EATON IF 1882 Champ VMVL and PVML LED Luminaires Installation Guide

EATON IF 1882 Champ VMVL and PVML LED Luminaires

APPLICATION

Champ® VMVL/PVML Series 3, 5, 7, 9, 11,13-M2
Champ® VMVL luminaires are suitable for use in certain hazardous (classified) areas as defined by the National Electrical Code (NEC®). Champ® PMVL luminaires are not suitable for use in these NEC classified areas.

Refer to the luminaire nameplate for specific classification information, maximum ambient temperature suitability and corresponding operating temperature (T-code).
Luminaire construction is designed for use indoors and outdoors in marine and wet locations, where moisture, dirt, corrosion, vibration and rough usage may be present.

VMVL

Input voltage:
UNV1

• 100-277 VAC, 50/60 HZ NEC
• 100-240 VAC, 50/60 HZ EN/IEC
• 127-250 VDC (excluding -S892 models)

UNV34
347-480 VAC, 50/60 HZ NEC/CEC

NEC/CEC

• Class I, Division 2, Groups A, B, C, D
• Class II, Groups E, F, G
• Class III
• Class I, Zone 2 AEx ec mb IIC Gc (UNV1 Only)
• Ex ec mb IIC Gc (UNV1)
• Zone 21 AEx, Ex tb IIIC Db (UNV1 Only)
• Simultaneous Presence
• Wet Locations, Type 4X

UL standards

• UL 844 Hazardous (Classified)
• UL1598 Luminaires, UL1598A Marine

CSA standard
CSA C22.2 No. 137

IEC/ATEX standards (UNV1 Only)

• IEC 60079-0, 7th Edition / EN IEC 60079-0:2018
• IEC 60079-0, 7th Edition / EN IEC 60079-0:2018
• IEC 60079-7:2010, 5.1 Edition / EN 60079-7:2015
• IEC 60079-31:2008, 2nd Edition / EN 60079-31:2014
• IEC 60529:2001 / EN 60529:2001
• IEC 60598-1:2008 / EN 60598-1:2008
• IEC 60598-2:2008 / EN 60598-2:2008
• IEC 60079-18:2017, 4.1 Edition / EN 60079-18:2015 + A1:2017

Luminaire markings (UNV1 Only)

• IECEx UL 13.0052X
• DEMKO 13 ATEX 1305741X
• DEMKO 13 ATEX 1475031X

100-277 VAC/127-250 VDC
(UNV1 base luminaire only)

II 3 G Ex ec mb IIC T Gc -40°C to +40°C
II 3 G Ex ec mb IIC T Gc -40°C to +55°C
II 3 G Ex ec mb IIC T* Gc -40°C to +65°C
II 2 D Ex tb IIIC T°C Db -40°C to +40°C
II 2 D Ex tb IIIC T°C Db -40°C to +55°C
II 2 D Ex tb IIIC T**°C Db -40°C to +65°C

PVML

Input voltage:
UNV1

• 100-277 VAC, 50/60 HZ
• 127-250 VDC(excluding -S892 models)

UNV34
347-480 VAC, 50/60 HZ

Certifications & compliances

• Wet location, Type 4X
• IP66

UL standards

• UL1598 Luminaires, UL1598A Marine
• UL8750
• UL50, UL50E

CSA standard
CSA C22.2 No. 250.0-08

IEC standard (UNV1 Only)
IEC 60598

For EMC compliance:
If the dimming interface of the LED driver are connected to an external dimmer which is not provided with the luminaire, a ferrite core must be used on the input and dimming lines. Approved ferrite cores are Fair-Rite P/N 0431167281.

WARNING
To avoid the risk of fire, explosion or electric shock, this product should be installed, inspected and maintained by a qualified electrician only, in accordance with all applicable electrical codes.

WARNING

To avoid electric shock:
Be certain electrical power is OFF before and during installation and maintenance.
Luminaire must be supplied by a wiring system with an equipment grounding conductor.

To avoid burning hands:
Make sure lens and housing are cool when performing maintenance.

WARNING
To avoid explosion:

• Make sure the supply voltage is the same as the luminaire voltage.
• Do not install where the marked operating temperatures exceed the ignition temperature of the hazardous atmosphere.
• Do not operate in ambient temperatures above those indicated on the luminaire nameplate.
• Use proper supply wiring as specified on the luminaire nameplate.
• All gasket seals must be clean.
• Before opening, electrical power to the luminaire must be turned off. Keep tightly closed when in operation.
• To reduce the risk of ignition due to electrostatic discharge, avoid contact with the luminaire while explosive atmosphere is present. Clean only with damp cloth.

INSTALLATION

MOUNTING
Mount the cover module in its support position.

• Ceiling and wall mount: mark and drill desired location on mounting surface. Secure with 1/4” (6mm) bolts or lag screws (not provided).
• Pendant, cone, stanchion mount: securely thread onto the appropriate NPT size conduit. Tighten set screw located in the conduit hub. See Figure 1.
• Eaton’s Crouse-Hinds HTL thread lubricant must be added to the conduit threads to prevent water from entering the luminaire.

WIRING:

1. Pull field wiring into cover module.
2. Close all unused conduit entries with conduit plugs provided. To prevent galling and to ensure watertightness, lubricate conduit plugs with Eaton’s Crouse-Hinds HTL lubricant before installing, and secure wrench-tight with at least five (5) full threads engaged (42-52 ft.-lb. for 3/4” plugs, and 58-68 ft.-lb. for 1” plugs).
3. Hang LED luminaire on the cover module hinge hook.
4. Connect supply wires to luminaire wire leads or terminal block per the attached wiring diagrams using methods that comply with all applicable codes. See Figure 2. Tighten all electrical connections.
5. Close driver housing onto cover module, making sure that all wires are safely inside driver housing. Tighten captive closing screw to 30 in.-lbs. (3.4 N-m). Ensure two (2) bosses on driver housing are in contact with cover module.
6. Turn power on.

