Varimixer AR30 VL-1S Planetary Mixer Instruction Manual
- June 12, 2024
- Varimixer
Table of Contents
AR30 VL-1S Planetary Mixer
Product Information
This manual provides operating instructions for the AR series
mixer manufactured by Varimixer.
- Machine Numbers:
- AR30: 30007630
- AR40: 40008430
- AR60: 60007092
- Contact Information:
- Phone: +45 4344 2288
- Email: info@varimixer.com
- Website: www.varimixer.com
Contents:
This manual is an integral part of the machine and should be
kept with the machine throughout its working life. It contains
important information on user safety and should be read thoroughly
before commissioning the machine.
Please note that the manufacturer may update the product manual
without updating this copy of the manual. In case of any faults
with the machine, please contact the supplier. The guarantee does
not cover damage caused by misuse, overloading, or failure to
comply with maintenance instructions.
Unpacking:
Before unpacking the machine, ensure that you dispose of the
packaging according to the regulations applicable in your country.
When removing the machine from the pallet, check that all parts are
present. The machine is attached to the pallet with four bolts,
which can be unscrewed using the supplied tool and hammered
out.
Safety:
-
The machine may only be used, cleaned, and maintained by
trained personnel over 14 years of age. -
Always observe local laws and regulations, particularly
regarding the operator’s age, physical and mental condition. -
The constant noise level of the operator’s workplace should be
lower than 70 dB (A). -
The mixer is designed for commercial use in kitchens, catering
outlets, and bakeries. -
The machine must not be used in an explosive atmosphere.
-
Putting fingers in the bowl while the mixer is running may
cause injuries. -
Ensure there is sufficient room for normal use and maintenance
of the machine. -
The floor for the machine and workspace must be firm, even, and
level. -
The mixer must be mounted with rubber feet to neutralize
shaking and rusting. If the floor is not even, spacers can be
inserted under the mixer’s feet. -
The mixer is placed directly on the floor. Foundation bolts in
the floor are only necessary under special conditions.
Connection to Power:
The mixer should be connected to power via a plug. The plug must
be dimensioned for a minimum of 16 A, 230/400V~, IP44. Electrical
connection should only be carried out by a certified electrician.
Lifting equipment should always be used to move the machine.
-
For electrical connection:
- 1 phase with 0 + earth: Use a 3-pole plug
- 2 phases + earth: Use a 3-pole plug
- 3 phases + earth: Use a 4-pole plug
- 3 phases with 0 + earth: Use a 5-pole plug
-
When moving the machine, keep it in a vertical position at all
times. -
Do not pull or lift the machine by the bowl lift handle or
speed selection handle. -
Before connecting the mixer to power, ensure that the voltage
and frequency printed on the machine label are correct in relation
to the place of installation. The machine label is placed at the
top right side of the mixer.
AR
Operating Instructions
Valid from machine number:
AR30: 30007630 AR40: 40008430 AR60: 60007092
AR30 VL-1S AR40 VL-1S AR40P VL-1S AR60 VL-1S AR60P VL-1S
Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby Denmark
P: +45 4344 2288 E: info@varimixer.com www.varimixer.com
EN
DRN: 20030-1402 Original user manual 2022 05 19
2
Contents:
General …………………………………………………………………………………………………………………………..2
Unpacking……………………………………………………………………………………………………………………….2 Safety
…………………………………………………………………………………………………………………………….3 Installation of the
mixer……………………………………………………………………………………………………..3 Cleaning
…………………………………………………………………………………………………………………………4 Working with hot ingredients
……………………………………………………………………………………………..5 The maximum capacity of the
mixer……………………………………………………………………………………5 Operation of the mixer
………………………………………………………………………………………………………6 Recommended maximum speeds
………………………………………………………………………………………7 Construction of the
mixer…………………………………………………………………………………………………..8 Maintenance and
lubrication………………………………………………………………………………………………8 Adjustment of special
v-belt……………………………………………………………………………………………….9 Adjustment of
speed…………………………………………………………………………………………………………9 Adjustment of bowl
fixing…………………………………………………………………………………………………10 Adjustment of bowl centering
…………………………………………………………………………………………..10 Adjustment of bowl height
……………………………………………………………………………………………….10 Adjustments of speed (low and high
speed cam disks)……………………………………………………….. 11 List of errors and possible
solutions ………………………………………………………………………………….13 Error codes
……………………………………………………………………………………………………………………13 Manual reset of motor
protection relay ………………………………………………………………………………14 Principle electrical
diagram………………………………………………………………………………………………16 Cleaning
guide……………………………………………………………………………………………………………….20 Contents of the Declaration
of conformity for machinery………………………………………………………22
General:
This manual should be seen as an integral part of the machine and should be
kept by the machine throughout its working life.
Before the machine is commissioned, it is important to read these instructions
thoroughly, particularly the section on user safety.
The manufacturer may update the product manual without updating this copy of
the manual.
