FIELDMANN FDAK 201552-E Air Compressor User Manual

June 9, 2024
FIELDMANN

FIELDMANN FDAK 201552-E Air Compressor

GENERAL SAFETY INSTRUCTIONS

We recommend that you read through the entire operating instructions before putting the compressor into operation.

WARNING! In the use of electric machines and power tools, it is necessary to respect and follow the following safety instructions for the reasons of protection against electric shock, personal injury and danger of fire. The term “power tool” in the instructions below refers both to mains-operated (corded) power tool or battery-operated (cordless) power tool. Save all warnings and instructions for future reference.

  • Read the Operating Instructions:
    Carefully read the Operating Instructions before setting up the compressor or putting it into operation, or before doing any adjustment or maintenance work.

  • Dangerous electrical voltage
    Attention : Before doing any adjustment, maintenance or cleaning work on the compressor, switch off the power supply.

  • Danger emanating from hot surfaces
    Attention : The compressor contains some parts that can get very hot.

  • Danger through sudden start
    Attention : After failure of electric power, the compressor can suddenly restart.

  • Warning:
    Before putting the compressor into operation for the first time, fill in oil and replace the oil plug. The pressure control has been set in the works for maximum operating safety. Do not change the given setting.

  • Before assembly and putting into operation, read the entire Operating Instruction. These Operating Instruction are to assist you in getting to know your machine and utilize its proper applications. The Operating Instruction contain important notes on how you work with the machine safely, expertly, and economically, and how you can avoid hazards, save repair costs, reduce downtime, and increase the reliability and service life of the machine. In addition to the safety requirements contained in these Operating Instructions, you must be careful to observe your country’s applicable regulations. The Operating Instructions must always be near the machine. Put them in a plastic folder to protect them from dirt and humidity. They must be read by every operator before beginning work and observed conscientiously. Only persons who have been informed of the various dangers may work with the machine. The required minimum age must be observed. In addition to the safety requirements contained in these Operating Instructions and your country’s applicable regulations, you should observe the generally recognized technical rules concerning the operation of woodworking machines.

Preserve these Operating Instructions well and have them carefully read by every person working with the compressor.

Important information
Attentively read these Operating Instructions. Most of the accidents when working with the compressor occur through neglect of the basic safety rules. Recognizing potential dangers in time and conscientious observance of the instruction can avoid accidents. Only use the compressor following the recommendations of the manufacturer.

