BORMANN PRO BGB2200 212cc Petrol Engine User Manual
- June 9, 2024
- BORMANN PRO
Table of Contents
- BORMANN PRO BGB2200 212cc Petrol Engine
- Instruction
- Technical Data
- Safety Precautions
- Battery Connection (electric – start type)
- Inspection before operation
- Air Cleaner
- Fuel and fuel tank
- Starting the engine
- Running the engine
- Engine oil alarm
- Operating on mountainous areas
- Maintenance
- Replacement of engine oil
- Troubleshooting
- WARRANTY
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
BORMANN PRO BGB2200 212cc Petrol Engine
Instruction
- The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
- To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
- Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.
Technical Data
Model | BGB2200 |
---|---|
Engine type | Single Cylinder, 4-Stroke (OHV) wedged |
Bore x Stroke (mm) | 70 x 50 |
Rated Power (hp/ rpm) | 7,0 / 3600 |
Max. Power (hp/ rpm) | 7,5 / 3600 |
Ignition System | T.C.I. |
Fuel Tank Capacity (L) | 4 |
Oil Tank Capacity (L) | 0,6 |
Starting System | Recoil |
Displacement (cc) | 212 |
Air Filter | Oil bath type |
Safety Precautions
WARNING: Before operating the engine, be sure to read and get familiar with the manual instructions carefully, otherwise we will not be responsibile for personal injury or equipment damage. Please pay special attention to the following :
- Running the engine in a well-ventilated place, keep it at least one meter away from building walls or other equipments, keep away from inflammables such as gasoline, matches and so on to avoid possibility of fire.
- Keep the engine out of reach of children and pets to avoid accidents.
- The operator of the engine must be be specially trained.
- Refuel in a well-ventilated area with the engine stopped. In the refueling places or where gasoline is stored, no smoking and any flames or sparks.
- Don’t fill the tank during the refuelling process in order to avoid any fuel spilling out. If there is spilled fuel around, be sure to clean it thoroughly before starting.
- Locate the engine on a level-working platform to avoid fuel ‘s spilling out.
- Make sure the fuel filler cap is tightened securely.
- The exhaust muffler is very hot during running the engine even after the engine stops. Never touch it as you might get burned. Transport or store the engine with it cooling down entirely.
Battery Connection (electric – start type)
In the case that the specifications of the battery are 12V and more than 18A.h, connect its positive lead to the electromagnetic coil while connect its negative lead to engine mount strew, base screw or any place capable of grounding with the engine well. Make sure the battery leads are connected tightly and no corrosion is found. If any, eliminate it.
WARNING:
The battery may give off explosive gas, keep sparks, flames and cigarettes
away. Charge or use it in an area with good ventilation. The battery contains
sulphonic acid (electrolyte). Contact with skin or eyes may cause severe
burns. Wear protective clothing and a face shield. If electrolyte gets in your
skin, rinse with water; if gets in your eyes, rinse with water at least IS
minutes and call a Physician at once. Electrolyte is poisonous. If swallowed,
drink large quantities of water or milk, and follow with milk of magnesia or
vegetable oil and call a physician. Keep out of reach
of children.
CAUTION : Do not add tap water to the battery instdead ot distilled
water, or the battery life will be shortened.
Do not add distilled water over electrolyte upper level mark, or electrolyte
will spill out to cor-rupt the engine parts. If so, be sure to wash them away
with water. Make sure not to connect the battery leads in reverse order, or
short-circuit or breaker’s cutting may result.
Air cleaner, oil bath type
Inspection before operation
ENGINE OIL
- Engine oil is a key factor in deciding the engine’s Performace. Do not apply engine oil with additives or 2-stroke gasoline engine oil, as they haven t enough lubrication, which may shorten the engine’s service life.
- Check the engine with it stopped on a level ground. Engine oil recommended SAE15w-40. As viscosity varies with regions and temperatures, so the lubricant has to be selected in accordance with our recommendation.
Check
- Ensure that the engine is stopped on a level ground.
- Remove the dipstick and clean it.
- Reinsert the dipstick into the oil filler without screwing it, and check oil level.
- If the oil level is too low, add the recommended engine oil up to the oil filler neck.
- Reinstall the dipstick.