The manufacturer will not be liable for faults caused by:
· Careless, improper or incorrect use of the machine
· Non-standard use (not for the purposes described in the manual)
· Incorrect installation
· Incorrect power supply to the machine
· Failure to comply with maintenance instructions
· Modifications to the machine · Spare parts and accessories that are not
original or specified for this model · Failure to comply with instructions in
this manual
In case of faults with the machine, please contact the supplier.
The guarantee does not cover damage caused by misuse, overloading or the
user’s failure to comply with the maintenance instructions.
Unpacking:
The machine should be unpacked and the packaging disposed of according to
regulations applicable in the country concerned.
Before the machine is removed from the pallet, check that all parts are
present with the machine:
· Safety guard, Filling chute, Bowl.
· Grease gun and Rubber feet, Spacers for height adjustment
· Bowl trolley, whip, beater, hook and scraper with blade, attachment drive,
if these were selected with the order.
The machine is attached to the pallet with four bolts, to release the machine
from the pallet, unscrew the 4 nuts with the supplied tool and hammer out the
bolts.
Safety:
3
Installation of the mixer:
The machine may only be used, cleaned and maintained by trained personnel over
14 years of age. Always observe local laws and regulations, paying particular
attention to the operator’s age, physical and mental condition.
The constant noise level of the workplace of the operator is lower then 70 dB
(A)
The mixer is designed for commercial use in kitchens, catering outlets and
bakeries.
The machine must not be used in an explosive atmosphere.
The mixer may only be used as specified in this manual.
The mixer is designed for manufacture of products which do not during
processing cause reactions or emit substances which may be detrimental to the
user.
Putting your fingers in the bowl while the mixer is running may cause
injuries.
Arrange the machine so there is room for normal use and maintenance
The floor for the machine and the workspace must be firm, even and level
The mixer must be mounted with rubber feet, which neutralize both shaking and
rusting. If the floor is not completely even, spacers can be inserted under
the mixer’s feet.
The mixer is placed directly on the floor. Foundation bolts in the floor are
only necessary under special conditions, e.g. on ships.
The ambient temperature around the machine must not exceed 45ºC
Connection to power:
The mixer is to be connected to power via a plug. The plug must be dimensioned
for min. 16 A, 230/400V~, IP44
When connecting;
Electrical connection must only be carried out by a certified electrician
Lifting equipment should always be used to move the machine.
1 phase with 0 + earth, use 3 pole plug 2 phases + earth, use 3 pole plug 3 phases + earth, use 4 pole plug 3 phases with 0 + earth, use 5 pole plug
When the machine is moved, it should be in a vertical position at all times.
The machine must not be pulled or lifted by the bowl lift handle and speed
selection handle
Before the mixer is connected to power, it should be checked that the voltage and frequency printed on the machine label is correct in relation to the place of installation. The machine label is placed at the top right side of the mixer.
Powdery ingredients: Do not pour into the bowl from a great height. Bags of e.g. flour should be opened at the bottom, down in the bowl. Do not run up to the maximum speed too quickly.
Warning for users with implants (e.g. pacemakers, defibrillators). Mixer and safety guard equipped with strong magnets
Safety guard: Areas with magnets
Areas on mixer with magnets – for safety guard
Areas on mixer and bowl with magnets – for bowl detection
4
Checking the direction of rotation Cleaning: of the planetary head:
Remove tool if mounted, lift up the bowl arms with the bowl to normal working
position and start the mixer. Check the direction of rotation of the planetary
head: the planetary head must rotate in the direction as stated by the arrow
above the planetary head. If the direction of rotation is wrong, 2 of the
phase wires of the connecting cable must be inverted.
Machine net weight:
AR30 AR40 AR60
170 kg 180 kg 275 kg
Attachment drive:
For machines with outlets for mounting meat mincer or vegetable cutter the
following must be observed
Only use accessories intended for the machine, Varimixer original accessories
are a guarantee for optimal operation and security
Always read and follow the operation instructions for the tool
Machine adjusted to the lowest speed
When placing / removing tools, disconnect power for the machine, by
disconnection the power cable from the point of connection
Before start
If present remove mixing tools from the machine
Empty bowl is put in working position
Close the safety guard
Cleaning may only be performed by trained personnel and must be over 14 years
of age.
Before any cleaning, disconnect the power supply to the machine by
disconnecting the connection cable from the connection point
The machine should never be rinsed with a hose.
The plastic safety screen may be damaged if exposed to high temperatures for
extended periods of time. (General maximum temperature 60 ºC, rinse maximum 90
°C, for a maximum of 30 seconds).
To assist in the preparation of customerspecific cleaning plans, Varimixer A /
S has, based on current legislation, prepared detailed cleaning instructions,
included at the end of this manual and the latest version can be found at
varimixer.com
Removing safety guards
5
Working with hot ingredients:
When working with hot ingredients which are added via the filling hole in the
safety guard, it is necessary to use the filling chute.
The filling chute is made of Food-grade silicone, and is able to withstand hot
ingredients up to 200ºC.
If the filling chute is not used, ingredients which are added via the filling
hole in the safety guard must not be more than 60ºC.
