FEIN JHM USA 101 X Slugger Portable Magnetic Drill Instruction Manual

FEIN JHM USA 101 X Slugger Portable Magnetic Drill

INTRODUCTION

For your safety

• Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual, including the figures, specifications, safety regulations and the signs indicating
• Only carry out such operations with this power tool as intended for by the manufacturer.
• Only use cutting tools and accessories that have been approved by the manufacturer.
• Please also observe the relevant national industrial safety regulations.
• Non-observance of the safety instructions in the said documentation can lead to an electric shock, burns and/or severe injuries.
• This Instruction Manual should be kept for later use and enclosed with the power tool, should it be passed on or sold.
• The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) power too

General Power Tool Safety.

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
• Power tools create sparks that may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distraction can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way.
• Do not use any adapter plugs with earthed (grounded) power tools.
• Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
• There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions.
• Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
• Keep cord away from heat, oil, sharp edges or moving parts.
• Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
• Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply.
• Use of an GFCI reduces the risk of electric shock

Special safety instructions.

Wear personal protective equipment. Depending on application, use a face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or work piece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• When there is danger of falling down, secure the machine using the provided safety strap; especially when working aloft, on vertical building elements or overhead.
• In case of a power failure or when the mains plug is pulled, the magnetic holding power is not maintained.
• When working overhead or on vertical surfaces, the coolant container must not be used. Use Slugger Cutting Paste instead.
• Liquids penetrating your electric power tool maycause electric shock.
• Avoid touching the drilled core that is automatically ejected by the pilot pin when the working procedure is finished.
• Contact with the core when it is hot, or if it falls, can cause personal injuries.
• Operate the power tool only from grounded contact sockets that comply with the specifications.
• Do not use any connection cables that are damaged; use extension cables with a grounded contact that are checked at regular intervals.
• A ground conductor without continuity can cause an electric shock. To prevent injuries, always keep your hands, clothing, etc. away from rotating swarf.
• The swarf can cause injuries. Always use the chipping protector. Do not attempt to remove the cutting tool if it still turns.

Handling hazardous dusts

• Asbestos and materials containing asbestos
• Lead-containing coatings, some wood types such as beech and oak
• Minerals and metal
• Silicate particles from bricks, concrete and other materials containing stone
• Solvent from solvent-containing paint/ varnish
• Arsenic, chromium and other wood preservatives
• Materials for pesticide treatment on boat and ship hulls
• Stainless steel dust, metal dust and nonferrous metal dust

Emission values for sound

Sound emission

• A-weighted emission pressure power level measured at the workplace LpA (re 20 μPa), in decibels 87.5
• Measuring uncertainty KpA, in decibels 5
• Measured A-weighted sound power level LwA (re 1 pW), in decibels 98.5
• Measuring uncertainty KwA, in decibels 5
• C-weighted peak sound pressure level measured at the workplace LpCpeak, in decibels 100.1
• Measuring uncertainty KpCpeak, in decibels 5

Extension cable

If the use of an extension cord is required, its length and conductor cross- section must be adequate for the application in order to prevent a voltage drop in the extension cord, power loss and overheating of the power tool. Otherwise, the extension cable and power tool are prone to electrical danger, and the working efficiency is decreased.

Recommended dimensions of extension cords at an operating voltage of 120 V – singlephase a. c., with only JHM USA 101 X connected:

–200

| 200

–300

| ≤ 30| 30

– 60

| 60

–100

Min. conductor size A.W.G.| Min. conductor- 2

cross-section, mm

16| 14| 12| 1.5| 2.5| 4

Intended use of the power tool

Magnetic base drill for drilling with annular cutting tools on ferrous materials in controlled environments using the cutting tools and accessories recommended by the manufacturer.

Operation of the power tool off power generators
This power tool is also suitable for use with AC generators with sufficient power output that corresponds to the Standard ISO 8528, design type G2. This Standard is particularly not complied with when the so-called distortion factor exceeds 10 %. When in doubt, please refer to the generator instruction/specification guide.

Symbols

the General Safety Instructions.
| Before commencing this working step, pull the power plug out of the socket. Otherwise there will be danger of injury if the power tool should start unintentionally.
 | Use eye protection during operation.
 | Use ear protection during operation.
| This symbol confirms the certification of this product for the USA and Canada.
DANGER| This sign warns of a directly imminent, dangerous situation. A false reaction can cause a severe or fatal injury.
WARNING| This sign indicates a possible dangerous situation that could cause severe or fatal injury.
CAUTION| This sign warns of a possible dangerous situation that could cause injury.
| Worn out power tools and other electrotechnical and electrical products should be sorted separately for environmentally-friendly recycling.
| Product with basic insulation and exposed, conductive parts addition- ally connected to the ground conductor.
Symbol, character| Explanation
---|---
| Switching on
| Switching off
~ or a. c.| Alternating current
1 ~| Alternating current, single-phase
Character| Unit of measurement, national| Explanation
---|---|---
n| rpm; /min; min-1; r/min| Rated speed
P| W| Electrical power
 | °| Angle width
U| V| Electric voltage
f| Hz| Frequency
I| A| Electric current intensity
m| lbs| Mass
l| ft, in| Length, width, height, depth, diameter or thread
Ø| ft, in| Diameter of a round part
 | m, s, kg, A, mm, V,

W, Hz, N, °C, dB,

min, m/s2

| Basic and derived units of measurement from the international system of units SI.

Technical description and specifications.