CAUTION: Run with insufficent engine oil may damage the engine severely.
OIL IN THE REDUCTION GEAR BOX
( only for the model equipped with it) 1/2 Reduction gear with an auto-
centrifugal clutch. A Brand of the box oil is the same as that of engine oil.
Ol capacity: 0.3 liters for 173F and 177F and 182F and 188F, 0.51 liters for
168F and 168F.
Check the oil lever in the following order.
- Remove the dipstick and clean it.
- Reinsert the dipstick without screwing it in , and then check oil level.
- If the oil level is too low, add the recommended engine oil until it arrives the upper level mark.
- Reinstall the dipstick. ORMA
Air Cleaner
-
Double-core type
Dismantle the air cleaner housing and check ité filter element, make sure it is clean and intact, otherwise clean or replace it . -
Single-core type
The air cleaner housing and check its filter element, make sure it is clean and intact, otherwise clean or replace. -
Dust-collecting type
- Dismantle the dust-collecting hood and check the filter element of the air cleaner; make sure it is clean and intact ,otherwise clean or replace.
- Check whether there is any dust or dirt inside the dust-collecting hood, if any, clear away.
-
Oil bath-type
- Dismantle the air cleaner housing and check its core, make sure it is clean and intact, otherwise clean or replace.
- Check oil level and oil quality. If the oil level is too low ,add the recommended engine oil up to oil level mark.
CAUTION:
Never run the engine without an air cleaner, or severe wear of the engine may
occur.
Fuel and fuel tank
Fuel
The engine must apply unleaded gasoline with an octane number over 86. Using
unlead-ed gasoline will decrease the possibility of producing carboll deposit
and will prolong the engine ‘s service life. Never apply used or polluted
gasoline or a mixture of gasoline with engine oil. Make sure the fuel is free
of dirt and water.
Gasoline Containing Alcohol
If you decide to use a gasoline containing alcohol (fuel blend). be sure its
octane rating is at least as high as that recommended by the company. There
are two types of “gasohol” . One contains ethanol, and the other contains
methanol. Neither gasoline containing more than 10% ethanol nor 5% methanol is
allowed to be used. If methanol content in the fuel blend exceeds 5%. it may
bring bad effect on the engine performance, besides, it may damage metals,
rubber and plastic parts.
CAUTION: Handle fuel with care because it changew plastic and painted
surface. It is nor-mal when you hear occasionally lightyspark knock or pinking
with the engine running under heavy load.
If “spark knock” or “pinking” occurs at a steady speed under normal load,
change brand of gasoline; it Such phenomena still happens, consult your dealer
for help, otherwise the engine may be damaged.
Fuel Tank
Fuel tank capacity according to specifications.
Check
- Remove the fuel filler cap and check fuel level.
- If the fuel level is too low, refuel the tank. Remember adding fuel not over the fuel filler shoulder.
WARNING:
Gasoline is extremely flammable and explosive under certain conditions.
Refueling in a well-ventilation area with the engine stopped. Do not smoke and
allow flames or sparks in the area where gasoline is stored or where the fuel
tank is refueled. DO not overfill the tank (there should be no fuel in the
filler neck). After refueling, make sure the feel tiller cap is setting back
securely. Be careful not to spill fuel when refueling. Spilled fuel or fuel
vapor may ignite. If any fuel is spilled, make sure the area is dry before
starting the engine. Avoid repeated or prolonged contact with skin or
breathing of fuel vapor. Keep out of reach of children.
Starting the engine
-
Push the fuel cock to “ON”.
-
Push the choke lever to “CLOSE”.
NOTE: if the engine is hot, closing the choke is unnecessary.
-
Move left the throttle lever a little.
-
Start the engine as follows:
-
Hand-operated kick-starter. Push the engine switch to “ON”. Pull slightly the starting rope handle up until feeling anti-action , and then make a rapid pull.
CAUTION
Releasing tbe handle suddenly may make it hitting the engine. Release the handle slowly conforming with its recoiling
force. -
Electric starter
Push the engine switch to “START” and remain there until the engine starts. Once the engine starts. reset the engine switch to “ON”.
CAUTION
Use the engine switch not more than 5 minutes each time to avoid damage of the engine. Try once more 10 minutes later after last attempt failures.