Safety notes

  • Do not touch moving machine parts.
  • Do not use the compressor with the guards removed.
  • Always wear goggles or another adequate eye protection. Never point the compressed air current towards a part of your body or towards another person.
  • Protection from electric shocks. Avoid inadvertent contact with the cables, the tank, or earthed metal parts of the compressor. Never use the compressor close to water or in a humid environment.
  • Pull the power supply plug before starting repair, inspection, maintenance, or cleaning work, or before replacing any parts.
  • Inadvertent starting. Do not transport the compressor while it is connected to the electric power. Make sure the switch is in OFF position before you plug in the electric cable.
  • Store the compressor correctly. When the compressor is not used, it must be stored in a dry place protected from weather conditions
  • Working area. Make sure the work place is clean and well aerated. Put away any tools that are not needed. Do not use the compressor together with inflammable liquids or gases – risk of electric shock. Protect the compressor from rain and do not use it in humid or wet conditions. Since sparks can emanate from the compressor during work, it must be kept away from lacquers, gasoline, chemicals, glues, and other inflammable or explosive materials.
  • Use the compressor in the dry area only! It is not designed for usage in damp or raining area.
  • Keep children away. Children, third persons or animals may not get in touch with the compressor. Unauthorized persons must observe a safety distance from the working zone.
  • Working clothes. Wear close fitting clothes. Take off jewels as they could get caught in moving machine parts. Protect long hair by a net or cap.
  • Do not misuse the electric cable. Do not remove the plug from the socket by pulling the cable. Keep the cable away from heat, oil and surfaces with sharp edges. Do not step on the cable, and do not squeeze it by putting heavy weights on it.
  • Carefully service the compressor. Regularly check the electric cable. In case of a defect, have it repaired or replaced by an authorized service station. Carefully inspect the compressor from outside and have any defects repaired by a service station.
  • Attention. Keep your mind at what you are doing. Use your common sense. Never work with the compressor when you are tired, or under influence of alcohol, drugs, or medicines causing drowsiness.
  • Check the compressor for any defective parts or loss of air. Before you use the compressor again, check the correct position of the moving parts, cables, manometer, compressed air connections and all other  parts important for the correct operation. Defective components mustbe repaired or replaced by an authorized service station, observing the instructions given in this manual. The compressor may not be used with the pressure control valve defective.
  • The compressor may only be used for the purposes specified in this operating manual. Do not allow children or inexperienced persons work with the compressor. The compressor is a machine generating compressed air. Use it according to the instructions given in this manual. Any other use exceeds authorization. The manufacturer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibility of the operator.
  • Keep the venting grids clean, especially when working in dirty conditions.
  • Use the compressor at the rated voltage indicated on the model plate with the electrical date. The admissible tolerance range is +/-5%.
  • Never use a defective compressor. If, during operation, you note a strange noise, excessive vibration or any defects, switch it off immediately, check its good working order or contact your authorized service station.
  • Only use original spare parts. The use of non-original spare parts renders the warranty invalid, and it can cause a malfunction of the compressor. Do not make any arbitrary modification on the compressor. Have repairs done by an authorized service station.
  • Put the switch to OFF position when the compressor is not used. Put the switch to “O” (OFF) to interrupt the power supply.
  • Do not touch the hot parts of the compressor.
  • Do not switch off the compressor by pulling the electric cable.
  • Compressed air circuit. Use compressed air hoses and tools made for a higher (or identical pressure) than the maximum operating pressure of the compressor.
ADDITIONAL SAFETY NOTES FOR AIR COMPRESSORS

Warning : Before connecting the compressor to the electric power (main switch on machine, socket, etc.), make sure the power supply corresponds with the data on the model plate. A higher mains voltage can cause serious injuries and damage the machine. Do not connect the machine in case of doubt. If the mains voltage is too low, the motor can get damaged. Always pull the power supply plug before doing any maintenance or adjustment work, including changing the oil.