The maximum capacity of the mixer:
Capacities per mix Egg white
Tool Whip
AR30 3,5 L
AR40 AR40P AR60 AR60P
6 L
6 L
9 L
9 L
AR = Absorption Ratio (Liquid in % of solids)
Whipped cream
Whip
7,5 L 10 L 10 L 15 L 15 L
Calculation AR
Mayonnaise Herb butter
Mashed potatoes
Bread dough (50%AR) * Bread dough (60%AR) Ciabatta dough
(70%AR) Muffins Layer cake base Meatball mix
Icing
Whip Beater Beater / Whip
Hook
Hook
Hook
Beater Whip Beater Beater
24 L 17 kg 18 kg
16 kg 22 kg 22 kg 18 kg 7 kg 25 kg 20 kg
32 L 25 kg 23 kg
22 kg 30 kg 30 kg 24 kg 10 kg 30 kg 29 kg
32 L 25 kg 23 kg
32 kg 34 kg 34 kg 24 kg 10 kg 30 kg 29 kg
48 L 45 kg 36 kg
34 kg 44 kg 40 kg 33 kg 15 kg 45 kg 40 kg
48 L 45 kg 36 kg
46 kg 56 kg 50 kg 33 kg 15 kg 45 kg 40 kg
1 kg of solids and 0,6 kg of liquid:
AR
=
0,6 x 100 1
=
60%
Calculation Solids and Liquid 22 kg Dough, 60% AR (table, maximum capacity for
mixer AR30) Solid = Max. capacitet x 100
AR + 100
= 22 kg x 100 = 13,75 kg 60 + 100
Liquid = 22 kg – 13,75 kg = 8,25 kg
Doughnut (50%AR)
Hook
18 kg 25 kg 36 kg 36 kg 54 kg
- Scraper recommended
** Low speed operation is recommended
Local variations in the characteristics of the ingredients can influence water absorption, volume and baking characteristics, etc.
6
Operating the mixer:
Overload:
Do not exceed machine capacity – see table page 5. Do not use too high speed,
see recommended speeds page 7. Use correct tools. Large lumps of fat or cooled
ingredients must be cut into small parts before they are placed in the bowl.
Fig. 2
Mixer with open safety guard, lowered bowl and mounted tool.
Longer time overload will interrupt the mixer. will be written in the mixer’s
display.
After a short while the display will change back to normal mode and you can
start the mixer again.
Recommended maximum speeds:
MIN
MAX
30 40 50 60 70 80 90 100%
Fig. 4 Speed indicator
12 3 4 5
Recommended applications for tools:
Whip Cream Egg whites Mayonnaise and the like
Beater Cake dough Butter cream Waffle dough Minced meat and the like
Hook Bread dough Dark bread and the like
Correct use of tools:
For production of mashed potatoes the special wing whip or the whip with
thicker wires should be used, alternatively use the beater and the whip.
Whips should not be struck against hard objects as e.g. the edge of the bowl.
This will make the life of the tool shorter due to increasing deformity.
7
Power off the mixer – Push the emergency stop Power on the mixer – Turn the emergency stop clockwise
Timer [mmss] Reset the timer by pressing the two timer buttons at the same time. Time is shown in minutes and seconds.
Bowl down/ Speed down
Bowl up/ Speed up
Emergency stop
Only to be used for emergency situations and for powering off the mixer
Time up Time down Start/Stop
Before starting the mixer:
Ingredients can be filled in the bowl at any time before the mixer is started.
1. Place the tool in the bowl. 2. Place the bowl in the bowl arms. 3. Fit the
rear part of the safety guard. 4. Grab the tool and lock it into the bayonet
fitting. 5. Lift the bowl to working position. 6. Fit the front part of the
safety guard If desired, set an operating time.
The mixer is now ready to be started. Start the mixer: Press to start the
mixer.
Set the speed, press or speed indicator on the right side of the mixer (notice
the recommended maximum speeds on page 6). The mixer will run until the time
set on the timer runs out or the user stops the mixer.
Pause
To be used when checking the contents of the bowl or otherwise pausing the
mixer
Automatic lowering of the bowl: If the timer is in use, the bowl can
automatically be lowered when the time runs out and the mixer stops.
While the mixer is running, double click , The green LED by will flash until
the mixer stops.
When automatic lowering of the bowl is selected it is important that you use
to stop and start the mixer, otherwise the selection will be reset.
Use emergency stop for stopping the mixer: The emergency stop should only be
used in emergency situations and for powering off the mixer. Not used in
normal operation.
Pause the mixer without resetting the timer If it is needed to ad ingredients
or check the content of the bowl, the mixer can be stopped without resetting
the timer.
· Press the mixer stops Safety guard can now be opened and the bowl can be
lowered.
To start the mixer again, close the safety guard and/or lift the bowl. The
mixer can now be started by pressing
the timer will continue counting down.
Reset the timer: Reset the timer by pressing the two timer buttons at the same
time.
If the emergency stop is activated or main power to the mixer is cut off, the
tool stops rotating and the timer is reset to zero.
