YARDMAX YGC060 22 In FWD 3 In 1 Gas Walk Behind Self Propelled Lawn Mower User Manual

YARDMAX YGC060 22 In FWD 3 In 1 Gas Walk Behind Self Propelled Lawn Mower

WARNING
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THE MACHINE. FAILURE TO COMPLY WITH THE SAFET Y INSTRUCTIONS IN THE MANUAL MAY RESULT IN PERSONAL INJURY.

Your new YARDMAX® lawn mower offers quality construction and is easy and safe to operate. With proper use and care, it gives many years of dependable service. Take on any job with ease, portability, and convenience while experiencing the durability of your new lawn mower!

Discover the YARDMAX Advantage
At YARDMAX, we understand that land ownership has its privileges, but it also comes with a great deal of responsibility. When duty calls and you need to respond, wi 11 you have what it takes to tame the great outdoors?
YARDMAX delivers the perfect combination of performance and practicality. An Outdoor Power Equipment (OPE) to get the job done right, at the right price. YARDMAX has a solution that’s right for you.

MAX Performance, MAX Value, MAX Support -that’s YARDMAX

• Backed by decades of proven manufacturing expertise
• Enhanced design features brings standard
• Engineered for the best user experience
• Quality metal used instead of plastic
• A robust warranty supports all products
• Budget-friendly prices make it practical YARDMAX
• Up for the job? YARD MAX is.

Introduction

WARNING
entire operator’s manual before using your new unit. Pay attention to all cautions and warnings.

This walk-behind self-propelled lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well- maintained lawns on residential properties. It is not designed for cutting brushes or for agricultural uses. It starts easy and cuts cleanly. The efficiency of the cutting system leaves your lawn looking spotless and clean.

ENGINE MANUAL
The Engine Manufacturer is responsible for all engine related issues with regard to performance, power rating, specifications, warranty, and service. For more information, please refer to the Engine Manufacturer’s owner/operator’s manual, packed separately with your unit.

EMISSION CONTROL SYSTEM
This equipment or its engine may include exhaust and evaporative emission control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an authorized engine manufacturer’s service center.

CALIFORNIA PROPOSITION 65WARNING

WARNING
Engine exhaust, some of its constituents and certain product components contain or emit chemicals known to the state of California to cause cancer and birth defects, or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

ENVIRONMENTAL

Recycle unwanted materials instead of disposing of them as waste. All tools, hoses, and packaging should be sorted, taken to the W<;:7 local recycling center, and disposed of in an environmentally safe way.

MODEL AND SERIAL NUMBERS
Record the model and serial number as well as date and place of purchase for future reference. Have this information handy when ordering parts/accessories, or when making technical/warranty inquiries.

DISCLAIMER
YARDMAX reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. The equipment described within this manual may be optional. Some illustrations may not apply to your unit.

SUPPORT
Have questions about your YARDMAX equipment? Call us at 847-327-0566 or 844-YARDMAX, email us at support@yardmax.com, or contact us via your favorite social media site.

SPECIFICATIONS

Cutting Height Options

Deck Material

| 7 positions

16Gauge

Deck Type| Stamped
Rear Bag Capacity| 2.12 cu.ft. (60L)
Engine| YARDMAX
Power Type| Gas
Starting System| Pull Cord
Displacement| 201 cc
Engine Torque| 9 ft.-lb
Fuel Tank Capacity| 0.34 gallon (1.3L)
Oil Capacity| 16.9 oz. (0.SL)
Recommended Oil Type

Wheels (Front)

| SAE 10W-30

8″

Wheels (Back)| 11″
Rear Wheel Height| High Wheel
Wheel Width| 2″
Double Ball Bearing Wheels| Yes
Recommended Terrain| Flat, Sloped, Uneven
Size of Yard| 1/2-1 Acre
Number of Blades| 1
Number of Handlebar Positions| 3
Weight (lbs)| 86 lbs
Assembled Dimensions (D x W x H)| 69″ X 22.9″ X 35.9″

SYMBOLS

The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.

DANGER
WARNING
CAUTION
FAST
SLOW
Read these instructions carefully
Wear approved hearing protection.
Wear eye protection with side shields marked to comply with ANSI Z87.1.
Do not touch parts that are hot from operation. It may result in serious burns’. Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
To reduce the risk of injury, keep hands and feet away from all pinch points, especially the cutting blades. Do not operate unless the discharge cover or grass bagger is in its proper place. If damaged, replace it immediately.
Never start or run the engine inside a closed or poorly ventilated area.
The engine exhaust contains carbon monoxide, an odorless and deadly gas.
Shut off the engine, disconnect the spark plug wire, and make sure all moving parts have stopped before cleaning, repairing, or inspecting the unit.
Make sure the engine is off when
Always stop the engine before refueling.
Gasoline and its vapors are extremely flammable and explosive. Never fuel the machine indoors or while the engine is hot or running.