P3001 WIRE GUARD INSTALLATION
Loosen but DO NOT completely remove wire guard screw. If already loosened, move to next step.

Set wire guard in place by pushing it over the bottom rim of the luminaire which is on the lowest casting until it sits in place above that rim. Ensure that the wire guard is in place around the complete bottom and is not partially in place above the rim.

For P3003 wireguard (used with UPLT suffix), ensure the two hooks are placed in between fins as shown in Figure 3. After this follow steps mentioned below.
Tighten the screw attached to wire guard until guard is securely attached to bottom casting. The screw will be tight enough when the wire guard can no longer easily rotate on the luminaire.

NOTE: The sheet metal tabs which the screw goes through do not need to be touching for the guard to be securely fastened; the wire guard will be secure without those two tabs touching one another.

PA3001 WIRE GUARD INSTALLATION

1. Line up the three wire guard mounting loops where the three screw locations are visible on lens bezel.
2. First, install the three #8-32 screws that were provided using hand tight torque.
3. Complete wire guard installation by tightening three wire guard screws to 20 in.-lbs torque.

CHAMP LED SAFETY CABLE (NEC/CEC ONLY)

1. Pass cable through the Kwik-Loc adjustment hole in the direction of the arrows (see Figure 5).
2. Locate attachment point in between two (2) of the housing fins, as shown in Figure 6.
3. Route secondary retention cable through attachment point on the fixture housing and back through the Kwik-Loc second adjustment pin hole in the direction of the arrows.
4. Connect cable to a permanent structure, or anchor (customer supplied).
5. Remove any slack to ensure the cable is taut and confirm engagement of the lock.

FIELD ASSEMBLED LUMINAIRES
Champ® VMVL and PVML Series Luminaires

MOUNTING MODULE NOTES:

• 2: indicates 3/4” NPT thread
• 3: indicates 1” NPT thread
• 4: indicates 1-1/2” thread
• Pendant, angled, ceiling and stanchion mounts have one (1) conduit entry; ceiling and wall mounts have five (5) conduit entries

MAINTENANCE

1. Perform visual, electrical and mechanical inspections on a regular basis. The environment and frequency of use should determine this. However, it is recommended that checks be made at least once a year. We recommend an Electrical Preventive Maintenance Program as described in the National Fire Protection Association Bulletin NFPA No. 70B: Recommended Practice For Electrical Equipment Maintenance (www.nfpa.org).
2. The lens should be cleaned periodically to ensure continued lighting performance. To clean, wipe the lens with a clean, damp cloth. If this is not sufficient, use a mild soap or a liquid cleaner such as Collinite NCF or Duco #7. Do not use an abrasive, strong alkaline or acid cleaner. Damage may result.
3. Visually check for undue heating evidenced by discoloration of wires or other components, damaged parts or leakage evidenced by water or corrosion in the interior. Replace all worn, damaged or malfunctioning components, and clean gasket seals before putting the luminaire back into service.
4. Electrically check to make sure that all connections are clean and tight.
5. Mechanically check that all parts are properly assembled.
6. For PVML series luminaire, if the lens is removed from the fixture, the lens gasket must be replaced.

PACKAGING, HANDLING AND STORAGE

• Indoor storage is required
• Products are rated for outdoor use, but must first be correctly installed for adequate ingress protection
• Cardboard boxes are likely to deteriorate overtime outdoors, therefore no exposure to rain, wind, sand, or snow is permitted during storage
• Poor storage in outdoor elements may result in damage product not covered by warranty
• Indoor storage conditions include:
  • -40C to +65C ambient temperature
  • Humidity < 60%
• Standard transportation techniques apply, including air and ground freight, and by vessel, for palletized quantities and individual boxes.

REPLACEMENT PARTS

Eaton’s Crouse-Hinds series VMVL and PVML Series Champ Luminaires are designed to provide years of reliable lighting performance. However, should the need for replacement parts arise, they are available through your authorized Eaton’s Crouse-Hinds distributor. Assistance may also be obtained through your local Eaton’s Crouse-Hinds representative.
Eaton’s Crouse-Hinds Sales Service Department, 1201 Wolf Street, Syracuse, New York 13208, Phone (866) 764-5454.

WARNING

To avoid electric shock:
Be certain electrical power is OFF before and during installation and maintenance. Luminaire must be supplied by a wiring system with an equipment grounding conductor.

To avoid burning hands:
Make sure luminaire is cool when performing maintenance.

INSTALLATION CHECKLIST

1. Verify sufficient HTL lubricant is on conduit plugs (recommend approximately 1/8” bead around the first thread of plug) and that all unused conduit entries on the cover module are closed with lubricated plugs.
2. Verify conduit plugs are installed to at least five (5) full threads into the cover module conduit entries.
3. Verify installed conduit plugs are torqued to 42-52 ft.-lbs. for 3/4” plugs and 58-68 ft.-lbs. for 1” plug.
4. Verify supply wires are connected to luminaire wire leads (or terminal block) per wiring diagrams for assemblies with UNV1 or UNV34 drivers.
5. Verify all electrical connections are tightened for assemblies with UNV1 or UNV34 drivers.
6. Verify all wires are safely and neatly inside driver housing and not on top of wire terminal for assemblies with UNV1 or UNV34 drivers. Close driver housing onto cover module.
7. Verify captive closing screw is tightened to 30 in.-lbs. (3.4 N-m) and two (2) bosses on driver housing are in contact with cover module.

All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Eaton’s Crouse- Hinds Division’s “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.

References

• NFPA
• NFPA

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