HORNBACH 10329557 Pergola Awning Motorised Instructions

HORNBACH 10329557 Pergola Awning Motorised

Thank you!
We are convinced that this pergola awning will exceed your expectations and wish you joy while using it. The operator’s instructions shall be read before the use of the product. Keep it for further reference and observe the safety instructions.

Scope of delivery

• 1x Pergola awning motorized
• 2x Mounting bracket for wall
• 1x Retractable screen
• 1x Remote control
  All required bolts, rings, nuts, and screws used for installing the pergola awning except wall mounting material (see section “Mounting material”.

Intended use

This pergola awning is suitable for outdoor use on buildings and primarily intended as protection from direct sunlight, glare and heat, as well as a blind
If stronger wind starts up (stronger than the wind resistance class of the installed awning) or it begins to rain heavily (danger of water pockets), retract the re-tractable screen immediately. Using the pergola awn-ing at winter conditions (e.g. snowfall, frost, ice) can cause considerable dangers and must be avoided. The pergola awning is not intended for commercial use. Any other use or modification to the pergola awn-ing is considered as improper use and could cause considerable dangers.

WARNING

• Carefully read this installation and user manual prior to the installation and use of the pergola awning.
• Observe the installation requirements and installation methods for a proper and safe install-lation of the pergola awning:
  • Pergola awning for outdoor use.
  • DIN EN 13561:2009, DIN EN 13561:2015
  • Wind-Resistance Class 2

Service

In case of service requests or spare parts, please contact your local HORNBACH store or write an email to: service@hornbach.com

Symbols

• Please read this user manual carefully and keep it for further reference.
• Warning of accident and injury to persons and serious damage to property.
• 3 persons are required.
• A triangle with a lightning symbol draws the user’s attention to “dangerous voltage” without insulation in the cabinet which may be high enough to entail a risk of electric shock.
• Light source replaceable by a qualified electrician.

Required accessories

The following accessories (not included) are required, for a proper installation of the awning:

• Level
• Guideline
• Tape measure
• Chalk or pencil
• Wrenches
•  Rubber mallet
• 2 Stepladders
• Impact drill
• Suitable drill bit and mounting material (fastenings, which are not supplied) for wall, floor type at installation site.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – IT IS IMPORTANT FOR SAFETY OF PERSONS TO FOLLOW THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS.

• WARNING! Working at high altitudes bears the risk of falling. Always wear appropriate fall protection.

• If the awning needs to be installed at higher levels that require the use of ropes, make sure the awn-ing is:

• taken out of its packaging,

• the ropes are suitable to carry the load and fixed in a way that they cannot slip,

• the awning is lifted evenly and horizontally.
  The same applies to the dismantling of the awning.

• Ladders and scaffolding may not be positioned against or attached to the pergola awning. A firm footing and level ground are necessary for their support.

• Only use ladders and scaffolding with a sufficiently high load-bearing capacity.

• At first use, make sure that no person or animal is present in the extraction area of the pergola awning. Check if the fastenings and mounting brackets are still tight after the first extraction.

• Use the pergola awning only as specified in the intended use. Changes such as additions or conversions that are not provided by the manufacturer, may be made only with the written consent of the manufacturer.

• Ensure that children and persons who cannot correctly assess the dangers of improper use and misuse, do not operate the retractable screen. Pergola awnings in need of repair, with high wear or damage to the cover or frame, may not be used.

• Prior to each operation, visually check the pergola awning for damages. If damage is visible, stop using the retractable screen immediately and seek for authorized personnel to repair the damage.

• Do not touch moving parts during operation.

• Prevent clothing or body parts from getting caught and drawn in by the pergola awning.

• The user shall take appropriate organizational measures for preventing operation of the blind when maintenance, such as window or wall cleaning, is being carried out in the vicinity. When working in the extraction area of the extractable screen, make sure that it cannot be operated accidentally. To that end, switch off the power supply for the system and take safety precautions against unintended reactivation.

