J TECH Quad Pro 24W Laser Head Instruction Manual
- October 30, 2023
- J TECH
Table of Contents
Instruction Manual – QUAD PRO 24W Laser Head
INSTRUCTION MANUAL – QUAD PRO 24W LASER HEAD
Version: 1.0
GENERAL
QUAD PRO 24W LASER HEAD OVERVIEW
The new Qual Pro 24W laser head is the optical combination of four 7W PRO
laser diodes. They are combined and then the beam is collimated and compressed
into a square, increasing the power density and making the beam equal in both
axes.
The magnetic shroud allows for easy mounting of the laser head to multiple
platforms and also provides a safety viewing window for the laser processing.
The focus lens of the laser has a fixed focus at ¼” below the shroud.
Lifetime of the laser at the recommended factory setting is 5,000 to 10,000
hours depending on the environmental conditions.
ABSOLUTE MAXIMUM RATINGS:
| Item | Absolute Maximum Ratings | Unit |
|---|---|---|
| Forward Current (Tc = 25°C) | 3.5 | A |
| Absolute Max Output Power | 26 | W |
| Allowable Reverse Current (Tc = 25°C) | 85 | mA |
| Lifetime @3 amps | 5000-1000 | Hours |
| Lifetime @3.5 amps | 1000 | Hours |
| Operating Case Temperature | 50 | °C |
ELECTRICAL / OPTICAL CHARACTERISTICS
| Item | Min | Typ. | Max | Unit |
|---|---|---|---|---|
| Typical Optical Output Power @3 amps | 22 | 24 | W | |
| Typical Optical Output Power @3.5 amps | 24 | 26 | W | |
| Typical Operating Current | 3 | A | ||
| Dominant Wavelength | 450 | 455 | 460 | nm |
| Threshold Current | 80 | 220 | mA | |
| Operating Voltage | 3.7 | 5.5 | V | |
| Focused Spot Size | .003×0.004 | 0.003×0.004 | 1 | Inch |
| Beam Divergence Full Angle (1/e^2) // | 5 | 14 | 25 | deg. |
| Beam Divergence Full Angle (1/e^2) – Perp | 30 | 44 | 50 | deg. |
-Above specifications are for reference purposes only and are subject to change. Figures in specifications may contain measurement errors.
GETTING STARTED
UNPACKING
Inspect the shipping container for damage. Verify the contents of the package:
- Dual Pro 24W Laser Head
- Focus Tool
- OD4+ Safety Goggles with Case
*Normally the Quad Pro laser will come in the bundle or kit with the safety interface board, power adapter, cables, and mounting kit. 
OPERATION
LASER FOCUS
The laser should be focused depending on what application you are completing.
In the case of engraving,the laser should be focused on the top of the wood.
In this case, the laser is fixed focus to ¼” below the laser shroud. For
engraving, you can focus the laser to the top surface of the material using
the focusing tool provided.
For cutting, we recommend putting the focus at the middle or the bottom of the material. For example, if you are cutting 1/8” material, then set the focus of the laser at 1/8”. If you are cutting ¼” material or more, then put the laser almost touching the material to allow for the focus to be at the bottom.
When cutting, set the laser focus to just above the wood to allow the focus to
be in the middle or on the bottom of the wood.
ADJUSTING FOCUS
The laser focus can be adjusted up about a total of 1” to allow for processing
3D objects. This is not recommended for all projects as the shroud will not be
protecting the beam area as much. Moving the laser down will move the shroud
up and allow it not to hit 3D objects in the way.
To move the laser down (and the shroud up), loosen the two screws in the back
of the laser and then slide the laser to the required height and tighten the
screws. To put the laser back, simply loosen the screws again and move the
laser up the slide to the top
*There is no need to adjust the factory focus setting of the laser unless you want to do 3D engravings. It is best to leave it at the factory setting.
BEAM PROFILE
The 24W Dual Pro laser uses proprietary technology inside the laser to combine
four rectangular beam profiles into one almost square beam profile. This is
done by alignment of multiple mirrors inside the laser heatsink perfectly with
the lens allowing them to focus to a small spot.
Kerf width (or “line interval” in Lightburn) will be the minimum spot size
plus the heat affected zone. This is shown in the following diagram.
pot size on wood typical is about 0.006″ or less. On Acrylic, it is 0.0045″.
On tile it is 0.0035″.
AIR ASSIST
The included air assist nozzle will help to keep smoke out of the lens and
improve the cut edge quality when cutting. We recommend always using air with
the air assist for a minimum to protect the lens.
Use between 9 PSI to 15 PSI for the air pressure. Common 50W aquarium pumps
will have this pressure. The air hose can be connected to the 6mm hose
connection on the air assist.
To remove the air assist to clean the lens, you can remove the two screws on
the side of the shielding piece to remove the shielding. Then, remove the m3
6mm screw holding the air assist nozzle on the laser. CLEANING THE LENS
We recommend cleaning the lens cover if you do not use the air assist or
accidentally do not use the air assist for a project. Debris and smoke can get
into the lens cover and the laser will process the glass, causing power loss
for the laser. This is especially needed for cutting projects. If your lens is
dirty, then it will significantly reduce the power level.
Clean it with a q tip and isopropyl alcohol. Dip the q tip in the alcohol and
then twist it on the lens cover. Let dry for 5 minutes before use.
OUTPUT CONDITIONS
The laser diode output will vary depending on the temperature. Warmer
temperature environments will reduce the power of the laser. Do not have the
laser in under 0 degrees C. The laser head will also require more current to
maintain the same amount of output power as the diodes degrade.
NORMAL OPERATING CONDITIONS:
The laser diode will operate at its optimal level for thermal performance at
the factory setting of 3 amps.
Additional current above this level will lead to possible degradation of the
laser output and thermal damage if additional precautions for thermal
management are not taken. It is possible to reduce the current on the diode to
increase the lifetime of the laser. Running at higher current levels reduce
the lifetime of the laser.
STATIC PRECAUTIONS
Take precaution when handling the laser head it is a static sensitive device.
Static electricity and electrical surges will degrade the performance of the
laser diode.
LASER SAFETY
Laser light can cause damage to eyesight and skin if proper laser safety is
not used. Always wear the appropriate laser goggles to prevent any laser
light, either directly or indirectly to contact the eye. Never expose skin
directly to laser radiation. Focused light will increase the safety hazard.
LASER CONNECTION
The laser will be part of the safety interface board. Connect it to the H3
output port on the safety interface board.
MOUNTING
The laser has several magnetic mounting kits available. Check the product website under the magnetic mounting kit section to see one for your machine or use the generic magnet mount. The magnet mount makes it easy to remove the laser when using the outer to carve. Simply disconnect the wires from the gantry connections and remove the laser from the mount. When you want to use the laser, then re-connect the wires and place the laser on the mount. The laser will have two screws on the back of the laser head. These will fit into the slots on the magnetic mount making the laser fit snugly into the mount. You can also lock it into the mount by tightening the screws once the laser has been attached to the mount.
DISCLAIMER
- All statements of safety are only applied when the laser is used in its intended purpose.
- You are legally responsible for any injury to anybody resulting from the use of or assembly of the laser or their finished products.
- This laser as a COMPONENT for integration in a machine and is not a full laser machine and will be legally responsible from any and all LIABILITIES.
J Tech Photonics, Inc. |
www.jtechphotonics.com
January 25th, 2023
Copyright 2023
References
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