-
Running the engine
-
Preheat the engine and push back the choke lever to “OPEN”.
-
Set the throttle lever in proper position to ensure the engine runs at required velocity.
Engine oil alarm
The engine oil alarm is designed to function when the engine oil in the crankcase is insufficient. Lack of engine oil may damage the engine. Once oil level in the crankcase is too low, the engine oil alarm will stall the engine automatically to make it free of damage while the engine switch is still at “ON”.
CAUTION:
If cannot restart the engine, check the engine oil level first before go to
other check items. BREAKER (Electric-start type).
The breaker will cut off automatically to protect the charging circuit of the
battery in the case that short circuit or incorrect connection of the battery
poles occurs. The green indicator in the breaker will jump out with the
circuit cutting off. After finding troubles and troubleshooting, depress the
breaker button to tun the breaker on.
Operating on mountainous areas
On mountainous areas, the standard mixture ratio is relatively too big so the engine performance may be impaired while the fuel consumption may increase, besides, too big mixture ratio will pollute the spark plug to result in starting the engine difficultly. This’ problern can be solved by amending the carburetor technological status. If always using on highlands with a height above sea level of 1800 meters, ask your dealer for doing the job. However, the engine power will decrease by about 3.5% with every 305 meters up in height.
CAUTION : Amended engine applicable to highlands may be damaged seriously
in area below altitude of 1800 meters for overheating, because its mixture
ratio is too small tor operation in low altitude area. In the case, ask your
dealer to recover the engine to its normal technical status.
In emergency, push the engine switch to “OFF” to stall the engine; to stop it
in normal, do as follows:
- Push right the throttle lever to the bottom.
- Push the engine switch to “OFF”.
- Set the fuel cock to “OFF”.
CAUTION: Sudden stopping at high speed under heavy load is forbidden, otherwise damage will result.
Exhaust Control System
With the engine running, carbon monoxibe, oxide of nitrogen and hydrocarbon
will produce, and in certain conditions, oxide of nitrogen and hydrocarbon
will react chemically each other to make smoke while carbon monoxide is toxic,
so exhaust control of them is very important. The company decreases the
exhaust emissions by introducing poor-fuel carburetors and other devices into
the engine to solve the problem. To keep the exhaust of your engine with in
the standard exhaust emission, pay attention to the following :
-
Maintenance
maintain the engine periodically in accordance with the maintenance schedule in the manual. The aintenance schedule is made out on the base of normal use in normal conditions, if using under heavy load, dusty or wet circumstances or in high temperature, service of -the engine should be done more often. -
Replacement of Parts
We recommend that you should choose such parts which are manufactured by the company or equivalent to these in quality as replacement ones. Replacement without so high quality as the original ay the exhaust conbrol systan in effectiveness. -
3. Modifying
Modifying the exhaust control system may make actual exhaust emissions exceeding statutory limit values. Illegal modifications as such:- Dismantle or modify any part of air intake or exhaust system.
- Modify or take off speed – adjusting connection device or speed adjustment device to result in the engine’s running beyond the set parameters.
-
Problems affecting exhausting emissions
- Difficult starting or difficult stopping.
- Unstable idling.
- Give off black smoke or too much fuel consumption.
- Poor ignition sparks or sparks returned.
Once you find any of the above problems, contact your dealer for help.
Maintenance
Maintenance Schedule
Item Frequency| Each time| First month or 20hrs| Each seasons or 50hrs| Every 6 months
or 100 hrs
| Each year
or 300 hrs
---|---|---|---|---|---
Engine Oil| Oil Level Check| ✓| | | |
Replace| | ✓| | ✓|
Reduction gear oil| Oil level check| ✓| | | |
Replace| | ✓| | ✓|
Air cleaner| Check| ✓| | | |
Clean| | | ✓1| ✓1✳|
Replace| | | | | ✓✳✳
Deposit Cup| Clean| | | | ✓|
Spark plug| Clean, adjust| | | | ✓|
Replace| | | | | ✓
Spark eliminator| Clean| | | | ✓|
Idling| Check-adjust| | | | | ✓2
Valve clearance| Check-adjust| | | | | ✓2
Fuel tank & fuel filter| Clean| | | | | ✓2
Fuel supply line| Check| Every two years (do a replacement if necessary)
Caution:
Use only parts from the company or equivalents in quality; otherwise engine
damage may result.