Wipe up any gasoline that spills. Keep away from any flammables when operating the engine.
Keep hands and feet away from moving parts. Moving parts can crush or cut.
Use extra caution on slopes. The machine is heavy and can speed up when going downhill. Be prepared to maintain control of the machine. To avoid loss of control, operate across slopes, not up and down. When turning, turn uphill, not down. Do not operate on slopes greater than 15°.
Do not operate when children or others are around.
Do not allow the directional discharge chute to point in the direction of bystanders or pets.
Objects can be ejected by the blade. Thrown objects can result in personal injury or property damage.
Before and while walking backward, look be hind and down for small children, animals, or other risks that can cause you to fall.
Keep hands and feet away.

SAFETY

The definitions below give the level of severity for each signal word.

DANGER
This symbol points out important safety instructions. This machine was built to be operated according to the safe operation practices in this manual. Carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes, and feet and throwing foreign objects. Failure to observe the safety instructions could result in serious injury or death.

WARNING
This symbol points out safety instructions. Read and follow all instructions before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

CAUTION
This symbol indicates a hazard, which, if not avoided, may result in minor or moderate injury.

NOTE
This information makes the product easier to use.

GENERAL SAFETY RULES

UNDERSTAND YOUR MACHINE
Read this manual and the labels affixed to the machine to understand its limitations and potential hazards before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manuals before operation.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental injuries and/or property damage. Keep this manual and engine manual in a safe place for future and regular reference. If the unit is to be used by someone other than the original purchaser or loaned, rented, or sold, always provide this manual and any needed safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and property.
This machine is a precision piece of power equipment, not a
YG2860PM02- 2208

plaything. Therefore, exercise extreme caution at all times. This machine has been designed to perform one job: to mow the grass. Do not use it for any other purpose.
Do not force the machine. Use the machine correctly. The machine does the job more efficiently and safely at the rate it was designed.

PERSONAL SAFETY
Do not permit children to operate this machine at any time. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine. To help avoid blade contact or a thrown object injury, stay in the operator zone behind handles and keep children, pets, and other people not using the unit away from the work area. Be alert and shut off the unit if anyone enters the work area. Keep children under the watchful care of a responsible adult. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects, which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid the discharge of material toward roads, sidewalks, bystanders, and the like. Also, avoid discharging material against a wall or obstruction, which may cause discharged material to ricochet back toward the operator; this may cause personal injury.

Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and stilettoed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or lightweight (e.g., canvas) shoes. Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when operating and while performing an adjustment or repair. Always use approved ear protection while you operate the product. Noise for a long period can cause noise-induced hearing loss. Always keep hands and feet away from all moving parts and under the cutting deck. Contact with moving parts and/or blades can amputate fingers, hands, toes, and feet. A missing or damaged discharge cover can cause blade contact or thrown object injuries. Do not use a damaged product. Obey the maintenance schedule. Only do the maintenance work that you find an instruction about in this manual.

ENGINE SAFETY

WARNING
This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrestor meeting applicable local or state laws (if any).

If a spark arrestor is used, it should be maintained in effective working order by the operator. In the State of the California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. Never start or run the engine inside a closed area. The exhaust fumes are dangerous, containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well- ventilated outdoor area. Do not tamper with the engine to run it at excessive speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual. The muffler keeps the noise levels to a minimum and sends the exhaust fumes away from the operator. Do not use the product if the muffler is missing or defective. A defective muffler increases the noise level and the risk of fire. Examine the muffler regularly to make sure that it is attached correctly and not damaged. Muffler and engine become hot and can cause burns. Do not touch. Do not modify the engine. To avoid serious injury or death, do not modify the engine in any way. Tampering with the governor setting can lead to a runaway the engine and cause it to operate at unsafe speeds. Never tamper with the factory setting of the engine governor.

FUEL SAFETY
Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury. When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or allow sparks, open flames, or other sources of ignition near the area while adding fuel or operating the unit. Never fill the fuel tank indoors. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks in the fuel system. Loosen the fuel tank cap slowly to relieve any pressure in the tank.

Never overfill the fuel tank. Fill the tank to no more than 1/2″ below the bottom of the filler neck to provide space for expansion as the heat of the engine can cause fuel to expand. Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. Do not start the product if there is fuel or engine oil on the product. Remove the unwanted fuel/oil and let the product dry. When fuel is spilled on yourself or your clothes, wash your skin and change clothes immediately.
Store fuel in containers specifically designed and approved for this purpose.

Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other sources of ignition. Never store fuel or a machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or any other source of ignition, such as a water heater, furnace, or clothes dryer. Allow the engine to cool before storing it in any enclosure.

Product liability
As referred to in the product liability laws, we are not liable for damages that our product causes if:

•  Remove the product is incorrectly repaired.
• Remove the product is repaired with parts that are not from the manufacturer or not approved by the manufacturer.
• Remove the product has an accessory that is not from the manufacturer or not approved by the manufacturer.
• Remove the product is not repaired at an approved service center or by an approved authority.

SPECIFIC SAFETY RULES

OPERATION SAFETY
This machine has been designed to perform one job: to mow grass. Do not use it for any other purpose. Operate the product only in daylight or in good artificial light. Walk, never run. Stop the blade when crossing gravel drives, walk, or roads. A missing or damaged discharge cover can cause blade contact or thrown object injuries. Many injuries occur as a result of the mower being pulled over t he foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling: release the handle immediately. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction, first look down and behind to avoid tripping, and then follow these steps:

• Step back from the mower to fully extend your arms forward.
• Be sure you are well balanced with sure footing.
• Pull the mower back slowly, no more than halfway toward you.
• Repeat these steps as needed.

