description |
|---|
1 ………………………. AR31-418.9M ……….Enclosure
2 ………………………. AR31-418.6 ………….Enclosure cover
3 ………………………. AR31-414.1 ………….Power Supply
4 ………………………. AR30-425.1 ………….Electronic limit switch
5 ………………………. AR31-194.58M ……..Wire harness
6 ………………………. AR31-194.64M ……..Wire harness
7 ………………………. AR31-194.86M ……..Wire harness
8 ………………………. STA6161 ……………..Cable tie mount
9 ……………….. 1) .. AR30E-430 ………….Isolating transformer
10 …………………….. STA3002 ……………..Cable gland
11 ……………………… AR30-457 …………….Screw terminal
22 ……………… 2) ……………………………..Contactor
23 ……………… 2) ……………………………..Thermal Overload Relay
…………………. 1) .. With isolating transformer, >380V without neutral
…………………. *2) .. See page 18
Bowls and mixing tools
| Fig no. | Order no. | Description |
|---|
1 ……………. RN100-75M
1 ……………. RN100-75BM 1 ……………. RN100-75AM 2 ……………. RN100-78M
2 ……………. RN100-78.5M
2 ……………. RN100-78BM 2 ……………. RN100-78AM 3 ……………. RN100-27M
3 ……………. RN100-27.5M
3 ……………. RN100-27.2M
3 ……………. RN100-27.6M
3 ……………. RN100-27BM
3 ……………. RN100-27B2M
3 ……………. RN100-27AM 3 ……………. RN100-27A2M4 ……………. RN100-28M
4 ……………. RN100-28.5M
4 ……………. RN100-28MS
4 ……………. RN100-28.5MS
4 ……………. RN100-28MT
4 ……………. RN100-28.5MT
4 ……………. RN100-28BM
4 ……………. RN100-28BMS
4 ……………. RN100-28AM 4 ……………. RN100-28AMS
5 ……………. 44RN100
6 ……………. 14RN100
6 ……………. 14RN100B
6 ……………. 14RN100A
7 ……………. 39RN100
8 ……. ….. 42RN100P
8 ……. ….. 42RN100PT
8 ……. ….. 42RN100BP
8 ……. ….. 42RN100BPT
8 ……. ….. 42RN100AP
8 ……. ….. 42RN100APT
9 ……………. 42RN100-202
9 ……………. 42RN100-202T
9 ……………. 42RN100B-202
9 ……………. 42RN100B-202
9 ……………. 42RN100A-2029
……………. 42RN100A-20210
………….. 42R100-105
11 …………… 42RN100-204
11 …………… 42RN100-204T
11 …………… 42RN100B-204
11 …………… 42RN100B-204
11 …………… 42R60-204
11 …………… 42R60-204T
12 ………….. STA5652 13
………….. STA6029 14
………….. 48R60Z
15 ………….. 22RN100
15a ………… 22RN100B
15a ………… 22RN100A
16 ………….. 22R276
16a ………… 22R277
17 ………….. 22R100-40
17a ………… 22R30-41
18 ………….. 22R140.5 18
………….. 22R140.1-4W 18
………….. 22R140.1 19
………….. STA5608
……………… All materials Stainless steel,
unless otherwise specified
………** ….. Adapted by mounting
………A …… Full size bowl
………B …… Half size bowl
20 ………….. 22R30-520
21 ………….. STA5642
22 ………….. STA5676
22a ………… STA5675| 100 Bowl
100/40 Bowl
100/60 Bowl
100 Hook
100 Hook, standard, double pin
100/40 Hook
100/60 Hook
100 Beater, aluminium
100 Beater, standard, aluminium, double pin
100 Beater, stainless steel
100 Beater, stainless steel, double pin
100/40 Beater, standard, aluminium
100/40 Beater, stainless steel
100/60 Beater, standard, aluminium
100/60 Beater, stainless steel
100 Whip, standard
100 Whip, standard, double pin
100 Whip, thicker wires
100 Whip, thicker wires , double pin
100 Whip, thinner wires wires
100 Whip, thinner wires wires, double pin
100/40 Whip, standard
100/40 Whip, thicker wires
100/60 Whip, standard
100/60 Whip, thicker wires
100 Whip with reinforcement No. 44b
100 Wing whip No. 14
100/40 Wing whip No. 14
100/60 Wing whip No. 14
100 Powder mixer
100 Scraper with Blade (PA) and holder
100 Scraper with Blade (PTFE) and holder
100/40 Scraper with Blade (PA) and holder
100/40 Scraper with Blade (PTFE) and holder
100/60 Scraper with Blade (PA) and holder
100/60 Scraper with Blade (PTFE) and hold
100 Scraper with Blade (PA)
100 Scraper with Blade (PTFE)
100/40 Scraper with Blade (PA)
100/40 Scraper with Blade (PTFE)
100/60 Scraper with Blade (PA)
100/60 Scraper with Blade (PTFE)
Scraper holder
100 Blade (PA) for scraper
100 Blade (PTFE) for scraper
100/40 Blade (PA) for scraper
100/40 Blade (PTFE) for scraper
100/60 Blade (PA) for scraper
100/60 Blade (PTFE) for scraper
Screw
Washer
Rack for mixing tools
100 Bowl truck
100/40 Bowl truck
100/60 Bowl truck
Bowl truck Handle
Bowl Truck Handle (Downsize Bowl)
Bowl truck frame
Bowl Truck Frame (Downsize Bowl)
Spacer
All materials Stainless steel, unless otherwise specified
Hex socket set screw
Castor wheel
Socket head screw
Slotted set screw
Slotted set screw
Varimixer A/S
Elementfabrikken 9
DK-2605 Brøndby
P: +45 4344 2288
E: info@varimixer.com
www.varimixer.com