BURLEY 945203 Flatbed Flatbed Cargo Trailer Instruction Manual

945203 Flatbed Flatbed Cargo Trailer
**Instruction Manual

**

Important
Before using your trailer, please familiarize yourself with this Burley manual. For questions and additional information, please contact your authorized Burley dealer or visit www.burley.com.

Box Contents:

2 wheels, 1 tow bar, 1 parts bag, 1 trailer

Required Tools:

Philips screwdriver (not included)

Burley Trailer Guide:

1. Trailer Frame
2. Side Rails
3. Push-button release wheel
4. Tow bar receiver
5. Tow bar

Burley Hitch Guide:

1. Hitch
2. Flex connector
3. Lock pin

Unfolding Your Trailer
Slide end of side rail into side rail mount and secure using lock-in. (Figure 2) Repeat for all four corners.
Folding Your Trailer
Remove side rail lock pins, remove side rails from side rail mounts, and fold flat.
Unfolding Your Trailer
Slide end of side rail into side rail mount and secure using lock pin. (Figure 2) Repeat for all four corners.

Installing the Tow Bar

Slide the tow bar into the receiver on the left side of the trailer (Figure 3) and insert the lock pin through the holes (Figure 4). Close retainer to secure lock pin.

Mounting Reflectors

1. Mount clear reflectors/brackets horizontally on front corners of side panel rail tubes (Figure 5).
2. Mount red reflectors/brackets horizontally on rear corners of side panel rail tubes (Figure 6).

Attaching the Wheels

1. Push the rubber button on the outside of the wheel hub (Figure 7).
2. Insert the wheel axle into the axle receiver, and then release the button. Pull firmly on the wheel to confirm the axle is fully engaged.

Removing the Wheels

1. Push the rubber button on the outside of the wheel hub (Figure 7).
2. Pull wheel out of axle receiver.

Hooking up Your Trailer

1. Installing the hitch to your bike: Remove quick-release or nut from the left side of bike’s rear wheel axle. Install hitch between quick-release or nut and frame (Figure 8).
   Tighten the quick-release or nut following the manufacturer’s recommendation. The hitch can remain on the bike when trailer is removed.

2. Hooking the tow bar to the hitch: Insert a flex connector in between the two holes on the hitch. Insert lock pin and close retainer (Figure 9).

Before You Ride:

Check before each use:

1. Wheels are properly secured to the trailer
2. Tires are inflated to recommended pressure on the tire sidewall
3. The tow bar is properly secured to the trailer
4. The hitch is properly secured to the bicycle
5. Hitch and tow bar lock pin retainers are secured
6. Load does not exceed 100 lbs (45 kg)
7. The weight of tow bar at hitch is greater than 2 lbs (1 kg) but does not exceed 20 lbs (9 kg) with a fully loaded trailer
8. The bicycle is in proper working order, especially the brakes and tires
9. Cargo is securely loaded

Check monthly:
– Inspect tow bar, hitch, frame tubing, flex connector, and hardware for damage
– Check that the bolts are tight
– Inspect tires and wheels for wear and cracks
– Inspect wheels for trueness and cracks
– Inspect fabric parts for rips, abrasions, and missing or damaged hardware
Contact your authorized Burley dealer for the replacement of any damaged or worn parts.
Maximum Capacities: 100 lb (45 kg)
Always comply with local regulations for maximum trailer weight. Maximum overall weight (trailer + cargo + passengers) is 60 kg in Germany.

Maintaining Your Burley

Storage:
For longer product life, store the trailer indoors.
If the trailer is stored outdoors, protect the trailer with a storage cover. The trailer should not be stored at temperatures less than -10°F (-23°C)or greater than 150°F (65°C).
Fabric Care:
Hand washes fabric parts with warm water and mild soap or detergent. DO NOT use bleach or solvents. Wipe dry and store out of direct sunlight in a dry, well-ventilated area.

Safety Guidelines:

• Recommended speed limits:
  – 15 mph (24 km/h) on smooth, straight roads
  – 5 mph (8 km/h) when turning or on uneven roads

• DO NOT carry passengers or pets

• DO NOT use with a total load that exceeds the weight limits

• DO NOT make modifications to the trailer

• DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead to an explosion of the tire and possible injury.

It is recommended that a qualified bicycle mechanic does a safety check of the towing bicycle before attaching the trailer. Before each ride, be sure the trailer does not interfere with the braking, pedaling or steering of the bicycle. It is recommended that a rearview mirror be used on the bike. Always comply with local regulations when using the trailer on public roadways. Never ride a bicycle at night without adequate lighting. Obey all local legal requirements for lighting. The red reflectors that came with the trailer must remain attached and visible at all times. If you need to come to a stop for any reason, to make adjustments or to address a flat tire, be sure to pull off of the road completely.
Because of the trailer’s weight, a bicycle pulling a trailer is heavier and less responsive. Avoid rocks, curbs, hard braking, and sudden swerving. Experiment with the loaded trailer in an uncongested area until you become familiar with how your bike handles towing a trailer. Avoid riding over obstacles with one wheel – as this may cause the trailer to tip over. Use good judgment when deciding if weather, road or traffic conditions are safe to use a Burley. Recommended temperature limits for using a Burley trailer are 20°F to 100°F (-7°C to 38°C). Failure to comply with the instructions and safety guidelines in this manual could result in serious injury or death of the rider.

Burley Limited Warranty:

This Burley trailer is warranted from the date of purchase against defects in materials and workmanship as follows: fabric parts for one year, frame and plastic parts for three years. Your original dated sales or delivery receipt showing the date of purchase is your proof of purchase.
If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased.
The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser.
The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance and use, abuse alteration, involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products which are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use.
TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties, including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period is expressly limited to the limited warranty period. Some states and countries do not allow limitations on how long an implied limited warranty lasts; therefore, the above limitation and exclusions may not apply to you.
THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT, AT OUR SOLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.
Some states do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.
This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country.
For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing burley@burley.com. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number, and a description of the warranty issue.
Some replacement parts may be available for purchase after this limited warranty expires.
Please visit us at www.burley.com or call us at 541-687-1644 for more information.

Replacement Parts

Connect with Burley:

Whether you ride your bike all year long or are a fair-weather rider, Burley shares your enthusiasm for making the most of your bike. Thank you for your business. We appreciate it. You’re encouraged to join the Burley community online, through our website, Facebook and Twitter… Now, let’s go for a ride!
www.burley.com
www.facebook.com/burleytrailers
www.twitter.com/burleytrailers 
http://www.burley.com
Visit us at burley.com for the latest product information, replacement parts, conversion kits, and accessories.
Burley Design
1500 Westec Drive
Eugene, OR 97402 USA
P. 541.687.1644 800.423.8445 F. 541.687.0436
burley@burley.com
Burley.com
Copyright ©2013 by Burley Design LLC
“Burley” is a registered trademark of Burley Design LLC
170116 Flatbed Manual 2014 Rev 0

References

• Burley | Bike Trailers & Strollers
• Burley | Bike Trailers & Strollers

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>