PPI LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software Instruction Manual

PPI LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software

LabCon Ultra

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

Operator

| | Temperature Set Value| Temp. Setpoint Low Limit  to Temp. Setpoint High Limit (Default : 25.0 °C)
Temperature

Low Deviation Alarm

| 0.2 to 99.9 °C

(Default : 2.0 °C)

Temperature

High Deviation Alarm

| 0.2 to 99.9 °C

(Default : 2.0 °C)

SP Edit on Home Screen| Enable Disable
Timer Start / Abort Command| NA
Time Interval (HH:MM)| 0.00 to 500.00

(Default : 0.10)

Zero Offset| -50.0 to 50.0°C

(Default : 0.0°C)

Supervisory

|

Recording

| Recording Interval| 0 to 250 Minutes (Default : 5 Minutes)
‘Delete Record’ Command| NA

Clock & Calendar

| Calendar Date (DD/MM/YY)| NA
Clock Time (HH:MM:SS)| NA

Control Settings

| Set Value (Temperature Control Loop)| Temp. Setpoint Low Limit to Temp. Setpoint High Limit (Default : 25.0)
Low Limit (for Temp. Control Set Value)| -199.9 to Temperature Setpoint High Limit

(Default : 10.0)

High Limit (for Temp. Control Set Value)| For RTD : Temperature Setpoint Low Limit to 600.0

For mA/V : Temperature Setpoint Low Limit to 999.9

(Default : 60.0)

Overshoot Inhibit| Enable Disable

(Default : Disable)

Cutoff Factor| 1.0 to 2.0 (Default : 1.2)
Control PV Strategy| MAP-0 PV, Average PV if MAP-0 Fails, Average PV

(Default : MAP-0 PV)

Self Tune| NA
Compressor SP| 0.0 to 100.0

(Default : 45.0)

Cool Hysteresis| 0.1 to 99.9

(Default : 2.0)

Dual Zone
Heat Zone PID Constants

Heat Zone Proportional Band

| 0.1 to 999.9 °C

(Default : 50.0 °C)

Heat Zone Integral Time| 0 to 3600 Sec. (Default : 100 Sec.)
Heat Zone Derivative Time| 0 to 600 Sec. (Default : 16 Sec.)
Cool Zone PID Constants

Cool Zone Proportional Band

| 0.1 to 999.9 °C

(Default : 50.0 °C)

Cool Zone Integral Time| 0 to 3600 Sec. (Default : 100 Sec.)
Cool Zone Derivative Time| 0 to 600 Sec. (Default : 16 Sec.)
Single Zone
Proportional Band| 0.1 to 999.9 °C

(Default : 50.0 °C)

Integral Time| 0 to 3600 Sec. (Default : 100 Sec.)
Derivative Time| 0 to 600 Sec. (Default : 16 Sec.)
Single Zone & Dual Zone
Output Cycle Time (Sec.)| 0.5 to 100.0 Sec. (Default : 10.0 Sec.)
Level| Sub-Level| Parameters| Range (Default)
---|---|---|---

Supervisory

|

SMS Alert

| GSM Machine ID| 1 to 128

(Default : 1)

Reset GSM Module| NA

Maintenance

| Repair Acknowledge ‘Control Gadget’| NA

Standby Switching

| ‘Switch Main/Standby Outputs’| NA

Door Lock Access

| Lock Position (On / Off)| Solenoid ON
Solenoid OFF
(Default : Solenoid OFF)
Password Entry| NA

Factory

|

MAP-0 Sensor

| Input Type| TC-J, TC-K, TC-P, TC-R, TC-S, TC-B, TC-N, RTD Pt100, 0 to 20 mA, 4 to 20 mA, 0 to 5 V, 0 to 10 V, 1 to 5 V

(Default : RTD Pt100)

Signal Range Low| | Input Type| Settings| Default
---|---|---
0 to 20mA| 0.00 to

Signal High

| 0.00
4 to 20mA| 4.00 to Signal High| 4.00
0 to 5V| 0.000 to Signal High| 0.000
0 to 10V| 0.00 to Signal High| 0.00
1 to 5V| 1.000 to Signal High| 1.000
Signal Range High| | Input Type| Settings| Default
---|---|---
0 to 20mA| Signal Low to 20.00| 20.00
4 to 20mA| Signal Low to 20.00| 20.00
0 to 5V| Signal Low to 5.000| 5.000
0 to 10V| Signal Low to 10.00| 10.00
1 to 5V| Signal Low to 5.000| 5.000
Display Range Low| -199.9 to Range High (Default : 0.0)
Display Range High| Range Low to 999.9 (Default : 100.0)
Zero Offset| -50.0 to 50.0°C