Timer automatically repeats the previous setting:
When the running time runs out, the tool stops rotating, the timer shortly
display [0000] and will then display the previous selected running time.
More about the timer: Timer settings of up to 90 minutes
If no running time is selected, the display will show the time elapsed since
the mixer was started.
8
Construction of the mixer:
Safety switch for safety guard
Speed indicator
Motor
Safety switch for bowl lift
Power supply Motor relay / Motor protection relay
Prior to repair or adjustment, switch off the mixer by disconnecting the power cable.
Maintenance and lubrication:
The infinitely variable gear must be lubricated regularly, i.e. a lubrication
interval of approx. 60 hours of operation.
Fig 5, Lubrication of infinitely variable gear and other movable parts:
OBS. Special grease !!(Use the grease gun delivered together with the mixer).
Start the mixer and increase the speed to approx. 50%. Stop the mixer (use the
emergency stop) and open the lid on the top of the mixer. On the top of each
of the two pulley set shafts is a grease nipple (fig. 5 point 1). Press grease
through the grease nipples until the grease gun feels hard to press or until
grease comes out between the shaft and the pulleys.
The mixer must not be started until the screws which hold the lid are
inserted.
Start the mixer, and set the speed back to low speed.
Stop the mixer and fill the grease gun with new grease so that it is ready for
next time.
Lubrication of other movable parts: The movable parts of the bowl arms, the
shaft and the lifting rod must also be lubricated with oil. Remove the rear
covering and lubricate the marked points with an oil can. (fig.5 pkt.2)
fig.5
9
Grease types:
Grease for the pulley set shafts: TOTAL MULTIS XHV 2.
On repair of the planetary head: Grease the toothed wheel and the toothed rim,
only with CASTROL Molub- Alloy OG 936 SF Heavy.
On repair of the attachment drive: Fill the attachment drive with 0.35 L TOTAL
CERAN CA.
Adjustment of special V-belt:
The distance (X) is only indicative as it depends on the tolerance of the special V-belt.
-
- Start by tightening the V-belts ( ).
2. Tighten the special V-belt (A) by moving one or two washers from (V) to (T).
- Start by tightening the V-belts ( ).
3. Start the mixer and leave it running while the nut (U) is tightened. Do not tighten it too much.
4. On the front pulley set the stud (E) on the varispeed collar (F) must be
placed inside the lower fork (G) and on the rear pulley set outside the fork
for belt tightener
(B), (both must point backwards).
5. Tolerances in the transmission might cause that the
special V-belt (A) is hitting the pins of the pulley sets when the speed has
been adjusted. In such cases
the distance (X) must be reduced.
Then follow the section:
“Adjustment of speed”
Adjustment of speed:
1. The stop screws (J) on the speed lever should be adjusted so that the
measurement (H) is 1-2 mm on the front and the rear pulley, at low and high
speed, respectively. Tighten the counter nuts (K) when the speed is correctly
adjusted.
2. Tolerances in the transmission might cause that the special V-belt (A) is
hitting the pins of the pulley sets (Z) when the speed has been adjusted In
such cases the distance (X) must be reduced, see “Adjustment of special
v-belt”, and the speed must be readjusted.
AR30
= 292 mm +/- 3 mm.
(X) AR40/40P = 292 mm +/- 3 mm.
AR60/60P = 305 mm +/- 3 mm.
10
Adjustments of speed (low and high speed cam disks):
Prior to any adjustment the, the bowl must be in its top position and the
safety guard must be closed.
Switch off the power to the mixer, this must be done via the emergency stop.
Remove the lid of the mixer.
Dismantle shaft for speed regulation: The arm (B) is released from the servo
motor shaft by removing the cotter pin (C) and the pin (D). The arm (B) must
not be loosened from the shaft (E).
Loosen the screw (F) and take out the speed indicator (G).
Loosen the screw in the speed indicator clamp (H) and remove the disk with
arrow (I)
The manual speed selector handle (J) is placed in the shaft (E) so that it
points upwards and forwards.
Release the emergency stop and start the mixer.
Turn the handle for manual adjusting of speed to minimum speed until the
distance from the V-belt to the edge of the planetary head pulley is
approximately 1 mm. see fig. 7a.
Stop the mixer by pressing emergency stop.
Loosen the two screws on the two cam disks (K) and (L).
Turn the cam disk for minimum speed (K) until it is activating the micro
switch. Tighten the screw.
Release the emergency stop and start the mixer.
Turn the handle for manual adjusting of speed to maximum speed until the
distance from the V-belt to the edge of the motor pulley is approximately 3
mm. see fig. 7b.
Stop the mixer by pressing emergency stop.
Turn the cam disk for maximum speed (L) until it is activating the micro
switch. Tighten the screw.
Remove the manual speed selector handle
Remount the servo motor shaft on the arm (B). It is urgent to make sure that
the servo motor is not clamped against the machine column, the shaft (E) or
other parts of the mixer, and that the “bad position” (Fig. 8) for the motor
is avoided.
If the servomotor is not positioned correctly (according to the description
above), the two screws (M) and (N) that fixates the arm on the shaft are
loosened and the arm adjusted. Now the handle for manual speed adjustment has
to be mounted again and the cam discs must be adjusted once again.