Do not touch parts that are hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. Serious burns may result. Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching. Stay alert, watch what you are doing, and use common sense when operating the machine. Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear

YG2860PM02- 2208

protective footwear that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations. Do not engage the self-propelled mechanism on machines so equipped while starting the engine. The blade control lever (engine start/stop control lever) is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control lever (engine start/stop control lever) must operate easily in both directions and automatically return to the disengaged position when released.

Never operate the mower on wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing, release The blade control lever (engine start/stop control lever) immediately and the blade will stop rotating within three seconds.
Shut the engine off and wait until the blade comes to a complete stop before removing the grass bagger or unclogging the chute. The cutting blade continues to rotate for a few seconds after the blade control is released. Never place any part of the body in the blade area until you are sure the blade has stopped rotating. Never operate a mower without a proper trail shield, discharge cover, grass bagger, blade control lever (engine start/stop control lever), or other safety protective devices in place and working. Never operate a mower with damaged safety devices. Failure to do so can result in personal injury. Never attempt to make a wheel or cutting height adjustment while the engine is running. When starting the engine, pull the cord slowly until resistance is felt, then pull rapidly. Rapid retraction of the starter cord. (kickback) will pull hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.

If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
This manual cannot include all situations that can occur when you use the product. Be careful and use your common sense. Do not operate the product or do maintenance to the product if you are not sure about the situation. Contact Customer Support for assistance.

SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on slopes requires extra caution. The machine is heavy and can speed up when going downhill. Be prepared to maintain control of the machine. If you feel uneasy on a slope, do not mow it. If the slope is greater than 15 degrees, do not mow it. Mow across the face of slopes, never up and down, to avoid loss of control. Exercise extreme caution when changing direction on slopes; watch for holes, ruts, rocks, hidden objects, or bumps that can cause you to slip or trip. Tallgrass can hide obstacles.
Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately and the blade will stop rotating. Do not mow near drop- offs, ditches, or embankments, because you could lose your footing or balance.

WORK AREA SAFETY
Remove branches, twigs, stones, and other objects from the lawn before you start to cut. Keep persons, including children, and animals at a safe distance from the work area. Objects that hit against the cutting equipment can be ejected and cause damage to persons and objects. Do not use the product in bad weather, including fog, rain, moist or wet locations, strong winds, intense cold, and risk of lightning. Doing work in bad weather can cause fatigue and dangerous conditions, such as slippery surfaces. Examine your work area to make sure that your control of the product cannot be prevented. Be careful of roots, stones, twigs, pits, and ditches. High grass can conceal obstacles. (kickback) will pull hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. This manual cannot include all situations that can occur when you use the product. Be careful and use your common sense. Do not operate the product or do maintenance to the product if you are not sure about the situation. Contact Customer Support for assistance.

SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on slopes requires extra caution. The machine is heavy and can speed up when going downhill. Be prepared to maintain control of the machine. If you feel uneasy on a slope, do not mow it. If the slope is greater than 15 degrees, do not mow it. Mow across the face of slopes, never up and down, to avoid loss of control. Exercise extreme caution when changing direction on slopes; watch for holes, ruts, rocks, hidden objects, or bumps that can cause you to slip or trip. Tallgrass can hide obstacles.
Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately and the blade will stop rotating. Do not mow near drop- offs, ditches, or embankments, because you could lose your footing or balance.

WORK AREA SAFETY
Remove branches, twigs, stones, and other objects from the lawn before you start to cut. Keep persons, including children, and animals at a safe distance from the work area. Objects that hit against the cutting equipment can be ejected and cause damage to persons and objects. Do not use the product in bad weather, including fog, rain, moist or wet locations, strong winds, intense cold, and risk of lightning. Doing work in bad weather can cause fatigue and dangerous conditions, such as slippery surfaces. Examine your work area to make sure that your control of the product cannot be prevented.

• Be careful of roots, stones, twigs, pits, and ditches.
• High grass can conceal obstacles.

CONTENTS SUPPLIED

Your YARDMAX lawn mower contains the following:

1. Main Machine
2. Side Discharge Chute
3. Grass Catcher
4. Product Adapter
5. Operator’s Manual and Engine Manual
6. Funnel
7. Tools for Spark Plug Assembly
8. Engine Oil

ASSEMBLY

This lawn mower comes assembled and only needs simple unfolding and fastening. Follow the below instructions:

HANDLEBARS

1.  Slowly move the folded handlebars back to the working position. (See Figure 2, illustration 1)

2. Unlocking the knobs, attached the short studs into any one of the three holes in the handle bracket. (See Figure 2, illustration 2)
   NOTE
   The three holes in the handle bracket are for three different handle heights. Quickly switch between the three holes by unlocking the knob, adjusting and then releasing.