(Default : 0.0°C)

Heat-Cool Select

| Mode| Continuous OFF, Continuous ON, SP Based ON-OFF, PV Based ON-OFF

(Default : Continuous OFF )

Time Delay| 0 to 1000 Sec. (Default : 200 Sec.)
Boundary SP| 0.0 to 100.0 (Default : 45.0)
Zone Select| Single, Dual (Default : Single l)

Alarm Settings

| Inhibit| Enable, Disable (Default : Enable)
Low Alarm Deviation High Alarm Deviation| 0.2 to 99.9

(Default : 2.0)

Hysteresis| 0.1 to 99.9

(Default : 0.2)

Timer

| Timer| Enable Disable

(Default : Disable)

On Timer END Heater Off| Yes / No (Default : Yes)
On Timer END Compressor Off| Yes / No (Default : Yes)
Hold Band Type| None, Up, Down, Both (Default : None)
Hold Band Value| 0.1 to 999.9

(Default : 0.5)

Start Band Value| 0 to 999.9

Default : 0.5

Power Up recovery| Abort, Restart, Continuous Default : Abort
Level| Sub-Level| Parameters| Range (Default)
---|---|---|---

Factory

|

Power Fail

| | Detection Enable| No / Yes (Default : No)
Power Fail Logic| Switch Open, Switch Close (Default : Switch Close)

Door Open

| | Detection Enable| No / Yes (Default : No)
Door Open Logic| Switch Open, Switch Close (Default : Switch Close)
Alarm Delay (Sec.)| 0 to 1000 Sec. (Default : 60 Sec.)

Mapping

|

Configuration

| Select Mapping Inputs| 1 MAP (M0),

2 MAP (M0+M1),

3 MAP (M0+M1+M2),

4 MAP (M0+M1+M2+M3), 5 MAP (M0+M1+M2+M3+M4)

(Default : 1 MAP (M0)

Input Settings

| Input Type| TC-J, TC-K, TC-P, TC-R,

TC-S, TC-B, TC-N, RTD Pt100, 0 to 20 mA, 4 to 20 mA, 0 to 5 V, 0 to 10 V, 1 to 5 V (Default : RTD Pt100)

Signal Range Low| | Input Type| Settings| Default
---|---|---
0 to 20mA| 0.00 to Signal High| 0.00
4 to 20mA| 4.00 to Signal High| 4.00
0 to 5V| 0.000 to Signal High| 0.000
0 to 10V| 0.00 to Signal High| 0.00
1 to 5V| 1.000 to Signal High| 1.000
Signal Range High| | Input Type| Settings| Default
---|---|---
0 to 20mA| Signal Low to 20.00| 20.00
4 to 20mA| Signal Low to 20.00| 20.00
0 to 5V| Signal Low to 5.000| 5.000
0 to 10V| Signal Low to 10.00| 10.00
1 to 5V| Signal Low to 5.000| 5.000
Display Range Low| -199.9 to Range High (Default : 0.0)
Display Range High| Range Low to 999.9 (Default : 100.0)

Standby

| | Fail Detect Time (Min)| 0 to 250 Min. (Default : 10 Min.)
Cyclic Time (Hrs.)| 0 to 500 Hrs. (Default : 48 Hrs.)
Inhibit Time (Hrs.)| 0 to 250 Hrs. (Default : 1 Hrs.)

Control Settings

| | Heater Output Type (Main & Standby Heater)| SSR 0-20 mA
0-4 mA
0-5 V
0-10 V
(Default : SSR)

ELECTRICAL CONNECTIONS

HMI (NEW Version)

1

| | 3-Pin Male / Female Connector (5.08 mm pitch)
Supply Voltage : 20 to 28 VDC (24 V Nominal)
---|---|---

2

| | 9 Pin D Type Connector
RS485 Serial Communication with Control Unit & PC

microPLC Electrical Connections

microPLC Mounting

MECHANICAL MOUNTING

New Version

Dimensions

Overall| 204(W) X 145(H) X 34(D), mm
Panel Cutout| 192(W) X 138(H), mm

Old Version

Dimensions

Overall| 204(W) X 145(H) X 44.5(D), mm
Panel Cutout| 192(W) X 138(H), mm

Customer Support

101, Diamond Industrial Estate, Navghar,
Vasai Road (E), Dist. Palghar – 401 210.
Sales : 8208199048 / 8208141446
Support : 07498799226 / 08767395333
E : sales@ppiindia.net, support@ppiindia.net

References

• Factory Automation Products India | Automation Solutions in India

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