• The use of tensioning cables or additional load (e.g. hanging objects to the pergola awning) can cause serious damage to the awning and are not permitted.

• Foliage or other foreign objects on the retractable screen and in the guide rails must be removed immediately, as they can damage to the pergola awning.

• Retract the retractable screen during rain, snow or wind to avoid damage. If a wind sensor is used in combination with an electric drive, set it according to the wind resistance class of your pergola awning.

• Prepare a substitute power supply in case of installation in a windy area and with frequent power failures.

• Do not extend the retractable screen during snow or frost (danger of frozen fabric). Snow and/or ice can destroy the retractable screen. Automatic con-trols must be set to manual operation under such conditions, e.g. winter operation.

• Only use manufacturer-approved replacement parts.

• When dismantling and disposing of the pergola awning, the prestressed parts (e.g. beams, col-umns, back pull systems) must be completely relaxed or secured to prevent accidental deploy-ment.

• WARNING! Possibility of injury or death by electric shock!

• During installation, always observe the national installation regulations.

• For an inspection or maintenance of the electri-cal parts, the external blind shall be disconnected from the energy supply in a reliable way. When working on the pergola awning, make sure that the power supply for the retractable screen is switched off and take safety precautions against unintended reactivation.

• Always use a residual current device (RCD) protected supply.

• Children must not play with the controls of the awning. Store remote controls out of the reach of children.

• Regularly check the pergola awning for signs of wear or damage to the cables. If damage is visible, stop using the system immediately and seek for authorized personnel to repair the damage.

• Changes to the design or configuration of equip-ment may not be made without consulting the manufacturer or his authorized representative.

• The actuating member of a biased-off switch is to be located within direct sight of the driven part but away from moving parts. It is to be installed at a minimum height of 1.3 m.

• If a manually operated emergency system is supplied, it must be accessible in a height of less than 1.80 m.

• A pergola awning with electric drive cannot be retracted without electricity. It is recommended, therefore, especially in windy regions with fre-quent power outages, to operate the retractable screen with a manually operated emergency system or an emergency power supply.

For use of batteries

• The battery must be removed from the appliance before it is scrapped.
• CAUTION! Explosion hazard when the batteries are not replaced correctly. Only replace by batteries of the same type. Pay attention to the correct polarity.
• Do not expose batteries (battery pack or inserted batteries) to excessive heat from sunlight, fire, etc. Protect from mechanical shocks. Keep dry and clean. Keep out of reach of children.
• Do not open, disassemble, cut open, or short-cir-cuit batteries.
• Observe the safety notes and other notes on the battery and its packaging.
• Remove leaking batteries and clean the battery compartment thoroughly. Avoid contact with eyes and skin.
• This product contains a coin/cell battery, that can cause severe internal burns in just 2 hours and lead to death when swallowed.

Overview

Components

Awning

1. Top face plate

2. Retractable screen

3. Left/right beams

4. Frontside beam

5. Power cord

6. Left/right columns

7. Mounting brackets

8. Backside beam
   Remote control 9 Extract

9. Pause

10. Retract

11. Lighting
    
    

Installation

Installation site

WARNING
Consult a specialist, if there is any doubt on the load-carrying capacity of the installation site.

Prior to the installation, check if the wall the installation site has sufficient load-carrying capacity. Special care needs to be taken if the installation shall be carried out at an insulated wall, as the increasing demands on thermal insulation reduce the tensile forces of anchor bolts and other fastenings. Make sure the installation site is straight and allows the correct positioning of the pergola awning in terms of height of the beams. Additionally, ensure the ground is sound enough to support the load of the pergola awning with added load of water or snow stored on top of the retractable screen for safety measures. The non-retractable parts of the awning are designed in a way, that loads of max. 800 Pa (800 N/m2) do not lead to deformation (if the screen is fully retracted).

Wind resistance classes
This retractable screen is designed to withstand Beau-fort force 5 wind speeds, which equals wind resistance class 2. The combination of wall type and mounting material used at your installation site might result in a lower wind resistance class for your retractable screen.