3.  Tighten the wing knobs and bolts that connected the upper handle and the lower connecting handlebars. (See Figure 2, illustration 3)

4. Cut the cable tie to release the engine start/stop control lever and the drive control lever. (See Figure 2, illustration 4)

ENGINE STARTER POSITIONING

1. Hold the engine start/stop control lever against the upper handle. (See Figure 3, Illustration 1)
2. Slowly pull the starter rope handle from the engine and slip the starter rope into the rope guide. (See Figure 3, Illustration 2)

SIDE DISCHARGE CHUTE

1. Lift the mulch cover on the side of the mower. (See Figure 4, Illustration 1)
2.  Slide the two hooks of the side discharge cover under the hinge pin on the mulch cover assembly. Lower the mulch cover. (See Figure  Illustration2)

WARNING
Do not remove side much cover at any time, even when you are not mulching.

GRASS CATCHER

1. Lift the mower’s rear discharge door.
2. Slide the support studs at the front of the grass catcher frame into the V-shaped groove of the left and right handle brackets. Let go of the rear discharge door so that it rests on the grass catcher. (See Figure5).

KNOW YOUR MACHINE

FEATURES AND CONTROLS

Engine Start/Stop Control

The engine start/stop control is attached to the upper )) handle of the mower. Depress and squeeze it against the upper handle to operate the unit. Release it to stop the engine and blade.

WARNING
This engine start/stop control is a safety device. Never attempt to bypass its operation.

Cutting Height Adjustment Lever
Move this lever to the desired position to change the cutting height.

Mulch Cover
The mulch cover is used for mulching purposes. Instead of collecting the grass clippings in a grass catcher or using the side discharge chute, some mower models have the option of recirculating the clippings back to the lawn. This is called mulching.

Drive Control Lever
The drive control lever is located on the upper handle and is used to engage the drive. Pull the drive control lever against the handlebar to engine the drive, release it to disengage the drive.

Side Discharge Chute
Your mower is shipped as a mulcher. To discharge the grass clippings to the side instead, follow the instructions on page 12 in the Assembly section to
attach the side discharge chute.

WARNING
Keep hands and feet away from the chutearea on cutting deck. Refer to warning label on the unit.

Grass Catcher
Use the grass catcher to collect the grass clippings while you are operating the mower. Follow the instructions on page 12 in the Assembly section to
attach the grass catcher.

Recoil Starter
The recoil starter is attached to the right upper handle. Stand behind the unit and pull the recoil starter rope to start the unit.

Speed Control Lever
Push the speed control hand toward the rabbit (9) to increase the speed, and push toward the turtle (-a.) to decrease the speed.

OPERATION

NOTE
This unit is shipped without gasoline or oil in the engine. Be certain to service the engine with gasoline and oil as instructed in the Engine Operator’s Manual before starting or running your machine.

ADDING OIL TOTHE ENGINE

1. Make sure the lawn mower is on a flat, level surface.
2. Remove the oil fill cap/dipstick to add oil.
3. Using a funnel, add oil up to the FULL mark on the dipstick (See engine manual for oil capacity, oil recommendation, and location of fill cap.

CAUTION
DO NOT OVERFILL. Check engine oil level daily and add as needed.

ADDING GASOLINE TO THE ENGINE

WARNING
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline.

WARNING
Fill the fuel tank outdoors, never indoors. Gasoline vapors can ignite if they collect inside an enclosure. It can result in explosion.

1. The engine must be off and allowed to cool at least three minutes before adding fuel.
2. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel recommendation, and location of the fuel cap.)

CAUTION

IMPORTANT: DO NOT OVERFILL!

This equipment and/or its engine may include evaporative emissions control system components, required to meet EPA and/or CARB regulations, that will only function properly when the fuel tank has been filled to the recommended level. Overfilling may cause permanent damage to evaporative emissions control system components. Filling to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention while filling the fuel tank to ensure that the recommended fuel level inside the tank is not exceeded. Use a portable gasoline container with an appropriately sized dispensing spout when filling the tank. Do not use a funnel or other device that obstructs the view of the tank filling process. Reinstall the fuel cap and tighten it. Always clean up spilled fuel.

CUTTING HEIGHT ADJUSTMENT
The cutting height can be adjusted to 7 different positions. Raise wheels for low cut and lower wheels for a high cut. Adjust cutting height to suit your requirements. The medium position is best for most lawns.

WARNING
Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.

To change cutting height, squeeze the height adjustment lever in the direction of the wheel. Move the wheel up or down for your cutting requirements. (See Figure 6)

NOTE
For rough or uneven lawns, move the height adjustment lever to a higher position. This will prevent you from cutting the grass too close to the ground.

BLADE CONTROL

WARNING
Be sure no one other than the operator is standing near the lawn mower while starting the engine or operating the mower. Never run the engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair, and lose clothing away from any moving parts on the engine and lawn mower. Refer to the Engine Operator’s Manual for detailed instructions on starting and stopping the engine.

1. Standing behind the mower, squeeze the engine start/stop control lever against the upper handle.
   WARNING
   Rapid retraction of the starter cord (kickback) will pull your hand and arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.

2. Holding the engine start/stop control lever firmly, grasp the recoil starter handle and pull the rope out with a rapid, continuous, full arm stroke. Keeping a firm grip on the starter handle, let the rope rewind slowly.

3. Pull the recoil starter until engine compression has become difficult to pull. Let the recoil return to the home position, then pull quickly to start the engine. Repeat steps as needed.