When the min. and max. speed has been adjusted correctly, the speed indicator
clamp, the disk with arrow and the speed indicator are remounted.
Cam disks for minimum and maximum speed have now been adjusted.
KL
11
D
A
F E
MN
H
B
C
1 mm
J
I G
2-3 mm
12
Adjustment of bowl fixing:
The bowl arms must be raised to normal working posi-
fig.6 Adjustment of bowl fixing and bowl centering
tion. Loosen the counter nuts (1) (fig. 6) and remove the cotter pins (2). Turn the bolts (3) until correct fixing of the bowl is achieved. By turning the bolts out of the extension
tube the fixing is increased. Start by turning one of the
bolts half a revolution.
The adjusting diameter shall be measured inside between the bowl arms:
Adjusting diameter:
AR30 AR40 AR60
= 361,8mm = 391,3mm = 450,4mm
Adjustment of bowl centering:
Loosen the counter nuts (1) (fig. 6) and remove the cotter pins (2). Turn the
bolts (3) until the bowl is in the centre of the mixer. In order not to alter
the fixing of the bowl, one of the bolts must be turned out of the extension
tube and the other into the extension tube. Use the flat beater to check that
the bowl is correctly centred and turn the planetary head with your hand
before the voltage is connected.
Adjustment of bowl height:
The upper and lower position of the bowl is determined by micro switch (1) and
(2), (fig. 6a).
The two mechanical stops consisting of the bolts (3) and (4) are adjusted so
that they will be hit approx. 1 mm after the micro switch, in case the micro
switch should fail. The upper position of the bowl arms is adjusted by bending
the spring arm on the micro switch (1) forwards or backwards ,
It is of utmost importance that the stop screw (3) is readjusted afterwards.
In the same way the lower position is adjusted by altering the micro switch
(2). It is important that the micro switch is not altered so much that the
bowl arms can not hit it.
Thereafter the mechanical stop (4) is adjusted.
Adjusting diameter fig.7b Adjustment of bowl height:
Bowl height (X):
AR30 AR40 AR60
= 162mm = 162mm = 178mm
3
1
fig.7a Measuring of bowl height:
4
2
13
List of errors: In case of other errors, contact the supplier. . Possible
solution:
A rattling sound from the closed part of the mixer. “The mixer starts “striking” when kneading dough which normally causes no problems.” The mixer changes its speed by itself. The minimum and the maximum speeds are changing. The bowl is too tight or too loose. The tool hits the sides of the bowl. The tool hits the bottom of the bowl.
Adjustment of special V-belt Adjustment of special V-belt
Adjustment of special V-belt Adjustment of speed. Adjustment of bowl fixing
Adjustment of bowl centring Adjustment of bowl height
Error codes shown on the display:
OL:
The motor protection relay has stopped the machine and
in the display are shown for `overload’
· Allow the machine to cool down, see page 14.
· If the machine do not change to normal mode, the relay has to be manual reset
· See section “Manual reset of motor protection relay”
EE1:
If the machine’s Bowl is not in the correct position when the Start button is
pressed, · Place the bowl in the cradle. Raise cradle and bowl to the correct
position.
will appear on the display.
EE2:
If the machine’s safety screen is not fitted correctly or closed when the
Start button is pressed, the display.
· Fit the back and front parts of the safety screen correctly.
will appear on
EE6:
If the machines displays
when the Start button is pressed, its start relay has not activated correctly.
· Contact a technician to check the machine’s start relay.
14
Manual reset of motor protection relay:
The motor protection relay is located in bottom of the machine, inside the
enclosure box. To access the motor protection relay: Remove power from the
machine Dismount the bag cover plate Unscrew the enclosure cover Reset the
relay by pushing the red button on top of the relay Assembly in reverse order
Push the red button
15
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16
Principle electrical diagram:
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Lift lock
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Servo
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Servo max
Front panel Signal circuit
Overcurrent signal K1 Thermo relay
PCB is PE connected thru the mounting screws
/5.2
PE FRONT PANEL
X5: 1
X5: 3
X3: 3
X3: 1
X2: 4
X2: 2
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X4: 3
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-PCB2
1
-XIO10.2:
-W5
-PCB2:
BK
5
/
10
Top Lift control unit
OG
6
/
9
Down NL+
-W15
/
-PCB2: 5 3
VT
VT
/
/
/
/
/
/
/
/
/
/
GY
WH OR
WH BU
WH VT
BU
BN
WH BK
WH GY
YE
2
10
3
11
1
9
12
4
16
8
/
/
/
/
/
/
/
/
/
/
GY
OR
WH
BU
WH
VT
WH
BU
BN
WH BK
WH YE
YE
6
1
10
5
-W5
/
/
/
/
WH
OR
WH
BU
WH
VT
WH
6
1
10
5
95
+1
1
-S4
-S5
1
98
-F1
-F1
97
2
2
/5.2
/5.2
96
-W5 -W10
//
//
-XIO5.1:10
GY
4
BU
WH
RD
BN
-XM2: L+ N-
-XM3: +24V
0V
RD BU
-M2
M
-M3
M
BU
L- 0 VOLT
Lift motor
Servo Motor
17
Principle electrical diagram:
18
principle electrical diagram:
+2
-PCB1 /5.5 /6.3
9
1
10
2
11
3
-W12 /
/
/
/
/
/
WH BU YE GY WH OR BN
-XIO12.1: 9
1
8
2
9
3
-W9 /
/
/
/
/
/
WH BN VT
WH BK BK
WH RD OR
Front panel Safety circuit
14
6
15
7
16
8
//////
10
4
11
5
12
6
//////
WH BN VT
WH BK BK
HW RD OR
WH BU YE GY WH OR BN
1
4
2
4
1
-S6 -S7
Guard switch front part
2
4
1
-S8 -S9
-S10 -S11
1
1
1
2
4
2
4
2
4
2
Guard switch back part
Bowl detection
19
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20
Cleaning guide for Varimixer AR30, AR40, AR60.
