HORNBACH 10464602 Semi-Cassette Awning Motorised User Manual

HORNBACH 10464602 Semi-Cassette Awning Motorised

Thank you!
We are convinced that this retractable awning will ex-ceed your expectations and wish you joy while using it.
Read the instructions before installing or using the awning, keep it for further reference and observe the safety instructions.

• Scope of delivery
• 1x Cassette with motor
• 2x / 3x Wall brackets
• 1x Hand crank
• 1x Remote control

Intended use

This retractable awning is suitable for outdoor use on buildings and primarily intended as protection from direct sunlight, glare and heat, as well as a blind.
If stronger wind starts up (stronger than the wind resistance class of the installed awning) or it begins to rain heavily (danger of water pockets), retract the awning immediately. Using the awning at winter con-ditions (e.g. snowfall, frost, ice) can cause consider-able dangers and must be avoided.
The awning is not intended for commercial use.
Any other use or modification to the awning is consid-ered as improper use and could cause considerable dangers.

WARNING

• Carefully read this installation and user manual prior to the installation and use of the retract-able awning.
• Observe the installation requirements and in-stallation methods for a proper and safe instal-lation of the retractable awning:
  • Retractable Awning for outdoor use.
  • DIN EN 13561
  • Wind-Resistance Class 2

Service
In case of service requests or spare parts, please con-tact your local HORNBACH store or write an email to:
service@hornbach.com

Symbols

• Please read this user manual carefully and keep it for further reference.
• Warning of accident and injury to persons and serious damage to property.
• 2 persons required.
• A triangle with a lightning symbol draws the user‘s attention to “dangerous voltage” with-out insulation in the cabinet which may be high enough to entail a risk of electric shock.

Required accessories
The following accessories (not included) are required, for a proper installation of the awning:

• Level
• Guideline
• Tape measure
• Chalk or pencil
• Rubber mallet
• Impact drill
• Wrench 17 mm
• 2 stepladders
• Suitable drill bit and mounting material (fastenings) for wall, ceiling or floor type at installation site

IMPORTANT SAFETY INSTRUCTIONS

WARNING NOTICE – FOR THE SAFETY OF PER-SONS, IT IS IMPORTANT TO FOLLOW THESE IN-STRUCTIONS
THESE INSTRUCTIONS ARE TO BE KEPT

• WARNING! Working at high altitudes bears the risk of falling. Always wear appropriate fall protection.

• If the awning needs to be installed at higher levels that require the use of ropes, make sure the awn-ing is:

• taken out of its packaging,

• the ropes are suitable to carry the load and fixed in a way that they cannot slip,

• the awning is lifted evenly and horizontally.

• The same applies to the dismantling of the awning.

• Ladders and scaffolding may not be positioned against or attached to the awning. A firm footing and level ground is necessary for their support.

• Only use ladders and scaffolding with a sufficiently high load-bearing capacity.

• At first use, make sure that no person or animal is present in the extraction area of the awning. Check if the fastenings and mounting brackets are still tight after the first extraction.

• Use the awning only as specified in the intended use. Changes such as additions or conversions that are not provided by the manufacturer, may be made only with the written consent of the manu-facturer.

• Ensure that children and persons who cannot cor-rectly assess the dangers of improper use and mis-use, do not operate the awning. Awnings in need of repair, with high wear or damage to the cover or frame, may not be used.

• Prior to each operation, visually check the awning for damages. If damage is visible, stop using the awning immediately and seek for authorized per-sonnel to repair the damage.

• Do not touch moving parts during operation.

• There is the potential of crushing, squashing and cutting between front profile, articulated arms, moving profiles and the housing, especially when operating the awning with automatic controls.

• Prevent clothing or body parts from getting caught and drawn-in by the awning.

• When working in the extraction area of the awning, make sure that it cannot be operated accidentally. Therefore remove the hand crank and store it in a safe place or switch off the power supply for the system and take safety precautions against unin-tended reactivation.

• The use of tensioning cables or additional load (e.g. hanging objects to the awning) can cause serious damage or crash to the awning and are not permitted.

• Foliage or other foreign objects on the awning cloth, the top cover and in the guide rails must
  be removed immediately, as they can damage or crash the awning.

• If the pitch angle of the awning is less than 14° (25 %), it shall not be extended during rain, due to the danger of water pockets that can damage or crash the awning.