SELF PROPELLED

NOTE
Once the engine is running and while using the mower, continue holding the engine start/stop control lever against the upper handle.

1. Pull the drive control lever in the direction of the handlebar.
2. Push the speed control hand toward the rabbit (‘c,) to increase the speed, and push toward the turtle ( … ) to decrease the speed.
3. Release the drive control lever to disengage the drive, for example when you go near an obstacle. (See Figure 7)

HANDLE HEIGHTS ADJUSTABLE

The three holes in the handle bracket are for three different handle heights. Quickly switch between the three holes by unlocking the knob, adjusting, and then releasing. (See Figure 8).

BASIC CUTTING PROCEDURE

• Always cut with a sharp blade for the best results. A blade that is not sharp cuts unevenly and lets the grass become yellow on the surface of the cut.

• Do not cut more than 1/3 of the length of the grass. This especially applies during dry periods. Cut first with the cutting height set high. Then examine
  the result and lower it to an applicable height. If the grass is too long, operate slowly and cut two times if necessary.

• For very heavy cutting, decrease the width of the cut by making an overlap of the cut path and cutting slowly.

• Cut in different directions each time to prevent stripes on the lawn.

• Regularly hose the grass catcher with water and let dry before use. Pores in cloth grass catchers can become filled with dirt and dust with the operation. The grass catcher will then collect less grass.

• The side discharging mode of your product is the best cutting mode. If you try to cut a large quantity of grass and the product does not operate correctly, or has decreased operation time, change the product to side discharging mode for better performance and operation time.

USING AS MULCH ER
For mulching grass, remove the side discharge chute from the mower. When you remove the side discharge chute, the mulch cover will close. For effective mulching, do not cut wet grass. If the grass has been allowed to grow in excess of four inches, mulching is not recommended.

SIDE DISCHARGE MODE
Open the mulch cover and install the side discharge deflector. (See Figure 9)

Figure 9

STOPPING THE MACHINE
Release the engine start/stop control lever to stop the engine and blade. (See Figure 10).

WARNING
Wait for the blade to stop completely before performing any work on the mower.

EMPTYING THE GRASS CATCHER

CAUTION
Do not drag the bag when you empty the grass catcher to prevent wear.

1. Flip the rear discharge door up. (See Figure 11, illustration 1)

2. Lift the grass catcher with the frame handle. (See Figure 11, illustration 2)

3. Remove grass clippings from the grass catcher from below the handle.

4. Empty grass clippings from the bag with the frame handle.

MAINTENANCE

MAINTENANCE SCHEDULE
In the maintenance schedule, you can see which parts of your machine require maintenance, and at which intervals it should take place. The intervals are calculated based on the average use of the machine and may differ depending on the rate of your personal use.

WARNING
Always stop the engine, allow the engine to cool, disconnect spark plug, and ground against the engine before performing any type of maintenance on your machine.

*Clean more often under dusty conditions or when airborne debris is present. Replace the air cleaner if very dirty.

GENERAL RECOMMENDATIONS

• Always observe safety rules when performing any maintenance.
• The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, an operator must maintain the lawn mower as instructed here.
• Changing engine-governed speed will voids the engine warranty.
• All adjustments should be checked at least once each season.
• Periodically check all fasteners and make sure these are tight.

LUBRICATION

1. Lubricate pivot points on the blade and drive controls at least once a season with light oil. These controls must operate freely in both directions. (See Figure 12)

2. The transmission is pre-lubricated and sealed at the factory and does not require lubrication.

3.  Follow the Engine Operator’s Manual for lubrication schedule and instructions for engine lubrication.

DECKWASH
Your mower’s deck is equipped with a female adapter on its surface as part of its deck wash system. Use the deck wash to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. Complete the following steps after each mowing:

1. Push the mower to a level, clear location on your lawn, near enough for your garden hose to reach.

2. Remove the grass catcher and discharge chute if attached. Close mulcher door.
   NOTE
   Water, grass and other debris will drain from beneath the mower housing during the washout process.
   WARNING
   Be sure the garden hose is not routed under the lawn mower housing or entangled in the wheels.

3.  Attach the garden hose with the male adapter (user supplied) to the female adapter on your deck’s surface. (See Figure 13).
   If your garden hose connector is a quick coupler type, follow the below steps to connect: Remove the female adapter that is originally equipped on the deck, and replace it with the product adapter in the hardware plastic bag. Attach the garden hose with the quick coupler (user supplied) to the product adapter on your deck’s surface. (See Figure 14).

4. If your garden hose connector is a quick coupler type, follow the below steps to connect:

5. Remove the female adapter that is originally equipped on the deck, and replace it with the product adapter in the hardware plastic bag. Attach the garden hose with the quick coupler (user supplied) to the product adapter on your deck’s surface. (See Figure 14).
   WARNING
   Do not engage the drive system during the washout process.

6. Run the engine for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly rinse.

7. Release the engine start/stop control lever to stop the engine and blade.
   WARNING
   Do not remove hose from fitting while engine is running. Water in engine can result in shortened engine life. ‘

8. Turn the water off and detach the quick coupler or adapter.

9. After cleaning your deck, restart the mower. Keep the engine and blade running for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly dry.