A risk assessment must always be used for all cleaning processes involved in
food production. Based on current legislation, Varimixer A/S1 has compiled the
table below as an aid to devising customer-specific cleaning plans. The
importance of cleaning in individual zones of the mixer is illustrated using
colours. *
The mixer’s parts mainly consist of stainless steel EN1.4301 (AISI 304). To
avoid the steel corroding, the following guidelines must be followed:
· Chloride (Cl-) content under 50 ppm at temperatures up to 80°C. · Never use
hard steel wool/sponges or other hard objects that can
scratch the steel surface. · After using chemicals, the mixer must always be
washed off with
clean water of drinking-water quality.
The bowl ring and certain tools are made of aluminium: · When washing
aluminium, the pH value must always be between 5.0 and 8.0.
Before starting to clean, remove all the mixer’s safety guards and tools.
Non- food
contact zone.
= Low risk.
Splash
zone.
= Moderate risk.
Direct food
contact zone.
= High risk.
Bowl. Tools.
Safety guards. Bayonet housing. Front panel. Mixer/stand.
Cleaning step-by-step
Empty the bowl and rinse with water. Put bowl in the dishwasher, or wash by
hand with a soft sponge or brush. NB: The bowl ring is aluminium.
Remove any food residue from tools, and rinse with water. NB: Never tap the
whip against the bowl lip or other objects. Wash tools by hand or in a
dishwasher. Always remove the stainless steel part of the scraper blade before
cleaning. NB: Some tools can be aluminium.
Wash safety guards by hand or in a dishwasher.
Always check the bayonet where tools are attached for food residues. A damp
cloth or sponge can be inserted into the bayonet to loosen food residues.
Wipe off the front panel with a lightly-wrung cloth. Remember the emergency
stop.
Always wash the mixer with the bowl clamping system in open and closed
position.
1 DS/EN 454: 2014, DS/EN 1672-2:2020, etc.
Version: August 2021
21
Bowl clamping system.
Lift arm and speed control. Storage.
The mixer is classified to IP-32. It must therefore only be wiped using a
wellwrung damp cloth. NB: Never spray water on the machine. Machines with the
upgraded version IP-44 can be washed using foam. Rinsingoff must be restricted
to thin streams of water, equivalent to normal rain. The water must be clean
and of drinking-water quality.
Always wash the bowl clamping system in open and closed position. Wash the
bowl clamping system using a well-wrung damp cloth as for washing the stand.
Dry the rollers for the bowl catch to remove water and cleaning chemicals.
Wipe off the lift arm and speed control with a well-wrung damp cloth.
The bowl can be fitted on the mixer after cleaning. If the bowl is stored on
the mixer, we recommend covering it.
NB: To avoid steel corrosion, never store foods with high concentrations of
acid or salt in the bowl.
Disinfection
Disinfection requires strong chemicals. Always perform an assessment of
whether disinfecting the mixer will make any difference to food safety for the
end product. NB: Always obtain the recommendations from the
supplier/manufacturer of cleaning/disinfection products before use.
If water is left from cleaning and disinfection to evaporate on the mixer
surface, the concentration of chlorides and other chemicals will be higher
than during the cleaning process. Always rinse and wipe off the mixer with
clean water of drinking-water quality after using chemicals.
All oxidising chemical disinfectants require rinsing off with clean water of
drinking-water quality. Without access to clean water of drinking-water
quality, disinfection using hot water, steam and disinfecting using IPA
ethanol and ethanol can be used. NB: Always obtain a written declaration from
the supplier/manufacturer of the disinfectant that it is safe and can be used
without rinsing off using clean water of drinking-water quality.
Incorrect use of disinfectants can damage the mixer.
Acid-proof stainless steel
When producing strongly acidic and/or products with a high salt content, and
when cleaning using strong chemicals, we recommend buying the mixer bowl and
tools in acid-proof stainless steel EN 1.4401 (AISI 316).
Acid-proof stainless steel is more corrosion-resistant, and by way of
comparison tolerates chloride (Cl-) concentrations below 50 ppm at
temperatures up to 100°C.