• Retract the awning during rain, snow or wind to avoid damage. If a wind sensor is used in combina- tion with an electric drive, set it according to the wind resistance class of your awning.

• Do not extend the awning during snow or frost (danger of frozen fabric). Snow and/or ice can de-stroy the awning. Automatic controls must be set to manual operation under such conditions, e.g. winter operation.

• Only use manufacturer-approved replacement parts.

• When dismantling and disposing of the awning, the prestressed parts (e.g. articulated arms, back pull systems) must be completely relaxed or se-cured to prevent accidental deployment.

• WARNING! Possibility of injury or death by electric shock!

• During installation, always observe the national installation regulations.

• When working on the awning, make sure that the power supply for the awning is switched off and take safety precautions against unintended reacti-vation.

• Children must not play with the controls of the awning. Store remote controls out of the reach of children.

• Regularly check the awning for signs of wear or damage to the cables. If damage is visible, stop using the system immediately and seek for author-ized personnel to repair the damage.

• Changes to the design or configuration of equip-ment may not be made without consulting the manufacturer or his authorized representative.

• The switch must be mounted in sight of the front profile, but away from moving components, in a height that corresponds with the national rules for disabled people (preferably less than 1.30 m, if possible).

• If a manually operated emergency system is sup-plied, it must be accessible in a height of less than 1.80 m.

• An awning with electric drive cannot be retracted without electricity. Therefore it is recommended, especially in windy regions with frequent power outages, to operate the awning with a manually operated emergency system or an emergency power supply.

• Caution when operating the retracted awning manually, because it can fall down quickly due to weak or broken springs.

For use of batteries

• CAUTION! Explosion hazard when the batteries are not replaced correctly. Only replace by batteries of the same type. Pay attention to the correct polarity.
• Do not expose batteries (battery pack or inserted batteries) to excessive heat from sunlight, fire, etc. Protect from mechanical shocks. Keep dry and clean. Keep out of reach of children.
• Do not open, disassemble, cut open, or short-circuit batteries. Do not use old and new batteries together.
• Observe the safety notes and other notes on the battery and its packaging.
• Remove leaking batteries and clean the battery compartment thoroughly. Avoid contact with eyes and skin.

Overview

Components

1. Awning fabric

2. Front profile

3. Hand crank

4. Mains power cable

5. Articulated arm

6. Cassette
   Remote control

7. Extract

8. Pause

9. Retract

Scope of delivery

Wall brackets 10179672, 10464601: 2x 10179673, 10179674, 10464602: 3x

Installation

Installation site

WARNING
Consult a specialist, if there is any doubt on the load carrying capacity of the installation site.

Prior to the installation, check if the wall or ceiling at the installation site has sufficient load carrying capac-ity. Special care needs to be taken if the installation shall be carried out at an insulated wall or ceiling, as the increasing demands on thermal insulation reduce the tensile forces of anchor bolts and other fastenings. Make sure the installation site is straight and allows the correct positioning of the awning in terms of height and the desired pitch angle of the awning.

Wind resistance classes
This awning is designed to withstand Beaufort force 5 wind speeds, which equals wind resistance class 2. The combination of wall type and mounting material used at your installation site might result in a lower wind resistance class for your awning.

WARNING

To prevent risks during installation, the installer must have sufficient knowledge in the following qualifications:

• Occupational safety and health (OSH), operational safety and accident prevention regula-tions given by the Employer’s Liability Insurance Association.

• Handling and transporting of long and heavy components.

• Handling of ladders and scaffolding.

• Evaluation of basic structures of a building.

• Handling of tools and machines.

• Handling and installation of fastening equipment.

• Commissioning and operation of products.

If not every qualification can be covered by the installer, seek for a professional installation special-ist to perform the installation.
An installation specialist will be able to provide information about the wind resistance class the awning can withstand after the installation. The table below can be used to identify different wind speeds by observing tree movement: Mounting material
A fully extracted awning has to withstand extreme loads at its fastenings. Depending on the wall type at the installation site, the correct fastening must be selected in order to ensure a secure fixation.
The table below provides a basic recommendation of fastenings for different wall types, but a specialist should be consulted in order to figure out, which fas-tening is the appropriate one. He will also be able to inform about the wind resistance class the awning can withstand after the installation.

WARNING

To meet the wind resistance class mentioned in the declaration of conformity, the installed awn-ing needs to fulfil these requirements:

• The awning is installed with the recommended type and number of brackets.
• The awning is installed under consideration of the given fastening pull-out forces.
• The instructions of the fastening manufacturer have been respected during installation.