Note:
-
only for inside-ventilating double-core carburetors.
only for paper core air cleaners. Every two years or 600 hours later for dust collecting air cleaners. 1: More often than that in the schedule if in dusty circumstances. -
Should be done by your dealer unless you are specially trained and well equipped with tools.
WARNING:
Stall the engine before service. If service is required with the engine
running, be sure to keep good ventilation in the area. The exhaust emissions
from the engine contain toxic carbon monoxide, inbreathing of it may result in
injury and even death.
Replacement of engine oil
CAUTION:
Air guide
A still hot engine is helpful to drain out the engine oil in the crankcase
rapidly and entirely.
- Turn off the oil filler cap an drain plug to drain engine oil thoroughly. Reinstall the drain plug and screw in securely.
- Fill the specified engine oil up to the upper level mark.
- Reinstall the oil filler cap.
Engine oil capacity in the reduction gear box is 0,3 / 0,5 litres, engine oil
capacity in the crankcase is 0,6 / 1.1. litres. NOTE:
Do not dump oil containers or discarded engine oil into rubbish boxes or onto
the ground. For the sake of environ-mental protection, we suggest you take in
discarded engine oil with a closed container and bring to local recycling
station.
SERVICE OF AIR CLEANER
A dirty air cleaner may block enough air’s flowing into the carburetor. To
keep the the carburetor in good working conditions, please service the air
cleaner periodically. If operating the engine inextremely dusty area, the job
should be done more often.
WARNING:
Never clean the air cleaner core in gasoline or low flash-point detergents, or
explosion may happen.
CAUTION:
Never run the engine without an air cleaner, or air with dirt and dust may
enter the engine and speed the engine’ s wear.
Unscrew the wing nut, dignantle the air cleaner housing.Check if the two cores
are damaged, if so, replace it
ith a new one.
- Foam filter element: clean with home detergents and arm water(or non-flammable or high flash-point cleans- ing solvents) and dry up, then soak in clean engine oil until saturated. Squeeze out excess oil, otherwise, the en- ine will discharge smoke in starting stage.
- Paper filter elanent: knock the core against a solid plane to get rid of accumulated dust or blow out dust from inside to outside with high-pressure air flow (not more than 30 psi) . Never clean with a brush, as brushing may orce the dust into the core fiber. If the core is extremely filthy , replace it with a new one.
Dust-collecting type
-
Unscrew the wing nut, dismantle the air cleaner housing, check if the two cores are damaged, if so, replace it with a new one.
- Foam filter element: clean with some detergents and warm water or non- flammable or high flash-point cleansing solvents) and dry up, then soak in clean engine oil until saturated. Squeeze out excess oil, otherwise, the engine will discharge smoke in starting stage.
- Paper filter element : knock the core against a solid plane to got rid of accumulated dust or blow out dust from inside to outside with high-pressure air flow (not more than 30 psi) w.Never clean with a brush, as brushing may force the dust into the core fiber. If the core is extremely filthy, replace it with a new one.
-
Clean the dust-collecting hood: screw off the three special semi-round screws and remove the hood,wash parts with water and then dry up. Reinstall the hood.
CAUTION :- When reinstalling the dust collecting core air cleaner, make sure to embed the fin on the pre-air cleaner hood in the dent in the dust — collecting hood.
- Install the air guide in correct order.
Single-core type
- Remove the wing nut and air cleaner housing. and take out the filter element.
- Clean with home detergents (or high flash-point cleansing solvents) and warm water, and dry up.
- Soak in clean engine oil until saturated; squeeze excess oil, or the engine will exhaust smoke in starting stage. tarting stage.
- Reinstall the filter element and air cleaner housing.
Oil bath type
- Remove the nut and air cleaner housing, and take out the filter element.
- Clean with home detergents (or high flash-point cleansing solvents) and warm water, and dry up.
- Soak in clean engine oil until saturated. Squeeze excess oil, or the engine will discharge smoke in starting stage.