  1. Never try to remove a part from the compressor while it is pressurized.
  2. Never try to remove an electrical part while the compressor is connected to the mains supply. Switch the machine off and pull the power supply plug.
  3. Do not adjust the safety valve.
  4. Do not use an electrical extension cable.
  5. If the drain plug underneath the switch cover (2) does not work while the ON/OFF switch is depressed, switch the power supply off and try to find the cause for the defect.
  6. Make sure the lubrication oil is clean and the oil level remains in the centre of the red circle on the oil sight glass (16).
  7. Be careful when you vent the tank (from the safety valve, the drain plug, or the air escape). Compressed air can be extremely dangerous. Make sure the air current does not whirl up any dust, stones or other foreign bodies. Be also sure that the air does escape in a safe way.
  8. In order to reduce the risk of fire or explosions, never spray inflammable fluids in an enclosed room. It is normal that sparks escape from the motor during operation. When these sparks get in touch with gasoline vapors or inflammable liquids, they can ignite and cause fire or explosions.
  9. Always operate the compressor in a well vented room. Do not smoke during spraying. Do not spray in the presence of sparks or flames. Keep the compressor as far as possible away from the spraying place. The liquids trichlorethane and methylenchloride can cause a chemical reaction with aluminium that is used in some paint spray cartridges and can cause an explosion. If these liquids are used, make sure the spraying is only done with spraying bins made of stainless steel. The compressor is not impaired by these liquids.
  10. Never inhale directly the compressed air produced by the compressor. Do not u compress air for filling breathing tanks.
  11. Do not use any welding equipment near the compressor. Do not weld anything to the air tank of the compressor: This could dangerously weaken the tank and would render the warranty invalid.
  12. Do not work with the compressor in the open air while it is raining, or on a wet base. Any of these situations could cause an electric shock.
  13. Always switch off the compressor after use and before doing any maintenance work. Press the ON/OFF button and wait until the compressed air has escaped from the tank via the drain valve. Then pull the power supply plug.
  14. Check the maximum admissible pressure of all devices used with the compressor. The output pressure on the compressor must be set in such a way that it never exceeds the prescribed pressure of devices or accessories.
  15. In order to reduce the risk of injury from moving parts, never operate the compressor without the guard fitted. Let hot components cool down before touching them.
  16. Read all labels and notes on the paint tank or on other spray materials. Carefully observe all safety instructions. Wear a breathing mask when there is a risk of inhaling spray materials. Carefully check the function of the breathing mask before putting it on.
  17. Always wear goggles when handling the compressor. Never direct the nozzle of an accessory towards your body or towards another person.
  18. Do not try to adjust the pressure switch or the drain valve underneath the pressure switch cover.
  19. Remove daily the liquid from the tank in order to avoid corrosion.
  20. Pull the ring on the safety valve to make sure it works well.
  21. Keep the compressor at least 300 mm away from the wall in order to ensure sufficient venting for the cooling.
  22. Before you transport the compressor, drain the compressed air from the tank and secure the machine safely.
  23. Protect the air hose and the cable set from damage. Regularly examine the components for weak and worn spots, and replace them in case of need.
  24. Do not use an extension cable for this product. Use instead an additional air hose in order to avoid a drop in power and a possible motor damage. The use of an extension cable makes the warranty invalid .
  25. After a long period of work, the outer metal parts can get hot.
  26. Press the ON/OFF switch to switch off the compressor. Only then cut the mains supply or pull the power supply plug.
  27. Before working with the compressor, check the oil level. It must be mains supply, it must be near the red circle as shown on the display. Attention: Oil must be filled in before the initial putting into operation.
  28. After using the compressor, press the ON/OFF switch, cut off the mains supply, and open the drain valve in order to reduce the pressure.
  29. Do not try to remove a part from the machine while it is pressurized.
  30. Make sure the lubrication oil is clean and always available in sufficient quantity. Change the oil according to the instructions given in the chapter “Maintenance” of this manual.
  31. Wear safety gears including goggles or a screen, ear protection, breathing mask and protecting clothing.
  32. After connection to the mains and switching on, the machine starts automatically.
  33. Air escaping from the compressor may not be inhaled.
  34. Check the pressure control valve daily before starting work.
  35. Drain humidity from the tank. Avoid tank corrosion.
  36. Cut off the mains supply, remove the power supply plug, and relieve the pressure before starting maintenance work.

SYMBOLS

FIELDMANN-FDAK-201552-E-Air-Compressor-FIG-11

MACHINE DESCRIPTION AND ITEMS DELIVERED

Machine Description

FIELDMANN-FDAK-201552-E-Air-Compressor-FIG-1

  1. Handle
  2. Pressure switch cover
  3. ON/OFF switch
  4. Pressure gauge for working pressure
  5. Pressure regulator
  6. Quick-disconnect coupling for adjustable pressure
  7. Pressure gauge for boiler pressure
  8. Pressure relief valve
  9. Non-return valve
  10. Oil drain screw with oil-level indicator
  11. Boiler
  12. Wheel (2x)
  13. Thermo overload switch
  14. Sealing plug
  15. Air filter unit
  16. Emergency Off Button

items Delivered
Remove all contents from the box and inspect to ensure no damage was incurred during shipping, and that the items listed below are included.:

  • Air Compressor
  • Wheels
  • Air filter
  • Accessory bag
  • Manual
  • Bottle of oil (SAE20)

Should the components be missing or damaged, contact the dealer of the machine.

USE AS AUTHORIZED

The machine meets all valid EC machine guidelines.

  • The machine must only be used in technically perfect condition and conscious of the risks, in accordance with its designated use and the instructions set out in the operating manual.
  • Any functional disorders, especially those affecting the safety of the machine, must be rectified immediately.
  • The safety, working and maintenance instructions of the manufacturer as well as the dimensions given in the chapter “Technical data” must be adhered to.
  • The relevant accident prevention regulations and other, generally recognized safety-technical rules must also be adhered to.
  • The machine may only be used, maintained, and operated by persons familiar with it and instructed in its operation and procedures.
  • Arbitrary alterations to the machine release the manufacturer from all responsibility for any resulting damages
  • The machine may only be used with original accessories and original tools supplied by the manufacturer. Any other use exceeds authorization. The manufacturer is not responsible for any damages resulting from unauthorized use; risk is the sole responsibility of the operator.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial business or for equivalent purposes .

