Carrier ML5 Asset Tracker Telematics Module Instruction Manual

**Carrier ML5 Asset Tracker Telematics Module Instruction Manual

**

Tools Required:

1. Phillips/Flat screwdriver
2. Wire tie cutter
3. Silicone Caulk
4. Surface Cleaner (Isopropyl Alcohol)

This instruction should be read through completely before proceeding.

WARNING
Power the unit on and update the ML5 controller software to the currently released ML5 software (6320+) for the PrimeLINE models. Set the controller date and time in GMT. You may refer to the operations and service manual for detailed explanation.

Before proceeding with installation, set ON/OFF switch and circuit breaker to OFF position. Disconnect power plug from the unit.

Follow local lockout tagout procedures for working on the equipment.

Parts required per assembly:

Installation Procedure:

1. Ensure The ML5’s software is updated to 6320+ prior to install.

2. Record the information shown in Table 1. If installed in the field, please report the following data to container.lynxfleetsupport@carrier.com.
   Lynxfleet Device SerialNumber| Unit S/N Prefix| Unit S/N| Container Prefix| Container No.| Comm. Date (mm/dd/yyy)| Controller S/N| Software Version| Install Location| Customer
   ---|---|---|---|---|---|---|---|---|---

3. Open the control box door. See Figure 1.
   

4. Remove the rain shield by removing the screws using a flat head screwdriver. Temporarily reinstall the two screws to hold display in place for the next step. See Figure 2a and 2b.

5. Clean area of any residue caulk on either the rain shield or the control box door.
   
   

6. Remove the two lower screws on the display.

7. Position the Telematics module with the flat side of the module facing towards the door and reinstall the two screws on the display to secure / mount the module in place. See Figure 3.
   

8. Note the ground screw location and wire orientation. See Figure 4a. The module may need to be pushed up when tightening it down to clear the ground screw.
   
   

9. Apply electrical contact dielectric grease to the micro-USB connector on the ML5 and the micro-USB plug. See figure 5b.

10. Plug the micro-USB (item 1) to the ML5 controller connector and secure with the STAStrap (item 3) to the USB guard and pull tie wrap to secure USB cable. See Figure 5c and 5d.

11. Locate the existing software tag and remove it from the unit. See figure 5d.

12. Take the clear plastic tag (item 7) and apply new label (item 6). See figure 5d.

13. Secure tag to the USB cable near the controller using wire tie. See figure 5d.

14. The power cable splits into QC and TRX2. Connect the wire marked QC to the QC connector on ML5 controller. See Figure 5e.
    

15. Loosen the mounting screws of the filter in front of the transformer using a flathead screwdriver so it can be rotated out of the way. See fig. 6a and 6b.
    

16. Connect the wire marked TRX2 to the low voltage side of transformer at an open X2 connector. See Figure 6c.
    

17. Move the filter back to its original place and secure it with the mounting screw.

18. With the door fully open, neatly secure the wire harness using the wire ties and securing to existing display cable conduit. See Figure 7a.
    

19. Remove the top screws on the display. Reinstall rain shield using these screws.

20. Caulk along the top of the rain shield to prevent water ingression. See figure 7b.
    

21. Secure the wire harnesses to the rain shield via the hole as shown below in figure 7c. If there is no hole, drill a hole with a ¼” or 6mm drill bit.

22. Clean the rain shield with an appropriate cleaner and add the USB label (item 5) to the rain shield to the right of the harness mounting hole. Location shown in figure 7c.
    

23. Power on the reefer unit.

24. Check the operation of the Telematics Module using the LED display. The LED on the module will display accordingly.
    NOTE: Ensure there is good cellular coverage for a successful telematics device connection.

Standard Startup

Startup| Gateway Connection Check| Telemetry Ready/Sending
---|---|---
no LED| GAGG —-…| G-G- G—— –…
no LED| AGAA —-…| A-A- A—— –…
< 30 seconds| < 30 seconds| With Good Cell signal

Warning/Error patterns

 | LED patern| Error/Warning description| Recommended Action
---|---|---|---
| R-R- R-R- R—— –…| SIM Detection ERROR| IoT device replacement
| R-R- R-R- —-…| SIM CELL Network Reg ERROR| IoT device replacement
| R-R- R-R- —-…| SIM DATA Network Reg ERROR| IoT device replacement
| R-R- R———– –…| SIM APN ERROR| IoT device replacement
| R-R- —-…| Controller serial numberincorrect on ML5| ML5 replacement
AAAA —- …| GGGG —-…| Connection to internet but not to Lynx Fleet| Ok; no action required.|
**** No LED for more 2 minutes| **** Communication between ML5 controller and Telematics device defective.| Step 1: Check Power Supply to ML5 and Telematics Device.Step 2: Check ML5 ConnectionStep 3:Check ML5 USB port with a flash drive (data download)if flash drive is detected ML5 is probably fine Return the IoT GatewayIf flash drive is not detected, ML5 USB port mayhave an issue. Try the device on another ML5.|

Other warning patterns:

inconsistent:Data will be stored on device and will be sentwhen cell coverage is| Move reefer unit to area with better cellular coverage.
recovered.|

FCC/CE/ISED Compliance

FCC Warning
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

FCC / ISED RF exposure statement:
The equipment complies with FCC & ISED Radiation exposure limit set forth for uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.

ISED
This device complies with Part 15 of the FCC Rules and contains license- exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS standard 247. Operation is subject to the following two conditions: this device may not cause harmful interference, and this device must accept any interference received, including interference that may cause  undesired operation.

CE Warning
This equipment should be installed and operated with minimum distance 20cm between the radiator and your body This device in compliance with the essential requirements and other relevant provisions of Directive 2014/53/EU. All essential radio test suites have been carried out.

Used On: ML5 Controller Units| Prepared By: D. Eager| Approved By: Hoover, Navarro| Date: 08/2022
---|---|---|---

CAUTION : RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

1. Adapter shall be installed near the equipment and shall be easily accessible.
2. The plug considered as disconnect device of adapter.
3. The device complies with RF specifications when the device used at 20mm form your body.

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