Carrier CRLVHLGD004A00 Gas Heating-Electric Cooling Electric Cooling and Heat Pump Units Instruction Manual

October 30, 2023
Carrier

Gas Heating/Electric Cooling,
Electric Cooling and Heat Pump Units
3 to 15 Tons Small Rooftop Units
Louvered Hail Guard Accessory

Installation Instructions
Part No. CRLVHLGD004A00, CRLVHLGD011A00-CRLVHLGD016A00, CRLVHLGD020A00-CRLVHLGD022A00, CRLVHLGD023B00, CRLVHLGD024A00, CRLVHLGD032A00, CRLVHLGD045A00-CRLVHLGD051A00
IMPORTANT: Read entire instructions before installing the accessory.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.
Follow all safety codes, including ANSI (American National Standards Institute) Z223.1. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations.
It is important to recognize safety information. This is the safety alert symbol ****. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

WARNING
Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation and service.
There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed.

PACKAGE CONTENTS AND USAGE

Table 1 — Package Contents

QTY CONTENTS
1 Outside coil side panel
1 Outside coil end panel
1 Control box side panela
10 Plastic insertsa
Varies based on kit Screws

NOTE(S):
a. CRLVHLGD024A00 and 032A00

GENERAL

Louvered hail guard packages are designed to protect the rooftop unit condenser coil from hail and general contact damage. Excessive damage to rooftop unit outdoor coils can result in diminished performance due to reduced air flow over the heat transfer surfaces.

Table 2 — Package Usage

HAIL GUARD PACKAGE ROOFTOP UNIT MODEL
CRLVHLGD004A00 50TCQ*08-12
CRLVHLGD011A00 48/50KC**05 (3-Phase)

48/50TC04
50TCQA04| 582J05/559J05 (3-Phase)
580J04/558J04
548J04| RGS/RAS036a RGX/RAX048 (3-Phase)a RHS036a
CRLVHLGD012A00| 50HCQ
04
48/50KC
04
48/50KC05 (1-Phase)
48/50TC
05-06
50KCQ04
50TCQA05
48LC/50LC04
48/50HC
04| 549J
04
582J04/559J04
582J05/559J05 (1-Phase)
580J05-06/558J05-06
547J04
548J
05
581J04/551J04| RGS/RAS048-060a RHX036a RGX/RAX036a
RGX/RAX048 (1-Phase)a RHS048a
RGH/RAH036a RHH 036a
CRLVHLGD013A00| 50HCQ*05-06
48/50KC06 (1-Phase)
50KCQ*05-06
48/50TC07
50TCQA07
48/50LC
05-06
48/50HC*05-06| 549J05-06
582J06/559J06 (1-Phase)
547J05-06
580J
07/558J07
548J
07
581J05-06/551J05-06| RGS/RAS072a RHS072a
RGX/RAX060 (1-Phase)a RGH/RAH048-060a RHH048-060
RHX048, 060a
CRLVHLGD014A00| 48/50FC08
50HCQ
07
48/50TC*A, D08a
48/50HC*07| 582K/559K08
549J07
580J
08a/558J08a
581J
07/551J07| RGV/RAV090 RGS/RAS090, 091a RGH/RAH072a RHH 072a
CRLVHLGD015A00*| 48/50TCA09a| 580J09(A,C)a/558J09(A)a| RGS/RAS101a
CRLVHLGD016A00| ****

48/50FC12
48/50FC
14
50HCQ*08-09
48/50LC07
48/50TC-D09a
48/50TCA,D12a
48/50TC
D14a
48/50HC
08-12
48/50FCQ*08-12

| 582K/559K12
582K/559K
14
549J08-09
580J
09(D,F,K,M)a
580J12a
580J
14 (D,F,K,M)a
558J09(D,K)a
558J
12a
558J14(D,K)a
581J
08-12/551J08-12
547K
08-12| ****

RGV/RAV120 RGV/RAV150 RGS/RAS102a RGS/RAS121,120a RGS/RAS150a RGH/RAH090 102,120a RHH 090-102a RHV090,102,120

CRLVHLGD020B00| 48/50TCD08| 580J08(D,F)/558J08D| —
CRLVHLGD021B00| 48/50TC
D12| 580J12(D,F)/558J12D| —
CRLVHLGD022A00| 48/50TCD14| 580J14(D,F)/558J14(D)| —
CRLVHLGD023B00| 50TCQA06| 548J
06| RHS060a


CRLVHLGD024A00

| 48/50LC08
50TCQ
14
50FCQ14| 548J14
547K14| RHS150a RHV150
CRLVHLGD032A00| 48/50FC
16
50HCQ*12
48/50LC09-12
48/50TC
16a
48/50HC*14| 582K/559K16
549J12a
580J
16/558J16a
581J
14/551J14| RGV/RAV180 RGS/RAS180a RGH/RAH150a RHH120a
CRLVHLGD045A00| 48/50KC*06 (3-Phase)| 582J06/559J*06 (3-Phase)| RGX/RAX060 (3-Phase)a