REMAINING HAZARDS

The machine has been built using modern technology in accordance with recognized safety rules. Some remaining hazards, however, may still exist.

  • Noise can be a health hazard. If the permitted noise level is exceeded when working, be sure to wear ear protection.

  • The use of incorrect or damaged mains cables can lead to injuries caused by electricity.

  • Even when all safety measures are taken, some remaining hazards which are not yet evident may still exist.

  • Remaining hazards can be minimized by following the instructions given in the chapters “Safety notes” and “Use as authorized” as well as in the entire operating manual.
    Even when all safety measures are taken, it is not possible to exclude all remaining hazards. Due to the construction of the machine, the following risks can occur:

  • Injury of the lung when no breathing mask is worn.

  • Injury of the ear when no ear protection is worn.

  • Injury of the eyes when no efficient goggles (or protective screen) are worn.

Warning:
If an air hose is broken off or damaged, the air input on the compressor must be switched off. A broken air hose that is not supported, is extremely dangerous and can quickly start to rotate, hitting people or blowing foreign bodies in the air. Do not try to catch the hose. Instead, immediately remove all spectators from the dangerous area, cut off the air input, and switch the machine off by pressing the ON/OFF switch. Then remove the hose from the compressor.

UNPACKING

Due to modern series production it is improbable that your compressor has any defects or that a part is missing. Should you note a fault, however, do not switch the machine on before the parts are replaced or the fault has been remedied. Not observing this instruction can lead to serious injuries.

USE AND OPERATION

Handle
The compressor handle is to be assembled as follows:

Wheels

  1. When mounting the wheels (12), begin by placing a wheel bolt with a washer through the wheel. Then insert a washer and a hex head nut.
  2. Slide the wheel through the clip under the tank.
  3. Then fasten it with a disc, and a nut, and tighten them together.
  4. Repeat this process for the second wheel.

Rubber Bumpers
Secure the rubber bumpers on the bracket on the front side of the tank. Use the enclosed screws, washers, and nuts.

Oil

Warning: It is imperative that you check the oil level before using the machine for the first time! Operation of the machine without oil will cause irreparable damage and invalidate the guarantee

  1. Remove the plastic oil filler plug located in the crank box of the Compressor housing.
  2. Fill the crankcase with oil, until the oil level in the oil-level indicator (10) reaches the centre of the circular marking.
  3. Close the opening using the sealing plug (14) included in the delivery.

Air filter

Warning : Both air filters must be mounted before the first use. Operation without air filters damages the compressor and the warranty will lapse. Both air filters (15) are screwed in and tightened at the top of the cylinder heads.

PUTTING INTO OPERATICON

Warning:
It is absolutely necessary to check the oil fill level before the first use!

  1. Make sure the place of setting up is clean, dry, and well vented.
  2. Make sure the crank bOx İs filled with oil, and the air filters are fitted.
  3. Start the compressor as described in the chapter “Switching on and off the compressor”. At switching on for the first time, let the compressor run for ten minutes at no load with the drain valve open, so that all the parts get well lubricated.

Warning : As compressed air comes off the output, the output may not be directed towards the operator or people in the vicinity. The air coming off the exit may not be inhaled. Daily check the pressure control valve.

Switching on and off the compressor

  1. Check the model plate on the compressor: 230-240 V (or 110-120 V).
  2. Plug the compressor cable into a standard sOcket (240 V or 120 V and switch the compressor on.
  3. For switching the compressor on, liff the ON/OFF switch (3) on the presSure switch cOver (2).
  4. For switching the compressor off, depress the ON/OFF switch.