The combination of wall type and mounting mate-rial used at your installation site might result in a lower wind resistance class for your awning.

WARNING
For every mounting material, the specifications of the fastening manufacturer must be observed, e.g. drill sizes, distances to edges, tensioning torques, drying times etc.

Technical data

Remote control

Awning 1x

1. Electrical connection: Select the installation site in such way that the power plug 4 can be connect-ed to a suitable mains socket.
   Measure the distance between the outsides of the articulated arm brackets.

2. Mounting bracket 3x b(10179672, 10464601 2x) (e.g. in concrete)
   The mounting brackets must be installed level and at least 3.1 m above the ground.
   The distance between the in-sides of the mounting brackets is x + 4 cm.
   Mark the installation holes of the mounting brackets on the wall.

3. According to your wall type, drill the holes and install the fastenings. Check that the wall anchors are secure. The sleeve must sit fl ush with the wall.
   Install the mounting brackets to the fastenings and check them for secure fi t.
   Alternatively the mounting brack-ets can be installed to a ceiling, using its two upper holes.

4. Cassette awning 1x
   Install the square tube of the cassette awning 6 to the lower openings of the mounting brack-ets and secure it with the two screws supplied.

5. Hand Crank 1x
   Install the hand crank 3 to the hand crank eyelet on the left end bracket of the awning.

6. If the motorized extraction and retracting of the awing is not possible (e.g. blackout), then the hand crank eyelet and the hand crank 3 can be used for manual operation.
   Rotate the hand crank 3 in either clockwise or anti-clockwise direction in order to extract or retract the awning.
   Keep the hand crank 3 in a vertical position during use to prevent the hand crank eyelet from damages.

7. Have a qualified electrician connect the awning to power. Electrical work and repairs must always be performed by a qualified electrician.
   The product needs to be earthed. Brown: L Yellow/Green:Blue: N

Adjust pitch angle

1. Extract the awning as desired and remove the hand crank.

2. Loosen the two nuts on the side of the articulated arm bracket, by use of a 17 mm wrench.
   Be careful not to remove the nuts or screws.

3. The pitch angle is set by loos-ening or tightening the screw on the front of the articulated arm bracket, by use of a 17 mm wrench.

4. Tightening the screw adjusts the awning towards a straighter orientation.
   Loosening the screw adjusts the awning towards an inclined orientation.

5. Once the desired pitch angle is set, tighten the two nuts on the side of the articulated arm 5, by use of a 17 mm wrench.
   Repeat the same procedure on the other side of the awning. Make sure to adjust the pitch angle evenly on both sides, so that the front profile 2 remains horizontal.

6. The awning can withstand light rain showers if the pitch angle is 15° or more. You can set the angle between 15° and 30°. However, we do not recommend a pitch angle of less than 15°.
   To set a pitch angle of 15° or more, extract the awning to the length of 1 meter, set a 1 m level on top the awning and hold it in a level position.
   The distance between level and front profile 2 must be 25 cm (15°) or more so that the awning can withstand light rain.

Cleaning and care

Fabric
Awning fabric is a high-quality product mostly made from acrylic or polyester fibres (according to the declared properties). It will maintain its quality for years, if a few requirements are observed.
The local environment has a huge impact on the cleaning frequency. Dry environments require less cleaning than humid ones. The fabric can be cleaned as required, but a general cleaning should be carried out every two to three years and at warm and dry weather conditions:

FABRIC INFORMATION
Due to its functional requirements and production methods, awning fabric has specific characteristics that do not affect the quality of the fabric or reduce its suitability for use.

• Creasing occurs during the confection and folding of fabric. Creased areas may look darker, especially on light colours.
• Chalk effects, visible as light stripes, can occur during production.