- Empty the air cleaner housing of oil. Clear away the dust inside with non-flammable or high flash-point cleansing solvents, and dry it up.
- Fill the air cleaner housing with the specified engine oil up to the standard oil level mark.
- Reinstall the air cleaner.
WASHING OF DEPOSIT CUP
Set the fuel cock at “OFF”, disconnect the deposit cup and O-ring. Wash in
non-flammable or high flash-point cleansing solvents, and then try thern up,
at last, reinstall it . Set the fuel cock to “ON” and check for leaks.
WARNING
- Gasoline is extremely flammable and explosive in certain conditions. Keep cigarette, sparks and open flames away.
- After reinstalling the deposit cup, make sure the area around the engine is dry enough.
SPARK PLUG
Spark plug type: BPR6ES(NGK) or NHSp LD F6RTC
Proper spark plug clearance ensure the engine’s normal running under no
deposit around the spark plug.
Warning: Be careful not to touch the muffler during or just after running the
engine.
- Remove the spark plug cap.
- Clear away dirt around the spark plug base.
- DismantIe the spark plug with a spark plug wrench.
- Clean with a steel brush. If the insulator is damaged, replace the spark plug instead.
- Measure the spark plug clearance with a feeler. The clearance should be 0,7 ~ 0,8 mm. If adjustment is necessary, bend the side electrode carefully.
- Check if the spark plug gasket is in good conditions, or replace with a new one. Screw on the spark plug to the bottom first by hand and then screw in by a spark plug wrench. if a new spark plug is used, twist 1/2 more turns after impacting the gasket, if reinstall the original one, just twist 1/8 – 1/4 more turns.
CAUTION :
- Spark plug wrench
- The spark plug must be tightened securely, or it may become very hot to damage the engine.
‘Only use recommended spark plug or the equivalent. Incorrect heat range of the spark plug may damage the engine.
CARBURETOR IDLING ADJUSTMENT
- Start and preheat the engine until arriving at the normal working temperature.
- Obtain standard idling by adjusting the throttle fixing screw under the en-gine’s idling. Standard idling: 1700± 150rpm
TRANSPORT, STORAGE AND REMOVAL FROM STORAGE
-
Transport
Transport with the fuel cock turned off. Transport or store the engine when it is cool so as to avoid getting burns or fire.
CAUTION:
Do not incline the engine so as to avoid fuel’s spill. Spilled fuel or fuel vapor may ignite to cause fire. -
Storage
If the engine is not kept in use for a long time, be sure to store it properly. Make sure the storage area is dry and free of dust.- Replace engine oil.
- Disconnect the spark plug. Fill about a spoon of fresh engine oil from the spark plug mount hole into the cylinder. Crank the engine up to dis tribute engine oil evenly. Reinstall the spark plug.
- Pull the starting rope slowly until feeling a slight anti-action, and then keep pulling it so as to align the arrowof the starting sleeve with the hole of the starter. At this time, both the inlet and outlet valves are closed so help prevent the engine inside from rusting.
- Electric starter: disconnect the battery and store in dry and cool area. Charge once every month.
- Cover the engine so keep dust away.
Removal from Storage
Before reusing, service the engine in accordance with the instruction of the
table.
Storage Time | Service Item |
---|---|
Within one month | None |
One – two months | Drain out original fuel of the fuel tank and refuel |
Two month – one year
| Drain out original fuel of the fuel tank and refuel Drain out fuel in the carburetor 1
Empty the deposit cup 2
Above one year
| Drain out original fuel of the fuel tank and refuel Empty the fuel cup in the carburetor 1
Empty the deposit cup 2
- Screw off the drain plug and drain out fuel in the carburetor.
- Turn off the engine switch first,disconnect the deposit cup and empty it. Note: for the sake of environmental protection, we recomment to fill the discard-ed fuel into a closed container and bring to local recyling station. Never pour freely –
WARNING:
Fuel is extremely flammable and explosive under certain conditions. Keep cigarette, open flames and sparks away from operating site.