For more details on cleaning Varimixer A/S mixers, refer to our website:
https://varimixer.com/
Version: August 2021
22
Indhold af Overensstemmelseserklæring for maskinen, (Maskindirektivet, 2006/42/EC, Bilag II, del A)
DK
Contents of the Declaration of conformity for machinery, (Machinery Directive 2006/42/EC, Annex II, Part A)
EN
Inhalt der Konformitätserklärung für Maschinen, (Richtlinie 2006/42/EG, Anhang II, Teil A)
DE
Contenu de la Déclaration de conformité d’une machine, (Directive Machine 2006/42/CE, Annexe II, partie A)
FR
Inhoud van de verklaring van overeenstemming voor machines, (Richtlijn 2006/42/EC, Bijlage II, deel A)
NL
Contenido de la declaración de conformidad sobre máquinas, (Directiva 2006/42/EC, Anexo II, parte A)
ES
Fabrikant; Manufacturer; Hersteller; Fabricant; Fabrikant; Fabricante: Adresse; Address; Adresse; Adresse; Adres; Dirección:
…Va…r…im…ix…e…r …A/…S……………………………………………………. E…l…em…e…n…tf…ab…r…ik…ke…n…9…, …D…K-…26…0…5…B…rø…n…d…by…, …D…en…m…a….rk.
Navn og adresse på den person, som er bemyndiget til at udarbejde teknisk dossier Name and address of the person authorised to compile the technical file Name und Anschrift der Person, die bevollmächtigt ist, die technischen Unterlagen zusammenzustellen Nom et adresse de la personne autorisée à constituer le dossier technique naam en adres van degene die gemachtigd is het technisch dossier samen te stellen nombre y dirección de la persona facultada para elaborar el expediente técnico
Navn; Name; Name; Nom; Naam; Nombre: Adresse; Address; Adresse; Adresse;
Adres; Dirección: Sted, dato; Place, date; Ort, Datum; Lieu, date; Plaats,
datum; Place, Fecha:
Erklærer hermed at denne røremaskine Herewith we declare that this planetary
mixer Erklärt hiermit, dass diese Rührmaschine Déclare que le batteur-
mélangeur ci-dessous Verklaart hiermede dat Menger Declaramos que el producto
batidora
…Ki…m…J…en…s…en………………………………………………………….
E..l.e..m…e..n..t..f.a..b..r.i.k..k..e..n…9..,..D..K..-.2..6..0..5…B…r.ø..n..d..b..y..,..D..e..n..m….a..r.k.
B…r.ø..n..d..b..y..,..1..5..-.0..3..-.2..0..2..2……………………………………….
· er i overensstemmelse med relevante bestemmelser i Maskindirektivet (Direktiv 2006/42/EC) is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC) konform ist mit den Bestimmungen der EG- Maschinenrichtlinie (Direktiv 2006/42/EG) Satisfait à l’ensemble des dispositions pertinentes de la Directive Machines (2006/42/CE) voldoet aan de bepalingen van de Machinerichtlijn (Richtlijn 2006/42/EC) corresponde a las exigencias básicas de la Directiva sobre Máquinas (Directiva 2006/42/EC)
· er i overensstemmelse med følgende andre CE-direktiver is in conformity with the provisions of the following other EC-Directives konform ist mit den Bestimmungen folgender weiterer EG-Richtlinien Est conforme aux dispositions des Directives Européennes suivantes voldoet aan de bepalingen van de volgende andere EG-richtlijnen está en conformidad con las exigencias de las siguientes directivas de la CE
2…0…1…4/…3…0/…E…U…; 1…9…3…5/…2…00…4…; …10…/…20…1…1;…2…0…23…/…20…0…6…;
R…o…H…S…2…01…1…/6…5…/E…U….
Endvidere erklæres det And furthermore, we declare that Und dass Et déclare
par ailleurs que En dat Además declaramos que
· at de følgende (dele af) harmoniserede standarder, er blevet anvendt the
following (parts/clauses of) European harmonised standards have been used
folgende harmonisierte Normen (oder Teile/Klauseln hieraus) zur Anwendung
gelangten Les (parties/articles des) normes européennes harmonisées suivantes
ont été utilisées de volgende (onderdelen/bepalingen van) geharmoniseerde
normen/nationale normen zijn toegepast las siguientes normas armonizadas y
normas nacionales (o partes de ellas) fueron aplicadas
…EN……45…4…:2…0…14…;…E…N…6…02…0…4-…1…:2…01…8…; …EN……IS…O…1…21…0…0…-2…0…11….
…EN…I…EC…6…1…00…0…-6…-1…:2…01…9…; E…N…IE…C…6…10…0…0-…6-…3…:2…02…1……….