ENGINE CARE

A list of key engine maintenance jobs required for good performance by the mower is listed below. Follow the Engine Operator’s Manual for a detailed list and instructions.

• Maintain oil level as instructed in Engine Operator’s Manual.
• Serviceaircleanerevery25 hours of use under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicate that the air cleaner should be serviced. To service the air cleaner, refer to the Engine Operator’s Manual.
• Clean spark plugs and reset the gap once a season. Spark plug replacement is recommended at the start of each mowing season. Check Engine Operator’s Manual for correct plug type and gap specifications.
• Clean the engine regularly with a cloth or brush. Keep the top of the engine clean to permit proper air circulation. Remove all grass, dirt, and combustible debris from the muffler area.
• Engines stored between 30 and 90 days need to be treated with a gasoline stabilizer to prevent deterioration and gum from forming in the fuel system or on essential carburetor parts.

CLEANING THE GRASS CATCHER
Pores in cloth grass catchers can become filled with dirt and dust during operation. This causes the grass catcher to collect less grass. To prevent this, regularly hose the grass catcher off with water and let it dry before using.

• Examine the grass catcher frequently for wear or deterioration. Replace if necessary.

CHANGING THE ENGINE OIL
For more details about when to change the oil, see the Maintenance Schedule on page 19. To change the oi I, use the following procedure.

NOTE
Run the engine for a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants. We recommend that you use AP/SERVICE Category SJ class or higher oil.

1. Move the machine to a level surface.

2. Refer to the maintenance safety section on page 9 before doing the oil change.

3.  Remove the dipstick by rotating the cap counterclockwise and pulling it out. (See Fisure 15)

4. Tip the machine onto its side (so that the air filter is up) to drain the used oil from the oil-fill tube. (See Figure 16)
   WARNING
   Always keep the air filter up and carburetor facing whenever needed to tip the machine onto its side.
   

5. After draining the used oil, return the machine to the operating position.

6. Carefully pour about 3/4 of the engine capacity of oil into the oil-fill tube.

7. Wait 3 minutes for the oil to settle in the engine.

8. Wipe the dipstick clean with a clean cloth.

9. Insert the dipstick into the oil-fill tube, then remove the dipstick.

10. Read the oil level on the dipstick. (See Figure 15)

• If the oil level on the dipstick is too low, carefully pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps 8 through 10 until the oil level on the dipstick is correct.
• If the oil level on the dipstick is too high, drain the excess oil until the oil level on the dipstick is correct

WARNING
If the oil level in the engine is too low or too high and you run the engine, you may damage the engine.

Install the dipstick into the oil-fill tube securely.
Recycle the used oil properly.

BLADE CARE

WARNING
Always stop the engine before you do work on the blade. The blade continues to rotate after the throttle has been released. Make sure that the blade is fully stopped and disconnect the spark plug cap before you start work.

WARNING
with the blade can result in serious personal injury. Wear gloves when servicing the blade.

1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. (See Figure 17)
   

2.  Examine the blade whenever you run out of fuel. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.

3. Tip the machine onto its side with the air filter and carburetor facing up. Use a block of wood to hold the blade steady. (See Figure 18)
   WARNING
   Always keep the air filter and carburetor facing up them.
   NOTE
   You will need a torque wrench to install the blade properly.

4. Remove the blade, saving all mounting hardware. Examine the blade support and blade bolt to see if there is damage. Examine the motor shaft to make sure that it is not bent. (See Figure 19) CAUTION
   Use only a replacement blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

5. Install the new blade. Use a block of wood between the blade and lawn mower housing and tighten the blade bolt, turning clockwise. The recommended tightening torque is 33.3-40ft.-lb. (45-55 Nm).(See Figure 20)

CAUTION
To ensure safe operation of your mower, periodically check the blade bolt for correct torque. 

NOTE
Blade bolt is heat treated If bolt needs replacing, replace only with approved bolt. 

SPEED CONTROL ADJUSTMENT
When the drive starts feeling slow you need to adjust the speed control cable. See the below CABLE ADJUSTMENT section.

DRIVE CONTROL ADJUSTMENT
You will need to adjust the drive control cable if the mower doesn’t propel itself with the drive control engaged. See the below CABLE ADJUSTMENT section.

ENGINE START/STOP CONTROL ADJUSTMENT
When depress the engine start/stop lever against the upper handle, and pull the recoil starter several times, the engine doesn’t start, you must tighten the engine start/stop control cable. See the below CABLE ADJUSTMENT section. (See Fisure 21) CABLE ADJUSTMENT

1. Loosen the jam nut. (See Figure 22, Illustration 1)
2. Rotate the turnbuckle to loosen or tight the cable. (See Figure 22, Illustration 2)
3. Tighten the jam nut. (See Figure 22, Illustration 3)

BELT REPLACEMENT

WARNING
Always keep the air filter and carburetor facing up whenever needed to tip the machine onto its side.