WARNING
To prevent risks during installation, the installer must have sufficient knowledge in the following qualifications:

• Occupational safety and health (OSH), operational safety and accident prevention regulations given by the Employer’s Liability Insurance Association
• Handling and transport of long and heavy com-ponents
• Handling of ladders and scaffolding
• Evaluation of basic structures of a building
• Handling of tools and machines
• Handling and installation of fastening equipment
• Commissioning and operation of products
• Electrical work and repairs must be performed by a qualified electrician
  In case not every qualification can be covered by the installer, seek for a professional installation specialist to perform the installation.
  An installation specialist will be able to provide information about the wind resistance class the pergola awning can withstand after the installation. The table below can be used to identify different wind speeds by observing tree movement:
  IMPLICATION****

Mounting material

A fully extracted retractable screen has to be able to withstand extreme loads at its fastenings. Depending on the wall type at the installation site, the correct fastening must be selected in order to ensure a secure fixation. The table below provides a basic recommendation of fastenings for different wall types, but a specialist should be consulted in order to figure out which fastening is the appropriate one. He will also be able to inform about the wind resistance class the awning can withstand after the installation.

WARNING
To meet the wind resistance class mentioned in the declaration of conformity, the installed awn-ing needs to fulfill these requirements:

• The retractable screen is installed with the recommended type and number of brackets.
• The retractable screen is installed under consideration of the given fastening pull-out forces.
• The instructions of the fastening manufacturer have been respected during installation.
  The combination of wall type and mounting mate-rial used at your installation site might result in a lower wind resistance class for your retractable screen.
  WARNING
  For every mounting material, the specifications of the fastening manufacturer must be observed, e.g. drill sizes, distances to edges, tensioning torques, drying times etc.

1. Left and right beams
   Attach the corner brackets (4 x) 23 to the ends of the left and right beams B of the pergola awning. Make sure that the slit sides of the beam point in the same direction as the open ends of the corner brackets. 23 No screws or bolts are required for this step.

2. Front and backside beams
   Connect the motor shaft in the backside beam A to the shaft in the right beam as follows (back to front): M6x8 bolt 33 , Ø6 washer, M6 washer (plastic) 1
   Connect the motor shaft in the backside beam to the shaft in the left beam B as follows (back to front): M6x8 bolt 33 , Ø6 wash-er , M6 washer (plastic) .
   In all corners connect the beams and the corner brackets by means of four M6x10 full-thread screws 3
   Attention: Take care not to move the slide in the left and right beam before or during assembly. Do not pinch the LED cables during assembly.

3. Reinforcement of frame corners
   With the four beams connected to each other by means of the corner brackets, strengthen the overall structure by fixing the corner face plate 24 and corner bottom plates .
   Fix the corner face plates and the respective corner bottom plates 25 to the corners of the backside beam. (L rear right, R rear left) Use the following parts: M8x100 bolts 12 Ø8 washers 15 M8 nuts 18 M6x20 hex socket bolts (from beneath) 9
   On the two corners of the frontside
   beam place the corner face plates 24 and the respective corner bottom plates 25 to the corners of the frontside beam. (R front right, L front left)
   Use the following parts:

   • M8x100 bolts 12
   • Ø8 washers 15
   • M8 nuts 18
   • M6x20 bolts 6
   • Ø6 washers 13
   • M6x20 hex socket bolts (from beneath) 9****

4. Connection of LED stripes 4x
   Connect the LED stripe cables in all four corners. Rotate the plugs against each other until they fit. Make sure that in the rear corners the cable can not touch the motor shaft.

5. Mounting bracket 2x (e.g. in concrete)
   The mounting brackets 26 must be installed in equal height about 250 cm above the ground.
   The distance X between the insides of the mounting brackets 26 :
   10329557: 385 cm
   10329559: 385 cm
   10329560: 285 cm
   Mark the installation holes (4 x) of the mounting brackets 26 on the wall.
   Caution: The free-standing may collapse when fixed improperly!
   According to your wall type, drill the holes and insert suitable plugs (4 x) (see section “Mounting material”).
   Install the mounting brackets (2 x) 26 with the pointy side facing downwards and the curved side facing upwards.
   Ensure they are securely fixed in place.