Operation

  1. The pressure in the tank is controlled by the pressure switch under the pressure switch cover (2). When the maximum pressure set is reached, the pressure switch is activated and the motor switch off. The pressure is reduced as the air is consumed by the connected tool, until the minimum pressure set is reached. Then the pressure switch re-engages the motor. The operator at the compressor should take care that the motor engages and disengages dictated by the influence of the increasing and decreasing pressure in the tank. The motor engages without any previous warning.

  2. The maximum and minimum pressure has been set in the works. These settings may not be altered.

  3. All accessories were connected to the adjustable drain valve (6).

  4. As shown on the adjustable output pressure gauge (4), the pressure of the adjustable exit can be altered by turning the adjustable button (5).
    Attention: I order to read the correct output at the output gauge, air must flow through the outpJil. The adjustable valve must be set and the pressure gauge read with the valve open, while the air flows from the output set through the accessory. In order to increase the air pressure, turn the valve clockwise. In order to reduce the air pressure, turn the valve anti- clockwise.
    Attention : The absence of air flow during setting produces an incorrect display. For a correct display, air must flow.

  5. Upon termination of your work, or when you leave the compressor
    unattended, switch it off as follows:

  6. Press the ON/OFF switch (3).

  7. Wait until the compressed air has escaped via the drain valve under the switch cover (2).
    Attention : On pressing the button you should hear a short air exit (about half a second).

  8. Switch the machine off and pull the mains plug.

  9. Pull the ring on the safety valve (8) in order to make sure that the compressed air has escaped from the tank, or open the drain plug of the tank in order to let the pressure escape.

MAINTENANCE

Warning : For any and all maintenance and cleaning, please shut the engine off and unplug the device

FIELDMANN-FDAK-201552-E-Air-Compressor-FIG-10

  1. Following the first ten hours of operation, empty the oil from the crankcase and refill it with clean oil. To this end, remove the sealing plug on the crankcase (at the bottom left of the crankcase).

  2. After every 500 operating hours, drain the oil and fill the crank box with clean oil.

  3. After every operating day, drain the condensate from the tank using the drain plug (l l ).

  4. Check the air filter cartridges inside regularly. Remove the air filter cover (A) from the housing by turning it slightly and clean the filter (B). After cleaning the filter, re-insert it and close the cover.
    Caution! Never operate the c ompressor without air filter.

  5. Before every startup of the machine, check the functioning of the safety valve. When checking, the tank must read at nearly maximum pressure

For checking the valve, set the tank under pressure and pull the ring on the safety valve to the outside. There should be air escaping from the valve. At releasing the ring from the safety valve, the escaping air must stop.

Warnings
For this test goggles must be worn. Do not hold your face close to the safety valve as there the air escapes at a high pressure. Should the safety valve not work properly as described above, immediately switch off the compressor and have the safety valve examined by your dealer. Do not work with the compressor when the safety valve does not work properly, as described above.

GENERAL INSPECTION

  1. Regularly check all the fixing bolts for their tight seat.
  2. Regularly check, at short intervals, the electric cable for damages. A damaged cable must be replaced by an electrician in order to avoid any danger.

CLEANING

  1. Always keep the air inputs and outputs free and clean.
  2. Regularly remove dust and dirt with a soft brush or a soft cloth.
  3. Regularly grease all moving parts.
  4. When the compressor must be cleaned, wipe it with a soft, moist cloth. A mild rinsing agent may be used, but no alcohol, gasoline, or another cleaning agent.
  5. Never use any caustic agents for cleaning plastic parts

Attention : Water may never come into contact with the compressor.

EU DECLARATION OF CONFORMITY

  • Product / brand : Inflator-Deflator / FIELDMANN
  • Type / model : FDAK 201552-E as factory model TA-2050 AC 230,0V, 50 Hz, 1500 W, Volume 50 liter, Class I, Max.pressure: 8 bar LPA = 85,16dB(A), LWA = 98,8dB(A)
  • Manufacturer : FAST ČR, a.s. Černokostelecká 2111, 100 00 Praha 10, Czech Republic VAT no: CZ26726548

The product is inline with directives and regulations listed below:

  • Directive MD 2006/42/EC
  • Directive EMC 2014/30/EU
  • Directive NEOE 2000/14/EC
  • Directive RoHS 2011/65/EU

and norms:

  • EN 1012-1:2010
  • EN 60204-1:2018
  • EN ISO 2151:2009
  • EN 55014-1:2017+A11
  • EN 55014-2:2015
  • EN IEC 61000-3-2:2019
  • EN 61000-3-3:2013+A1

TECHNICAL SPECIFICATIONS

  • Power supply 230V/50Hz
  • Power input 1500W
  • Speed 2850 rpm
  • Protection class. I
  • Tank Volume 50L
  • Max. Pressure. 8Bar

Instructions Manual – language version only. Amendments to text and technical parameters are reserved. Changes in the text, design and technical specifi cations may change without prior notice and we reserve the right to make these changes.keep it from turning as the drill bit rotates.

Troubleshooting

Suspected malfunctions are often due to causes the user can fix themselves. Therefore check the product using this section .In most cases the pro blem can be solved quickly .

WARNING!
Only perform the steps described within these instruction s! All further inspection ,maintenance and repair work must be performed by an authorized service centre or a similarly qualified specialist if you cannot solve the problem yourself !

Problem Possible Cause Solution

1.       Product does not start




2.       Product does not reach full power

| 1.1     Not connected to power supply

1.2     Power cord or plug is defective

1.3     Other electrical defect to the product

2.1     Extension cord is not suitable for opera lion with this product .

2.2     Power source C e.g. generator )

has too low voltage

2.3     Air vents are blocked

| 1.1     Connect to power supply

1.2     Check by a specialist electrician

1.3     Check by a specialist electrician


2.1   Use a proper extension cord


2.2   Connect to another power source


2.3   Clean the air vents

3. Unsatisfactory result| 3.1 Low level of oil| 3.1 Check the level of oil
 |  |

DISPOSAL

The machine and its accessories are made of various materials, e.g. of metal and plastics. Hand-over damaged components to sorted waste. Get yourselves informed at a respective authority.

INSTRUCTIONS AND INFORMATION ON DISPOSAL OF USED PACKAGING. Put any used package material to the place determined by the municipality for waste disposal.
DISPOSAL OF USED ELECTRIC AND ELECTRONIC EQUIPMENT This symbol on products or accompanying documents means that used electric or electronic products must not be put to ordinary municipal waste. Hand over such products to determined collection points for proper disposal, restoration and recycling. Alternatively, in some countries of the European Union or other European countries you can return your products to your local dealer when you buy an equivalent new product. By dutiful disposal of this product you can preserve precious natural resources and you help prevent any potential adverse effects on the environment and human health which could be the results of wrong waste disposal. Ask your local authority or the nearest collection point for additional details. In case of improper disposal of this waste kind penalties can be imposed in accordance with national regulations. For companies in the European Union countries Should you want to dispose of electric and electronic devices, ask your dealer or vendor for necessary information. Disposal in other countries outside the European Union. Should you want to dispose of this product, ask your local authorities or your dealer for necessary information about disposal method. This product fulfils all basic requirements of the EU directives that apply to it.  Text, design and technical specifications can change without prior notice and we reserve the right for their change.

EXPLODED DIAGRAMS

FIELDMANN-FDAK-201552-E-Air-Compressor-FIG-12

Conditions of guarantee
This product is warranted for the period of 24 months from the date of purchase to the end-user. Warranty is limited to the following conditions. Warranty is referred only to the customer goods Using for common domestic use. The claim forservice can be applied eitherat dealer’s shopwhere the product wasbought, or at below mentioned authorized service shops. The end-user is obligated to set upa claim immediately when the defects appeared but only till the end of warranty period. The end-user is obligated to cooperate to certify the lai- ming defects. Only completed and clean according to hygienic standards) product will be accepted. In case of eligible warranty claim the warranty period will be prolonged by the period from the date of claim application till the date of taking overthe product by end-User, or the date the end-useris obliga- ted to take it over. To obtain the service under this warranty, end-user is obligated to certify his claim with duly completed following documents: receipt, certifncate of warranty, certincate of installation. This warranty is void especially if apply as follows:

Authorized service centres
Fast Plus, a. s. Na Pántoch 18 SK 831 06 Bratislava Slovenská republika

References

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