1. Remove the bolt fix the blade and remove the blade (See Figure)
   

2. Remove the four M6x12 bolts fixing the engine pulley cover and put the engine pulley cover aside. (See Figure 24)

3. Remove the five bolts fix the front belt cover and removing the front belt cover. (See Figure 25)
   

4. First remove the cable on the tension roller plate, then remove the bolts fixing the tension roller plate, and the tension roller plate, and finally remove the front end of the V-belt. (See Figure 26 illustration 1 & illustration 2)

5. Remove the rear end of the V-belt. Replace the new belt and restore it. (See Figure 27)

6. Assemble the machine in reverse order.

REPLACE THE WHEEL

1. Stop the engine and make the machine on a flat surface .

2. Remove the wheel nut and wheel from the wheel axle, using a 15 mm socket wrench. (See Figure 28)
   

3. Assemble the new wheel with wheel nut. (See Figure 29&30)

CAUTION
Make ensure the inner gear ring of the wheel and the gear of the wheel guard are meshed in place.

TRANSPORT AND STORAGE

• The following steps should be taken to prepare your lawn mower for storage.
• Keep all equipment safe during transportation to prevent damage and accidents.
• For storage, keep equipment in a lockable area away from children and persons that are not approved.
• Do not store next to corrosive materials, such as fertilizer.
• For storage, keep the product and equipment in a dry and frost­ proof area.

When loading or moving the product, do not go more than the maximum recommended operation angle of 15 degrees. Empty the fuel tank by operating the product until the tank is empty.

NOTE
Old fuel in the fuel tank is the leading cause of hard starting. Do not store fuel without fuel stabilizer more than 30 days, and do not store stabilized fuel more than 90 days.

Remove the spark plug, pour a tablespoon (5-10 cc) of clean engine oil into the cylinder, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season. Loosely install the spark plug.

• Drain the engine oi I.
• Clean the product.
• Tighten bolts and nuts.
• Replace or repair damaged components.
• Touch up all rusted or damaged paint surfaces. Sand lightly before painting.
• Use the correct protective cover on the product to keep it dry.
• Do not use plastic because it lets condensation collect and causes corrosion on the product

NOTE

• Clean and lubricate mower thoroughly as described in Maintenance section.
• Apply a coat of chassis grease to mower’s cutting blade to prevent rusting.
• Refer to Engine Operator’s Manual for the correct engine storage instructions.

WARNING
Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.

TROUBLESHOOTING

Problem : Cause : Remedy

• The engine fails to start
  • Blade control disengaged.
  • Spark plug boot disconnected.
  • Fuel tank empty or stale fuel.
  • Engine not primed (If equipped with primer).
  • Faulty spark plug.
  • Engine flooded.
  • Engage blade control.
  • Connect the wire to spark plug boot.
  • Fill tank with clean, fresh gasoline.
  • Prime engine as instructed in the Operation section of the Engine Manual.
  • Clean, adjust gap or replace.
  • Wait a few minutes to restart.
• Hard to start or blowing white smoke
  • Air niter, carburetor and spark plug polluted by oil and gas spilled from tipping on the incorrect side.
  • Replace air niter. Clean carburetor and spark plug.
• Engine runs erratic
  •  Spark plug boot loose.
  • Stale fuel.
  • Vent in gas cap plugged.
  • Water or dirt in the fuel system.
  • Dirty air cleaner.
  • Blocked fuel line.
  • Spark plug boot loose.
  • Stale fuel.
  • Vent in gas cap plugged.
  • Water or dirt in the fuel system.
  • Dirty air cleaner.
  • Blocked fuel line.
• Engine overheats
  • Engine overheats
  • Fill crankcase with proper oil.
  • Clean the area around and on top of the engine.
• Idles poorly
  • Spark plug fouled, faulty, or gap too wide.
  • Dirty air cleaner.
  • Spark plug fouled, faulty, or gap too wide.
  • Dirty air cleaner.
• Excessive vibration
  • Cutting blade loose or unbalanced.
  • Bent cutting blade.
  • Tighten blade and adapter. Balance blade.
  • Replace blade.
• The mower will not mulch grass
  • Cutting blade loose or unbalanced.
  • Bent cutting blade.
  • Tighten blade and adapter. Balance blade.
  • Replace blade.
• The mower will not mulch grass
  • Wet grass.
  • Excessively high grass.
  • Dull blade.
  • Wet grass.
  • Excessively high grass.
  •  Dull blade.
• Uneven cut
  • Buildup of grass, leaves, and debris under mower.
  • Dull blade.
  • Clean the underside of mower housing.
  • Sharpen or replace the the blade.
• Grass catcher not filling
  • Cutting height too low.
  • Worn blade.
  • Catcher not venting air.
  • Raise height of cut.
  • Replace the blade.
  • Clean/ inspect grass catcher.
• Mower will not self propel
  • Belt not installed properly.
  • Debris clogging drive operation.
  • Damaged or worn belt.
  • Drive control out of adjustment.
  •  Check belt for proper pulley installation and movement.
  • Stop engine, disconnect spark plug boot, and clean out debris.
  • Inspect and, if necessary, see page 24 to have belt replaced.
  • Adjust drive control. Refer to page 23.