CRLVHLGD046A00

| 48/50FC04
48/50GC
04
50GCQ04| 582K04/559K04
581K
04/551K04
549K
04| RAV/RGV036 RAW/RGW036 RHW036
CRLVHLGD047A00| 48/50FC05
48/50FC
06
50FCQ*05
48/50GC*05| 582K05/559K05
582K
06/559K06
581K
05/551K05
547K
05| RAV/RGV048 RAV/RGV060 RAW/RGW048 RHV048
CRLVHLGD048A00| 48/50FC07
48/50GC
06
50FCQ06
50GCQ
05-06
48/50JC04-06| 582K07/559K07
581K06/551K06
547K06
549K
05-06| RAV/RGV072 RHV060 RAW/RGW060 RHW048, 060
CRLVHLGD049A00| 50FCQ04| 547K04| RHV036
CRLVHLGD050A00| 50FCQ07| 547K07| RHV072
CRLVHLGD051A00*| 48/50FC09| 582K/559K09| RGV/RAV102,120

NOTE(S):
a. Round tube plate fin outdoor coil only.

INSTALLATION

(ALL KITS EXCEPT CRLVHLGD024A00 AND 032A00)

  1. Verify the correct hail guard part number is provided for the desired rooftop unit size. See Table “Package Usage” on page 2.
  2. Remove the screws in the top panel of the rooftop unit above the condenser coil. Save the screws.
  3. Remove the screws at the base of the outdoor coil where the hail guard panel will be installed. Save the screws.
  4. Align the hail guard panel with the respective section of the outdoor coil and insert the top edge of the panel under the lip of the top panel. (See Fig. 1 and 2.)
  5. Re-insert top and bottom screws from Steps 2 and 3 to hold the hail guard in place.
  6. Insert side screws from the kit through the holes in the side(s) of the hail guard panels. The provided self tapping screws may be required for these screws.

Carrier CRLVHLGD004A00 Gas Heating-Electric Cooling Electric Cooling and
Heat Pump Units - fig 1

PART NUMBER SIDE PANEL END PANEL
TOP LEFT BOTTOM
BOTTOM RIGHT
CRLVHLGD004A00 0 0
CRLVHLGD011A00 0 0
CRLVHLGD012A00 0 0
CRLVHLGD013A00 0 0
CRLVHLGD014A00

See Fig. 2

CRLVHLGD015A00
CRLVHLGD016A00

CRLVHLGD020A00

CRLVHLGD021A00
CRLVHLGD022A00
CRLVHLGD023B00| N/A| 0| 2| 5| 2
CRLVHLGD024A00

CRLVHLGD032A00

| See Fig. 3
CRLVHLGD045A00| 0| 0| 3| 2| 0| 2| 5| 2
CRLVHLGD046A00| 0| 0| 3| 2| 0| 2| 5| 2
CRLVHLGD047A00| 0| 0| 3| 2| 0| 2| 6| 2
CRLVHLGD048A00| 0| 0| 3| 2| 1| 2| 7| 2
CRLVHLGD049A00| 0| 0| 3| 2| 1| 2| 7| 2
CRLVHLGD050A00| 0| 0| 3| 2| 1| 2| 6| 2

Carrier CRLVHLGD004A00 Gas Heating-Electric Cooling Electric Cooling and
Heat Pump Units - fig 2

PART NUMBER SIDE PANEL END PANEL
TOP LEFT BOTTOM
BOTTOM RIGHT
CRLVHLGD014A00 0 0
CRLVHLGD015A00 0 0
CRLVHLGD016A00 0 0
CRLVHLGD020A00 0 4
CRLVHLGD021A00 0 6
CRLVHLGD022A00 0 3
CRLVHLGD051A00 0 0

NOTE(S):
a. Plastic inserts and 7/8 in. long gasketed screws.
Fig. 2 — Louvered Hail Guard Screw Installation CRLVHLGD014A00, 015A00, 016A00,020A00, 021A00, 022A00, and 051A00

INSTALLATION
CRLVHLGD024A00, 032A00

  1. Verify the correct hail guard part number is provided for the desired rooftop unit size. See Table 2, “Package Usage,” on page 2.
  2. The units associated with this hail guard kit are shipped with a center post located on the end of the unit. It should have been removed during unit installation. This post is located approximately 1.5 ft from the left corner post on the end of the unit. Remove this post if it has not been removed already.
  3. Insert plastic inserts into both corner posts (6 inserts) and center post (2 inserts) located by the control box as indicated in Fig. 3.
  4. Align the hail guard panel with the respective section of the outdoor coil and insert the top edge of the panel under the lip of the top cover.
  5. Use the long 7/8 in. gasketed screws to secure the hail guard in the plastic inserts (8 locations). Use the shorter serrated screws to secure the panels to the remaining holes in the vertical direction. Use shorter serrated screws to secure the panels along the bottom of the panels.

Carrier CRLVHLGD004A00 Gas Heating-Electric Cooling Electric Cooling and
Heat Pump Units - fig 3

© 2023 Carrier
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480450-01
Printed in U.S.A.
Form No. IIK-CRLVHLGD04-08
4-23 Replaces: IIK-CRLVHLGD04-07

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