6. Mounting the framing backside
   After both wall brackets have been mounted properly you can fix the awning.
   At least two ladders or treads are required for steps 5 to 11.
   Ensure that the ladders/treads are firmly resting on the ground so that you cannot fall. Only use ladders/treads that are suitable for such assembly work.
   Place the framing with the backside beam on the wall mounts and immediately secure it with the following parts:
   M10 locking nut 19 ,
   Ø10 washers 16 ,
   M10 nuts 20 and the M10x90 full thread bolts throughout 11 the entire assembly (2 x).
   Ensure the connections are tight and secure before moving on to the frontside beam.

7. Mounting the framing frontside
   With the backside of the framing being mounted securely, use the provided columns (L/R) D to support the frontside of the framing.
   Connect the left column to the left front corner. Use the provided M8x50 partial thread bolt 10 and M8 locking nut .
   Repeat the same process for the right front corner of the framing.

8. Fix the beams to the ground
   With the structure fully completed, fix it to the ground. Mark the holes through the openings of the floor plates of the columns.
   The distance X between the wall and the front edge of the floor
   plates is:
   10329557: 394 cm
   10329559: 294 cm
   10329560: 394 cm
   The distance Y between the outsides of the floor plates is:
   10329557: 394 cm
   10329559: 394 cm
   10329560: 294 cm
   Mark the installation holes (6x) of the floor brackets on the ground.
   According to your flooring type, drill the holes and insert suitable plugs (6 x).
   Fix the floor plates of the columns in place with suitable bolts.

9. Inserting the retractable screen
   With the frame being supported on all four corners you can start the process of assembling and installing the retractable screen .
   Hang the outer bar with the two rollers first. The fabric must hang down from above behind the bar.
   Push the first bar forward and mount all following bars step by step.

10. Attaching the retractable screen
    Fix the last mounted bar to the lower slot of the Z-brackets inside the backside beam of the framing.
    Use a M6x40 full thread bolt 8 two Ø6 washers and a M6 locking nut 17 .
    Repeat the same for all Z-brack-ets and ensure that the connec-tions are tight.

11. Attaching the L-brackets to the slide
    With the retractable screen hanging safely inside the framing, place the provided L-brackets (L/R) 21 / 22 on top of the corresponding sides of the retractable screen.
    Use two M6x10 full thread bolts 2 to secure the L-brackets to the slides in the left and right beam of the frame.

12. Attaching the L-brackets to the front bar
    Use two M6x12 full thread bolts and 4 two Ø6 washers 13 to join the L-brackets to the front bar of the retractable screen. Ensure the L-brackets are securely con-nected and all bolts are tight.
    Once this connection is complet-ed, the retractable screen can move along the rails inside the left and right beams.

13. Adjustment, in case the front bar does not parallel the backside beam:
    Loosen the two screws of the sleeve on the motor shaft on one side. Push back the sleeve towards the motor and align the front rod with the backside beam.
    Push the sleeve back onto the shaft of the dented wheel and secure it with the screws.

14. Connecting the top face plate
    Peel of the protective foil from the top face plate C .
    Slide the slot nuts in the backside beam under the holes in the top face plate. Attach the top face plate C to the slot nuts using M6x16 full thread bolts and Ø6×16 washers .

15. Finish the top face plate
    Place the two top corner face plates 27 on the edges between backside beam and top face plate, each in the corresponding corner (L/R). Fix the top corner face plates 27 in place with two M6x30 full thread bolts 7 and two Ø6 rings (2 x) respec-tively.
    The installation of the pergola awning is now complete.