PARTS DIAGRAM

YG2860 PARTS LIST

1. Drive Control Bar 1
2. Bolt M8x35 2
3. Engine Start/Stop Control Lever 1
4. Bushing 2
5. Acorn NutM6 2
6. Engine 1
7. Flat Washer 6 5
8. Lock Nut M6 13
9. Speed Control Lever Holder-Right 1
10. Mulching Rear Cover 1
11. Speed Control Lever Holder 1
12. Hexagon Head Self-tapping Screw ST6.3x19C 9
13. NutM6 1
14. Hexagon Head Self-tapping Screw 4 ST6.3x25C
15. Upper Handle 1
16. Speed Control Lever 1
17. HMa6lfx 1R
18. und Head Square Neck Bolt 2
19. Ratchet Wheel 1
20. Mulch Handle 1
21. Catch Pawl 1
22. Cross Recessed Tapping Screw 3 ST6.3×19
23. Thrust Spring 1
24.  Side Discharge Chute 1
25. Pawl Shaft 1
26. Engine Bolt Washer 3
27. Rope Guide 1
28. Bolt M8x25 3
29.  ThinNutM6 1 Mulching Side Cover 47 1
30. Speed Control Lever Holder-Left Cover 1
31. Mulching Side Cover Rotating Shaft 1
32. Flat Washer 10 1
33. Torsion Spring 1
34.  Lock NutM6 1
35. Mulching Side Cover Mounting Plate 1
36.  Cross Recessed Tapping Screw 1
37. Bolt M5x12 ST2.9×9.SC 6
38. Bolt M6x70 1
39. Rear Discharge Cover 1
40. ScrewM6x35 1
41. Right Torsion Spring 1
42. Compression Spring 1
43. Rear Discharge Cover Seal Plate 1
44. Spacer Bush 1
45. Left Torsion Spring 1
46. Arc Half Round Head Bolt M8x50 2
47. Cross Recessed Tapping Screw 4 ST6.3x19C
48. Wing Knob 2 Hexagon Head Self-tapping Screw 57 1
49.  Lower Connecting Handlebar 2 ST 4.8×9.SF
50. Cable Clamp 4
51. Right Handle Bracket 1
52.  Unlock Knob 2
53. Lock Nut MB 2
54. Elastic Pin 2×12 2
55. Left Handle Bracket 1
56. Plastic Seat 2
57. Rear Baffle 1
58. Positioning Pin Bushing 2
59. Bolt M6x12 9
60.  Spring 2 63 Engine Pulley Cover 1
61. Positioning Pin 2
62. Grass Bag 1
63.  I Parts List YG2860Pfv102 – 2208
64. No. Description Qty No.
65. Description Qty
66. Grass Bag Holder 1
67. Rotating Shaft Support Plate-Right 1
68.  Front Belt Cover 1
69. ScrewM6x12 2
70. Speed Adjustment Cable 1
71. Transmission Box Retaining Plate 1
72.  V-BeltZ838 1
73. Front Shaft Transmission Box 1
74. Engine Pulley 1
75. Pin 5×35 1
76. Screw M6x8 1
77. Speed Regulating Spring Holder 1
78.  Flat Key 1
79. Speed Regulating Spring 1
80.  Woodruff Key 1
81. Sliding Belt Pulley Assembly 1
82.  Bushing 1
83. Fixed Belt Pulley Assembly 1
84. Blade Support Seat 1
85. Rear Wheel Axle 1
86.  Blade 1
87. Front Baffle 1
88. Spring Washer for Blade 1
89. Cable Sheath 1
90.  Bolt 1
91. Cutting Deck 1
92. Female Adapter 1
93. BoltM8x16 7
94.  Washer 16 1 115 Lock Nut M8 9
95. Thin Nut M16 1
96. Groove Bolt 1
97. Engine Start/Stop Control Cable 1
98. Shield- Trailing 1
99. Upper handle box 1
100. Trailing Shield Holder 2
101. Cross Recessed Tapping Screw
102. ST2.9x13C 2
103. Height Adjustment Connecting Rod 1
104.  Positioning Bolt 2
105.  Height Adjustment Handlebar 1
106.  Rear Discharge Cover Unit 1
107. Lower handle box 1
108. Lock Nut MS 5
109. Hexagon Socket
110. Head Screw M6x10 2
111. BoltM6x25 1
112. Arm Pivot 1
113. Flat Head Rivet 4×10 2
114. BigWasher6 1
115.  Lock Nut M10 4
116.  Tension Roller Plate 1
117. Rear Wheel 2
118. Tension Roller Washer 1
119. Wheel 2
120.  Plastic wheel 1
121. Wheel Cover 2
122. Front Tension Roller 1
123. Washer 5 1
124. Retaining Ring 12 5
125. Front Drive Belt
126. Adjusting Washer 1
127. Left Gear 1
128.  Discontinued N/A
129. Ball Bearing 2
130. Discontinued N/A
131. Support Bushing 2
132. Discontinued N/A
133. Front Wheel Axle 1
134. Pin 5×25 2
135.  Retaining Ring 34 2
136. Product Adapter 1
137. Right Gear 1
138. Discontinued N/A
139. Rotating Shaft
140. Support Plate-Left 1
141. YG2860PM02-2208
142. Parts List I 30

847-327-0566 or 844-YARDMAX I
info@yardmax.com

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>