Frame
The frame is made of powder-coated steel and/or aluminum components. The rest of the hardware
is made of corrosion-resistant materials. Over time, dust and dirt will collect on the frame and will require periodic cleaning. Use a water/detergent mixture and a soft clean cloth to clean the frame components.
In most situations, it should not be necessary to lubricate the moving components of the awning. However,

1. Extract the awning completely.
2. Brush off loose dirt and debris.
3. Wet the fabric with a garden hose.
4. Mix mild soap with lukewarm water.
5. Clean the fabric with a soft brush from both sides.
6. Let the soap water soak in for ten minutes.
7. Thoroughly rinse the fabric with a garden hose.
8. Let the fabric air dry, do not apply heat.
9. Retract the awning.
   • Ripples in the seam and border can be formed by multiple layers of fabric, while it is rolled up on the roller tube.
   • Rain resistance for a light and short rain is given for impregnated, water repellent fabrics if the pitch angle of the awning is 14° or more. In stronger or prolonged rain, the awning must be retracted in order to avoid damage. Wet retracted awnings should be extracted as soon as possible in order to dry thoroughly.

when squeaking occurs, the use of a silicone spray lubricant is recommended. Attach a straw to the spray nozzle of the silicone spray and lubricate the pivot between the end of the roller tube and the end brack-ets on both sides. Take care not to overspray on the awning fabric.
Important: Do not use any spray lubricant which is based on mineral oil.

Replacing the remote control battery
For battery replacement remove the screw of the battery compartment. Slide open the compartment. Replace the 3 V CR2450 (Lithium) battery with + (plus pole) facing upwards into the battery compartment and close it again. Secure the battery compartment with the screw.

Troubleshooting

Disposal

This awning must not be disposed of as unsorted municipal waste. It must be returned to a designated collection point for recycling. In this way, you contribute to the protection of resources and the environment. Contact your local authorities for more information.
Children must not play with plastic bags and packaging material, due to possible injury or danger of suffocation. Store such material safely or dispose of environmentally friendly.

The pictogram with the crossed-out dustbin points to the requirement for separate disposal of electrical and electronic appliances (WEEE). Electrical and electronic appliances can contain hazardous and environmentally hazardous materials. Do not dispose of this appliance as domestic waste. Hand it in at a collection point for electrical and electronic waste. By doing so, you will help to conserve resources and protect the environment. For further details, please consult your dealer or your local authorities.
Used batteries must be disposed of properly. Battery selling stores and municipal collection points offer special containers for battery disposal.

Declaration of conformity
Hereby, HORNBACH Baumarkt AG declares that the ra-dio equipment type ”remote control“ is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:
www.hornbach.com/productcompliance

Declaration of performance
DOP 59053571-CPR3, Version: 20210802

1. Unique identification code of product type:

   • Semi-cassette awning motorized 2×1.5m PE khaki (10179672)
   • Semi-cassette awning motorized 4x3m PE khaki (10179673)
   • Semi-cassette awning motorized 5x3m PE khaki (10179674)
   • Semi-cassette awning motorized 3x2m PE khaki (10464601)
   • Semi-cassette awning motorized 3,6×2,5m PE khaki (10464602)

2. Type, batch or serial number or other label for the identification of the product referred to in Article 11 /Paragraph 4: 10179672, 10179673, 10179674, 10464601, 10464602

3. The manufacturer’s intended use or intended uses of the product in accordance with the applicable har-monized technical specification:
   Application in the exterior of buildings and other structures

4. Name, registered trade name or registered trade mark and contact address of the manufacturer in ac-cordance with Article 11 / Paragraph 5:

   • HORNBACH Baumarkt AG
   • Hornbachstraße11
   • 76879 Bornheim/Germany www.hornbach.com

5. Where appropriate, the name and contact address of the authorized representative, responsible for the tasks referred to in Article 12 / Paragraph 2: Not relevant

6. System or systems for the assessment and verifi-cation of the reliability of performance of the product according to Annex V of the Construction Products Directive:
   System 4

7. Not relevant (for System 4 there is no notified body).

8. Not relevant.

9. Declared performance
   Main Features Performance Harmonized techni- cal specification

10. The performance of the above product corresponds to the declared performance/s as defined in No. 9. The above manufacturer is solely responsible for the prep-aration of the service declaration in accordance with Regulation (EU) No. 305/2011.
    Signed for the manufacturer and on behalf of the man-ufacturer by:

Andreas Back
Head of Quality Management, environment & CSR Person authorised to compile the technical file
Bornheim, 02.08.2021
HORNBACH Baumarkt AG,
Hornbachstraße 11
76879 Bornheim / Germany

10179672-10179673-10179674-10464601-10464602_2021/08_V1.2
Manufactured for HORNBACH Baumarkt AG, Hornbachstraße 11, 76879 Bornheim / Germany www.hornbach.com

References

• hornbach.com
• Product Compliance

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