Troubleshooting
Difficulty starting with the engine
By using kick-starter
Problem | Cause | Remedy |
---|
1. Not normal cylinder compression
2. Not normal spark plug spark
3. Fuel system functionality
4. Fuel supply not smooth or no fuel smooth
| Not enough fuel in fuel tank
Air vent in the fuel filler cap is clogged Fuel cock is clogged
Improper or clogged main oil flow hole
Need valve is not closed properly or start hole
clogged
Float is damaged or sticking
| Fill fuel, open fuel cock
Dredge air vent
Clean first and then dredge
Readjust or clean, blow to get through Dismantle needle valve and repair, clean, blow to get through
Repair float
1. Not normal cylinder compression
2. Not normal spark plug spark
3. Fuel system functionality
4. Fuel supply not smooth or no smooth fuel
| Fuel is too filthy or deteriorated There is water in fuel
Too much fuel in engine Wrong fuel brand
| Replace Replace
Drain extra fuel, dry up spark plug electrodes Select proper fuel brand corresponding with the requirements.
1. Not normal cylinder compression
2. Not normal fuel supply
3. Normal high – pressure coil spark
4. Spark plug is in bad conditions
| Too much carbon deposit and dirt around elec- trodes
Electrodes or insulators are seriously damaged Improper electrodes gap
| Clear dirt or any deposits
Replace spark plug Adjust to proper value
1. Not Normal cylinder compression
2. Not normal fuel supply
3. No high pressure coil spark
4. Not normal spark plug function
| High pressure coil is damaged Ignition coil is damaged Magneto loses
magnetism| Replace Replace Replace
1. Poor cylinder compression
2. Not normal fuel supply
3. Not normal ignition
| Piston ring is worn or over wear limit Piston ring is broken
Piston ring is sticking
Spark plug not installed, tightened / without gasket
Air leakage between cylinder block & cylinder head
| Replace Replace
Clear up carbon fouling
Tighten with a gasket in
Check cylinder gasket and the flatness of the surface by which cylinder block contacting with cylinder head, tighten cylinder head bolts in stipulated order to stipulated torque.
WARNING:
- When testing the spark plug never hold the high voltage wire of the spark plug with wet hands.
- Make sure there is not spilled fuel outside the engine and that the spark plug isn’t dipped with fuel.
- To prevent fire, keep sparks far away from the spark plug mount hole.
Low Gasoline Engine Power Output
Problem | Cause | Remedy |
---|
When turning throttle greater, speed increase responds slowly or speed is decreased or even engine stops running.
| Ignition system
Fuel supply system
| Incorrect ignition time
Air in fuel line or fuel line clogged
Main oil flow hole is not adjusted properly
In carburetor, needle valve hole and main oil flow hole clogged
Fuel cock is clogged up
Too much carbon deposit in combusting
chamber
| Readjust ignition advance angle Exhaust air or dredge fuel line Readjust
Clean and blow to get through
Clean, replace damaged part Clear away
Gasoline engine cannot run smoothly
Problem | Cause | Remedy |
---|
Engine is pinking
| Piston, cylinder or piston ring is worn excessively Piston pin and piston pin hole are worn
Tie rod small head is worn excessively
Roller bearing for crankshaft main shaft is worn
| Replace worn parts
Replace piston or piston pin Replace tie rod
Replace roller bearing
Abnormal combustion
| Engine is too hot
Too much carbon deposit in combustion chamber Improper gasoline brand or low gasoline quality
| Shoot trouble Clear away
Replace with qualified gasoline
Engine cannot start because of spark lacking| There is water in float chamber
Improper spark plug electrodes clearance
| Clean
Adjust
Engine stops suddenly when running
Problem| Cause| Remedy|
---|---|---|---
| | Fuel is used up| Refill fuel|
| Fuel supply system| Carburetor is clogged| Check fuel line and dredge|
| | Float is leaking| Repair|
Stops suddenly| | Needle valve sticks| Dismantle float chamber & eliminate it|
when running|
| | |
| Ignition| Spark plug is struck through,| Replace|
| system| or short circuited by carbon deposit| spark plug|
Gasoline engine is excessively hot
Problem | Cause | Remedy |
---|
Gasoline engine is excessively hot
| Improper ignition time Insufficient fuel supply Exhaust pipe is blocked up Flow guard is leaking
Dirt or something like this fill up among air cooling fins Cooling fan is loosen, losing function
Tie rod deformation makes piston and cylinder bushing side wear
| Adjust ignition advance angle properly Refill engine oil
Dredge exhaust pipe Repair damaged part Clear away dirt Reinstall well Replace tie rod
Note: the gasoline engine should run under a certain temparature. Generally, permitting temperature at the flow guard outlet is between 80 – 110 oC, while the temperature of the crankcase is about 60 oC under the magneto. If the temperature surpasses the limits it is an indication that the gasoline engine is excessively hot.