Before mounting or replacing cutting tool or accessories, pull the power plug. This preventive safety measure rules out the danger of injuries through accidental starting of the power tool. Not all accessories described or shown in this instruction manual will be included with your power tool.

Assembly instructions.

Mounting the spoke handles
Thread the three spoke handles into the hub assembly

The hub assembly can be mounted on either side

Mounting the auxiliary handle
Screw in and firmly tighten the auxiliary handle.

Filling the coolant container
Prevent the flow of liquid along the cable into the socket outlet or into the core drill unit, as this can lead to electric shock. Tie a bow in the cable near the plug, so that any liquid can drip off. Unscrew the cap from the coolant container. Fill with water soluble cutting fluid like Slugger Cutting Fluid. Replace the cap back onto the coolant container. Do not use the magnetic core drill unit when the cooling-lubricant system is defective. Each time before operating, check for tightness against leaks and for cracks in the hoses. Prevent liquids from entering or penetrating electrical components.

Changing the tool

When there is danger of falling down, secure the machine using the provided safety strap; especially when working aloft, on vertical building elements or overhead. In case of a power failure or when the mains plug is pulled, the magnetic holding power is not maintained. Before mounting or replacing cutting tool or accessories, pull the power plug. This preventive safety measure rules out the danger of injuries through accidental starting of the power tool. Rotate the chip guard away from the arbor. Loosen both screws of the tool holder using the hex key. Insert the pilot pin into the cutter. Insert the cutter with the pilot pin into the tool holder. Tighten both screws of the tool holder onto the flats on the cutting tool using the hex key

Working instructions

When there is danger of falling down, secure the machine using the provided safety strap; especially when working aloft, on vertical building elements or overhead. In case of a power failure or when the mains plug is pulled, the magnetic holding power is not maintained.

Fastening the safety strap
Always fasten the machine securely around the workpiece using the provided safety strap.

For switching the magnet ON
When working on materials that are nonferrous, suitable fixation devices obtainable as accessories from the manufacturer, e. g. suction plates, vacuum plates or pipe-drilling devices must be used. When working on steel materials with a material thickness of less than 12 mm / 1/2 in, the workpiece must be reinforced with an additional steel plate in order to guarantee the magnetic holding power. Press the magnet switch to energize the magnet.

Activating and deactivating the coolant-lubricant flow
The coolant level can be checked in the groove of the drilling shaft. Switch the coolant lubricant flow off as soon as the level is slightly below the opening. The coolant in the drilling shaft is sufficient for one drilling operation. Prior to the next drilling operation, activate and deactivate the coolant lubricant flow as described.

• To activate the coolant-lubricant flow, turn the lever to the position shown.
• When working overhead, deactivate the coolant-lubricant flow. Turn the lever to the position shown.

Starting and stopping the drill motor

• Starting:
  • Switch the motor switch ON.
• Stopping:
  • Switch the motor switch OFF.
• Shutting magnet OFF:
  • Switch off the magnet with the magnet power switch.

Feed
Feed using the spoke handle.

Instructions for core drilling

Do not stop the drill motor during the drilling procedure. Only remove the cutting tool from the hole while the motor is running. After each drilling operation, remove the chips and the slug.

Repair and customer service.

Before mounting or replacing cutting tool or accessories, pull the power plug. This preventive safety measure rules out the danger of injuries through accidental starting of the power tool.

Exchangeable parts

• If required, you can change the following parts yourself:
• Application tools, coolant container, handle, chip guard, safety strap

Dove-tail guide
After several hours of operation, the play in the dove-tail guide can increase. As a consequence, the drill motor can glide along the dove-tail guide by itself. This can lead to the motor drifting down and damaging the cutting tool. In this case, retighten all fastening screws of the dove-tail guide correspondingly so that the drilling motor can easily be moved manually, yet does not glide by itself.

Service

Have maintenance carried out only through qualified personnel. Incorrectly mounted cables and components can cause serious injuries. Have the required service carried out only through an authorized Slugger repair facility. When replacing the power tool’s protective cable bushing or cord between the drill stand and drill motor is required, this must be carried out by Slugger or by an authorized Slugger Service Agent, in order to avoid hazardous situations. The current spare parts list for this power tool can be found in the Internet at www.fein.com.

Cleaning

Prior to any cleaning or maintenance, disconnect the power tool from the power supply in order to avoid accidents. When using in environments with conductive dust in the air, such as when working metals, this dust can settle in the interior of the power tool. This can impair the total insulation of the power tool. Therefore, regularly blow out the interior of the power tool from outside via the ventilation openings with dry, oil-free compressed air; always wear eye protection when doing this. For additional protection, connect a residual current device (RCD) on the line side. Do not attempt to clean clogged or dirty ventilation openings of the power tool with pointed metal objects; use non metal tools or objects if necessary. Do not use cleaning agents and solvents that can cause damage to plastic parts. These include: Gasoline, carbon-tetrachloride, chloric solvents, ammonia and domestic cleaning agents that contain ammonia.

Warranty and liability.
The warranty for the product is valid in accordance with the legal regulations in the country where it is marketed.

Environmental protection, disposal.
Packaging worn out power tools and accessories should be sorted for environmentally friendly recycling. Further information can be obtained from your dealer.

Provided accessories

References

• High quality power tools and accessories | FEIN Canada
• High quality power tools and accessories | C. & E. Fein GmbH
• High quality power tools and accessories | FEIN Power Tools, Inc.

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