16. Connect the retractable screen to a power source
    Have a qualified electrician connect the awning to power. Electrical work and repairs must always be performed by a qualified electrician.
    The product needs to be earthed.
    Brown: L
    Yellow/Green:
    Blue: N

17. Remote control holder 1x
    Drill two holes and fix the plastic support of the remote control holder with the plugs and screws. Slide the holder onto the plastic support and insert the remote control.
    Inserting the remote control battery
    Press a pointed tool into the hole on the battery cover and slide open the cover. Remove the protective sheet from the battery compartment and close it again.

Adjusting the screen

1. Adjust the optimal retraction and expansion point of the screen with the help of the adjusting button on the motor.
2. Adjusting the optimal retraction point of the retractable screen
3. Press button on the remote control once.
4. Press adjusting button on the motor. The awning starts retracting.
5. motor. The awning starts retracting. stops running.
6. Adjusting the optimal expansion point of the retractable screen
7. Press button on the remote control once.
8.  Press adjusting button on the motor. The awning starts expanding.
9. Release button when awning is completely expanded. The motor stops running.

Operation

1. Extending and retracting the retractable screen
   Press the buttons on the remote control:
   **button: extending retractable screen
   button: retracting retractable screen
   —** button: stop any movement of the retractable screen.
   Always watch the retractable screen if you are extracting or retracting it.
   Caution! Do not place any objects on top of the retractable screen or the pergola awning. Do not touch the moving parts of the pergola awning during opening and closing.

2. LED lighting
   Press the button signed with bulb symbol to turn the LED lighting on and off
   A short beep confirms the action. This beep can not be muted.

Cleaning and care

WARNING
For inspection or maintenance of the awning, make sure that the power supply for the awning is switched off and take safety precautions against unintended reactivation.

Check up
Check whether all fastenings and bolts are secured on a regular basis.
Check regularly whether the electric device works nor-mally. Do not extract the awning in case of issues or damages and contact your HORNBACH store.

Fabric
Awning fabric is a high quality product mostly made from acrylic or polyester fibres (according to the de-clared properties). It will maintain its quality for years, if a few requirements are observed.
The local environment has a huge impact on the clean-ing frequency. Dry environments require less clean-ing than humid ones. The fabric can be cleaned as required, but a general cleaning should be carried out every two to three years and at warm and dry weather conditions:

1. Extract the awning completely.
2. Brush off loose dirt and debris.
3. Wet the fabric with a garden hose.
4. Mix mild soap with lukewarm water.
5. Clean the fabric with a soft brush from both sides.
6. Let the soap water soak in for ten minutes.
7. Thoroughly rinse the fabric with a garden hose.
8. Let the fabric air dry, do not apply heat.
9. Retract the awning.

FABRIC INFORMATION
Due to its functional requirements and production methods, awning fabric has specific characteristics that do not affect the quality of the fabric or reduce its suitability for use.

• Creasing occurs during confection and folding of fabric. Creased areas may look darker, especially on light colours.
• Chalk effects, visible as light stripes, can occur during production.
• Ripples in the seam and border can be formed by multiple layers of fabric, while it is rolled up on the roller tube.
• Rain resistance for a light and short rain is given for impregnated, water-repellent fabrics if the pitch angle of the awning is 14° or more. In stronger or prolonged rain, the awning must be retracted in or-der to avoid damage. Wet retracted awnings should be extracted as soon as possible in order to dry thoroughly.

Frame
The frame is made of powder-coated steel and/or aluminum components. The rest of the hardware is made of corrosion-resistant materials. Over time, dust and dirt will collect on the frame and will require periodic cleaning. Use a water/detergent mixture and a soft clean cloth to clean the frame components.
In most situations it should not be necessary to lubricate the moving components of the awning. However, when squeaking occurs, the use of a silicone spray lubricant is recommended. Attach a straw to the spray nozzle of the silicone spray and lubricate the pivot between the end of the roller tube and the end brackets on both sides. Take care not to overspray on the awning fabric.
Important: Do not use any petroleum-based spray lubricant.