Abnormal noise when the engine is running
Problem | Cause | Remedy |
---|
There is noise of beating
| Piston, piston ring or cylinder is worn
Tie rod or piston pin and piston pin hole is worn Crankshaft main bearing is worn
Piston ring is broken
| Replace the worn Replace the worn Replace
Replace
Metallic type noise
| Too much carbon deposit in combustin chamber Too small electrode clearance of spark plug Engine is flooded with fuel
Improper fuel brand
Engine is excessively hot
| Clear away carbon deposit
Adjust electrode clearance properly Check relative parts such as carburetor Replace fuel
Find the cause and eliminate it
Other type
of noise
| Improper valve clearance
Fly wheel is not connected with crankshaft tightly
| Readjust valve clearance properly Connect tightly
WARRANTY
The machinery have been manufactured according to strict standards set by our company, which are aligned with the respective European quality standards. The diesel and gasoline powered machines are provided with a warranty period of 24 months for non-professional use and 12 months for professional use. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the machine (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transport on (to and from) is ensurely borne by the sender (client). The said machines must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.
WARRANTY EXEMPTIONS AND RESTRICTIONS:
- Spare parts that wear out naturally as a consequence of being used (blade, chain, recoil starter, spark plug, trimmer line etc.).
- Machinery damaged as a result of non-compliance with the instructions of the manufacturer.
- Machinery poorly maintained or taken care of.
- Use of improper spare parts or accessories.
- Machinery given to third free of charge.
- Storing the machine with fuel.
- Damage as a result of mistaken assembly.
- Damage as a result of mixing of fuel with machine oil by mistake.
- Damage as a result of poor quality of fuel or lubricant.
- Damage as a result of not cleaning the generator as required.
- Equipment that has been modified or disassembled by unauthorized personnel.
- Equipment used for rent.
The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the company reserves the right to replace the machine with another of the same kind. After all warranty procedures have been concluded, the warranty period of the machine shall not be extended or renewed. The spare parts or machinery that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding repairing a machine or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.
This appliance is a quality product. It was designed in compliance with
current technical standards and made carefully using normal, good quality
materials. The warranty period is 24 months for non-professional use and 12
months for professional use and commences on the date of purchase, which can
be verified by the receipt, invoice or delivery note. During this warranty
period all functional errors, which, despite the careful treatment described
in our operating manual, are verifiably due to material flaws, will be feed
by our after-sales service staff . The warranty takes the form that defective
parts will be repaired or replaced with perfect parts free of charge at our
discretion. Replaced parts will become our property. Repair work or the
replacement of individual parts will not extend the warranty period not will
it result in a new warranty period being commenced for the appliance. No
separate warranty period will commence for spare parts that may be ted. We
cannot offer a warranty for damage and
defects on appliances or their parts caused by the use of excessive force,
improper treatment and servicing. This also applies for failures to comply
with the operating manual and the installation or spare and accessory parts
that are not included in our range of products. In the event of interference
with of modifications to the appliance by unauthorized persons, the warranty
will be rendered
void. Damages that are at rebuttable to improper handling, over loading, or
natural wear and tear are excluded from the guarantee. Damages caused by the
manufacturer or by a material defect will be corrected at no charge by repair
or by providing spare parts. The prerequisite is that the equipment is handed
over assembled, and complete with the proof of sale and guarantee. For a
guarantee claim, only use the original packaging. That way, we can guarantee
quick and smooth guarantee processing. Please send us the appliances post-paid
or request a Freeway sticker. Unfortunately we will be unable to accept
appliances that are not postpaid. The warranty does not cover parts that are
subject to natural wear and tear. If you wish to make a warranty claim, report
faults or order spare parts or accessories, please contact the after-sales
center: Subject to change without prior notice.
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