DENALI AJS8203B-00E 18V Cordless Reciprocating Saw Instruction Manual

June 10, 2024
DENALI

DENALI AJS8203B-00E 18V Cordless Reciprocating Saw

DENALI-AJS8203B-00E-18V-Cordless-Reciprocating-Saw-
product

Safety Warnings

General power tool safety warnings

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  1. Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that may ignite the dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
  8. Do not let familiarity gained from the frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

  1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate far from which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use? Many accidents are caused by poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and ore easier to control.
  7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create o risk of injury and fire.
  3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
  6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F may cause an explosion.
  7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Jig saw safety warnings

  1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Cutting accessories contacting with a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Additional safety warnings
Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Vibration and noise reduction
To reduce the impact of noise and vibration emission, limit the time of operation, use low-vibration and low-noise operating modes as well as wear personal protective equipment (PPE).

Take the following points into account to minimize the vibration and noise exposure risks:

  • Only use the power tool as intended by its design and these instructions.
  • Ensure that the power tool is in good condition and well-maintained.
  • Use the correct attachments for the power tool and ensure they are in good condition.
  • Keep a tight grip on the handles/gripping surfaces.
  • Maintain the power tool in accordance with these instructions and keep it well-lubricated (where appropriate).
  • Plan the work schedule to spread any high-vibration tool use across a longer period of time.

Residual risks
Even if you are operating this power tool in accordance with all the safety requirements, potential risks of injury and damage remain. The following dangers can arise in connection with the structure and design of this power tool:

  • Health defects result from vibration emission if the power tool is used over long periods of time or not adequately managed and properly maintained.
  • Injuries and damage to property due to broken attachments or the sudden impact of hidden objects during use.
  • Risk of injury and property damage caused by flying objects.
  • Risk of getting entangled by the tool’s motor.
  • Risk of inhaling small dust and particles into the lungs.
  • Hearing loss due to prolonged exposure to noise.

Description of Symbols

The symbols and abbreviations below are used in these instructions and on the labels on the power tool. Get familiarized with the meaning of these symbols and abbreviations before using the power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Signal words

  • Danger
    The signal word indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.

  • WARNING
    The signal word indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

  • Caution
    The signal word indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

  • NOTICE
    Indicates a practical tip, advice, or practice not related to personal injury.

Symbol explanation

DENALI-AJS8203B-00E-18V-Cordless-Reciprocating-Saw-
fig-1

Vibration and Noise Emission Declaration

  • Sound pressure LpA: 81 dB(A)
  • Sound power LwA: 92 dB(A)
  • Uncertainty K: 5 dB(A)

It is recommended that the operator wear hearing protection

  • Vibration emission value when cutting board ah.a: 6.88 m/s2
  • Vibration emission value when cutting sheet metal ah.M: 5.69 m/s2
  • Vibration uncertainty K: 1.5 m/s2

The declared vibration total value(s) and the declared noise emission value(s) have been measured in accordance with a standard test method given in EN 62841 and may be used for comparing one tool with another. The declared vibration total value(s) and the declared noise emission value(s) may also be used in a preliminary assessment of exposure.

CAUTION
The vibration and noise emissions during the actual use of the tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed.

Disposal

The Waste Electrical and Electronic Equipment (WEEE) Directive aims to minimize the impact of electrical and electronic goods on the environment, by increasing reuse and recycling and by reducing the amount of WEEE going to landfill. The symbol on this product or its packaging signifies that this product must be disposed of separately from ordinary household wastes at its end of life. Be aware that this is your responsibility to dispose of electronic equipment at recycling centers in order to conserve natural resources. Each country should have its collection centers for electrical and electronic equipment recycling. For information about your recycling drop-off area, please contact your related electrical and electronic equipment waste management authority, your local city office, or your household waste disposal service.

Specifications

  • Model number AJS8203B-OOE
  • Rated voltage 18 v = (20V max.)
  • No-load speed n 0- 2800 spm
  • Stroke 25mm
  • Sawing capacity in wood 65 mm
  • Sawing capacity in aluminum 8 mm
  • Sawing capacity in metal 6 mm
  • Recommended working temperature -10 to +40 •c
  • Recommended storage temperature O to +40 °c
  • Recommended charging temperature +5 to +40 •c
  • Net weight approx. 1 .65 kg
  • Dimensions (W x H x D) approx. 21.3 x 7.5 x 20.8 cm

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