Battery replacement

Press a pointed tool into the hole next to the battery cover and slide open the cover. Place a 3 V CR2430 battery with + (plus pole) facing upwards into the battery compartment and close it again.

Troubleshooting

Disposal

This awning must not be disposed as unsorted municipal waste. It must be returned to a designated collection point for recycling. In this way, you contribute to the protection of resources and the environment. Contact your local authorities for more information.

The crossed-out wheeled bin symbol requires separate disposal for waste electrical and electronic equipment (WEEE). Such equipment may contain valuable, but dangerous and

hazardous substances. You are required by law to return these products to a designated collection point for the recycling of WEEE and must not under any circumstances dispose of them as unsorted municipal waste. In this way, you can help to conserve resources and protect the environment.
In Germany, HORNBACH is obliged:

• to take back old appliances of the same type free of charge in HORNBACH stores when you purchase a new electrical or electronic appliance.

• to take back up to 3 WEEE of the same type (up to max. 25 cm edge length) free of charge in HORNBACH stores, even if you do not purchase a new appliance.

• when delivering a new electrical or electronic appliance to a private household, to collect an old appliance of the same type free of charge or to enable you to return it in your immediate vicinity.

• Make sure that all batteries have been removed from the appliance before disposing of it. You will find notes on this in this operating instructions (see Chapter
  “Cleaning and care”).

• Make sure that lamps that can be removed from the appliance without destroying it have been removed from the appliance before disposing of it.

• For further details, please consult www.hornbach.com or your local authorities.

• Used batteries and rechargeable batteries must be disposed of properly. Battery-selling stores and municipal collection points offer special containers for battery disposal. Precise data on the type and chemical system of the batteries can be found in the technical data, corresponding markings on the batteries themselves.

• Children must not play with plastic bags and packaging material, due to the risk of injury and suffocation. Store such material safely or dispose of it in an envi-ronmentally friendly way.

Technical data

www.hornbach.com/productcompliance
This product contains a source of light of the energy efficiency class F.

Declaration of conformity

Hereby, HORNBACH Baumarkt AG declares that the radio equipment type ”remote control“ is in compli-ance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:
www.hornbach.com/productcompliance

Declaration of performance

DOP-103295571-CPR1, Version: 20201116

1. Unique identification code of product type: Pergola Awning 3.94 x 3.94 (10329557)
   Pergola Awning 3.94 x 2.94 (10329559)
   Pergola Awning 2.94 x 3.94 (10329560)

2. Type, batch or serial number or other label for the identification of the product referred to in Article 11 / Paragraph 4:
   10329557, 10329559, 10329560

3. The manufacturer’s intended use or intended uses of the product in accordance with the applicable harmonized technical specification:
   Application in the exterior of buildings and other structures

4. Name, registered trade name or registered trade mark and contact address of the manufacturer in accordance with Article 11 / Paragraph
   5: HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim/Germany www.hornbach.com

5. Where appropriate, the name and contact address of the authorized representative, responsible for the tasks referred to in Article 12 / Paragraph 2:
   Not relevant

6. System or systems for the assessment and verifica-tion of the reliability of performance of the product according to Annex V of the Construction Products Directive:
   System 4

7. Not relevant (for System 4 there is no notified body).

8. Not relevant.

9. Declared performance

10. The performance of the above product corresponds to the declared performance/s as defined in No. 9. The above manufacturer is solely responsible for the preparation of the service declaration in accord-ance with Regulation (EU) No. 305/2011.
    Signed for the manufacturer and on behalf of the man-ufacturer by:
    Andreas Back
    Head of Quality Management, environment & CSR Person authorised to compile the technical file
    Bornheim, 16.11.2020
    HORNBACH Baumarkt AG
    Hornbachstraße 11
    76879 Bornheim / Germany

10329557-10329559/4_2022/09_V1.13

Manufactured for HORNBACH Baumarkt AG, Hornbachstraße 11, 76879 Bornheim / Germany www.hornbach.com

References

• hornbach.com
• Product Compliance
• Product Compliance

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