…EN…1…6…72…-2…:…20…2…0 …………………………………………………. DoC for Food Contact Materials,
please go to www.varimixer.com/Special downloads (dealers only) or contact
your supplier
23
Innehåll i försäkran om maskinens överensstämmelse, (Maskindirektivet 2006/42/EG, Bilaga II, Avsnitt A)
SV
Contenuto della dichiarazione di conformità per macchine, (Direttiva 2006/42/CE, Allegato II, parte A)
IT
Sisukord masina vastavusdeklaratsioon, (Masinadirektiiv 2006/42/EÜ, II lisa A-osa)
ET
Tre Deklaracja zgodnoci dla maszyn, (Dyrektywa maszynowa 2006/42/WE, Zalcznik II, cz A)
PL
Sisältö vaatimustenmukaisuusvakuutus koneesta, (Konedirektiivi 2006/42/EY, Liite II, A osa)
FI
Vsebina izjave o skladnosti strojev, (Direktiva 2006/42/ES, priloga II, del A)
SL
Tillverkare; Fabbricante; Tootja; Producent; Valmistaja: Proizvajalec Adress; Indirizzo; Aadress; Adres; Osoite: Naslov
…Va…r…im…ix…e…r …A/…S……………………………………………………. E…l…em…e…n…tf…ab…r…ik…ke…n…9…, …D…K-…26…0…5…B…rø…n…d…by…, …D…en…m…a…rk.
Namn och adress till den person som är behörig att ställa samman den tekniska dokumentationen: Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Tehnilise kausta volitatud koostaja nimi ja aadress Imi i nazwisko oraz adres osoby upowanionej do przygotowania dokumentacji technicznej Henkilön nimi ja osoite, joka on valtuutettu kokoamaan teknisen tiedoston Ime in naslov osebe, pooblascene za sestavo tehnicne dokumentacije
Namn; Nome e cognome; Nimi; Imi i nazwisko; Nimi; Ime : Adress; Indirizzo;
Aadress; Adres; Osoite; Naslov:
Ort och datum; Luogo e data; Koht, kuupäev; Miejscowo, data; Paikka, aika;
Kraj, datum:
Försäkrar härmed att denna blandningsmaskin Con la presente si dichiara che
questo mixer planetaria Deklareerime käesolevaga, et Planetaarmikseri
Niniejszym owiadczamy, e mikser planetarny vakuuttaa, että tämä mikseri tyyppi
S tem dokumentom izjavljamo, da je ta mesalnik
…Ki…m…J…en…s…en…………………………………………………………. E..l.e..m…e..n..t..f.a..b..r.i.k..k..e..n…9..,..D..K..-.2..6..0..5…B…r.ø..n..d..b..y..,..D..e..n..m….a..r.k. B…r.ø..n..d..b..y..,..1..5..-.0..3..-.2..0..2..2……………………………………….
· överensstämmer med tillämpliga bestämmelser i maskindirektivet (2006/42/EG) is è conforme alle disposizioni della Direttiva Macchine (Direttiva 2006/42/CE) vastab kehtivatele masinadirektiivi (2006/42/EÜ) nõuetele spelnia wymagania odpowiednich przepisów dyrektywy maszynowej (2006/42/WE) on konedirektiivin (2006/42/EY) asiaankuuluvien säännösten mukainen v skladu z dolocbami Direktive o strojih ES (Direktiva 2006/42/ES)
· överensstämmer med bestämmelser i följande andra EG-direktiv è conforme alle disposizioni delle seguenti altre direttive CE vastab järgmiste EÜ direktiivide nõuetele spelnia wymagania przepisów innych dyrektyw WE on seuraavien muiden EY-direktiivien säännösten mukainen in v skladu z dolocili naslednjih dodatnih direktiv ES
2…0…1…4/…3…0/…E…U…; 1…9…3…5/…2…00…4…; …10…/…20…1…1;…2…0…23…/…20…0…6…;
R…o…H…S…2…01…1…/6…5…/E…U…
Vi försäkrar dessutom att e che Lisaks ülaltoodule deklareerime, et Ponadto
owiadczamy, e ja lisäksi vakuuttaa, että in da
· följande (delar/paragrafer av) europeiska harmoniserade standarder har
använts sono state applicate le seguenti (parti/clausole di) norme armonizzate
kasutatud on järgmisi Euroopa harmoniseeritud standardeid (või nende
osi/nõudeid) zastosowano nastpujce czci/klauzule zharmonizowanych norm
europejskich seuraavia eurooppalaisia yhdenmukaistettuja standardeja (tai
niiden osia/kohtia) on sovellettu veljajo naslednji usklajeni standardi (ali
deli/klavzule teh standardov)
…EN……45…4…:2…0…14…;…E…N…6…02…0…4-…1…:2…01…8…; …EN……IS…O…1…21…0…0…-2…0…11…
…EN…I…EC…6…1…00…0…-6…-1…:2…01…9…; E…N…IE…C…6…10…0…0-…6-…3…:2…02…1………
…EN…1…6…72…-2…:…20…2…0 ………………………………………………… DoC for Food Contact Materials,
please go to www.varimixer.com/Special downloads (dealers only) or contact
your supplier
Varimixer A/S Elementfabrikken 9 DK-2605 Brøndby P: +45 4344 2288 E: info@varimixer.com www.varimixer.com
References
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